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JVC RX-7012VSL User manual

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SERVICE MANUAL
AUDIO/VIDEO CONTROL RECEIVER
No.21005
Jul. 2001
COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.
RX-7012VSL
RX-7012VSL
A
US
UT
Australia
Singapore
Taiwan
Area Suffix
Contents
Safety precautions --------------------------------------------------------1-2
Disassembly method -----------------------------------------------------1-3
Adjustment method -------------------------------------------------------1-8
Description of major ICs -------------------------------------------------1-9~21
DIGITAL
CONTROL
+
−
+
−
+
−
231
564
897/P
0
+1010
BASS BOOST EFFECT
MENU
ENTER
TEST + REAR•L –
SOUND
– SUB WOOFER +
– REAR•R +
MUTING
CH TV VOL
PLAY
STOP
/REW FF/
VOLUME
CATV/DBS
CONTROL
TV/VIDEO
REC
PAUSE
PAUSE
RETURN FM MODE 100 +
CONTROL
A/V CONTROL RECEIVER
CATV/DBS VCR TV AUDIO
DSP
MODE INPUTON/OFF
DVD MUILTIDVD CD
TAPE/CDR
TREBLE
TV/DBS VCR PHONO
FM/AM
BASS
SURROUND
ANALOG/DIGITAL
SLEEP
+ CENTER –
TUNING
+
−
++− −
DVD VCR
TV SOUND/DBS
ADJUST
AUDIO/VIDEO CONTROL RECEIVER
SETTING
MASTER VOLUME
CONTROL
DOWN UP
CD TAPE/CDR
SOURCE NAME
BASS BOOST
INPUT
ANALOG/DIGITAL
SPEAKERS ON/OFF
DSP MODE
PHONES
SURROUND ON/OFF
FM/AM TUNING
STANDBY
FM/AM PRESET FM MODE
MEMORY
INPUT ATT
FM/AM
DIGITAL
DIGITAL
SURROUND
DVD MULTI
PHONO
SOURCE NAME
12
COMPULINK
Remote
STANDBY/ON
Because the A version of this model has no AV COMPU LINK
function, the AV COMPU LINK's logo mark is not attached on
the A version model.
RX-7012VSL
1-2
1. This design of this product contains special hardware and many circuits and components specially for safety
purposes. For continued protection, no changes should be made to the original design unless authorized in
writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services
should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product
should not be made. Any design alterations or additions will void the manufacturer's warranty and will further
relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics. These
characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily
be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which
have these special safety characteristics are identified in the Parts List of Service Manual. Electrical
components having such features are identified by shading on the schematics and by ( ) on the Parts List in
the Service Manual. The use of a substitute replacement which does not have the same safety characteristics
as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or
other hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be
separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of
electric shock and fire hazard. When service is required, the original lead routing and dress should be
observed, and it should be confirmed that they have been returned to normal, after re-assembling.
5. Leakage current check (Electrical shock hazard testing)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the product
(antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the
product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage
current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return
path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).
Alternate check method
Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more
sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor
between an exposed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal part,
particularly any exposed metal part having a return path to
the chassis, and measure the AC voltage across the resistor.
Now, reverse the plug in the AC outlet and repeat each
measurement. Voltage measured any must not exceed 0.75 V
AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
1. This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs must be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
Good earth ground
Place this
probe on
each exposed
metal part.
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
1500 10W
0.15 F AC TYPE
!
Burrs formed during molding may
be left over on some parts of the
chassis. Therefore, pay attention to
such burrs in the case of
preforming repair of this system.
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the
parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " "
mark nearby are critical for safety.
When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer.
(Except the J&C version)
RX-7012VSL
1-3
Remove the four screws Aattaching the top cover
on both sides of the body.
Remove the three screws Bon the back of the body.
Remove the top cover from behind in the direction of
the arrow while pulling both sides outward.
1.
2.
3.
Disassembly method
Removing the top cover (See Fig.1)
Prior to performing the following procedure, remove
the top cover.
Remove the power cord stopper from the rear panel
by moving it in the direction of the arrow.
Remove the twenty eight screws Eattaching the
each boards to the rear panel on the back of the
body.
Remove the four screws Fattaching the rear panel
on the back of the body.
1.
2.
3.
Removing the rear panel (See Fig.4)
Prior to performing the following procedure, remove
the top cover.
Disconnect the card wire from connector CN402 on
the audio board and CN201 on the power supply
board in the front panel assembly.
Cut off the tie band fixing the harness.
Remove the three screws Cattaching the front panel
assembly.
Remove the four screws Dattaching the front panel
assembly on the bottom of the body. Detach the front
panel assembly toward the front.
1.
2.
3.
4.
Removing the front panel assembly
(See Fig.2 and 3)
Removing the voltage selector
(See Fig.4)
1.
2.
Prior to performing the following procedure, remove
the top cover.
Remove the power cord stopper from the rear panel
by moving it in the direction of the arrow.
Remove the two screws E' attaching the rear panel
on the back of the body.
Fig.1
Fig.2
Fig.3
Fig.4
A
2
A 2
B
Top cover
C
Power supply
board
Audio board
CN402
Main
board
Tie band
D
E
E
FE
F
F
Cord stopper
C
Front panel assembly
Front panel assembly
D
Rear panel
CN201
F
E
E
E
E
E'
RX-7012VSL
1-4
Prior to performing the following procedure, remove
the top cover and the rear panel.
Cut off the tie band fixing the harness.
Disconnect the DSP board from connector CN481 on
the audio board.
Disconnect the audio input board, DVD board Video
board and the S video board from connector CN421,
CN431,CN441 and CN461 on the audio board.
Disconnect the tuner board from connector CN411
on the audio board.
1.
2.
3.
4.
Removing each board connected to the
rear side of the audio board
(See Fig.5 to 8)
Fig.5
Fig.6
Fig.7
Fig.8
CN411
Tie band
DSP
board
DVD
board Video
board
Tuner
board
Audio
input
board
DSP board
CN481
CN441
CN431
CN421
CN481
CN421
CN431
CN441
CN411
Tie band
CN421 CN431 CN441
Audio
input
board
DVD
board Video
board
Tuner
board
Audio
board
CN461
S Video
board
CN461
S Video
board
CN461
RX-7012VSL
1-5
Prior to performing the following procedure, remove
the top cover and the rear panel.
Removing the audio board (See Fig.9)
Disconnect the card wire from connector CN402 on
the audio board.
Disconnect the relay board from the audio board and
the power supply board. (CN291,CN491)
Disconnect the harness from connector CN473,
CN471, CN472, and CN385.
Remove the three screws Gattaching the audio board
assembly.
Remove the screw Hattaching the audio board
assembly.
1.
2.
3.
4.
5.
Remove the ten screws Kand four screws L
attaching the heat sink.
Remove the two screws Mattaching the heat sink
from the rear side of main board.
1.
2.
Removing the Heat sink
(See Fig.11 to 12)
Prior to performing the following procedure, remove
the top cover, the rear panel and audio board.
Disconnect the harness from connector CN241 and
CN203 on the power supply board respectively.
Remove the four screws Iand the two screws J
attaching the main board.
1.
2.
Removing the main board (See Fig.10)
Fig.9
Fig.10
Fig.11
Fig.12
power
supply
board
Power / Fuse
board
Relay board
CN473
Audio board
Main board
rear side
Main
board
Heat sink
CN291
CN203
CN491 H
G
CN471 CN385
CN402
CN472
Power
transformer
G
G
CN241
I
I
I
I
JJ
LL
KKK
M
M
Voltage
select
board
RX-7012VSL
1-6
Prior to performing the following procedure, remove
the top cover and the rear panel.
Remove the screw O attaching the power / fuse
board.
Unsolder the power cord and other harnesses
connected to the power / fuse board.
1.
2.
Removing the power / fuse board
(See Fig.13 to 14)
Prior to performing the following procedures, remove
the top cover.
Unsolder the two harnesses connected to the power
transformer.
Disconnect the harness from connector CN251 and
unsolder the harnesses connected to FW201 on the
power transformer board.
Remove the four screws N attaching the power
transformer.
1.
2.
3.
Removing the power transformer
(See Fig.14)
Removing the voltage select board
(See Fig.13)
1.
2.
Prior to performing the following procedures, remove
the top cover and the rear panel.
Cut off the tie band fixing the harness.
Unsolder the six harnesses connected to the power
transformer.
Fig.13
Fig.14
Power
supply
board
CN251
Power
transformer
N
Solder points
N
Solder
points
Solder
points
O
Power / fuse board
Power cord
Power
transformer
board
FW201
Power
transformer
Solder
points
Solder
points
Tie band
Power cord
Voltage
select
board
Voltage selector
Solder
points
RX-7012VSL
1-7
Prior to performing the following procedure, remove
the top cover and the front panel assembly.
Pull out the volume knob on the front side of the front
panel and remove the nut attaching the system
control board.
Remove the two screws Q attaching the power
switch board.
Disconnect the harness from connector CN714 on
the power switch board.
Remove the six screws R attaching the system
control board on the back of the front panel.
On the back of the front panel, release the eight
joints by pushing the joint tabs inward.
Remove the operation switch panel toward the front.
Release the two hook attaching the system control
board.
1.
2.
3.
4.
5.
6.
Removing the system control board /
power switch board (See Fig.17 to 19)
Prior to performing the following procedure, remove
the top cover and the front panel.
Remove the one nut attaching the headphone jack of
the power supply board on the front side of the body.
Disconnect the harness connected to connector
CN201,CN203,CN241 on the power supply board (If
necessary, cut off the band fixing the harness on the
side of the base chassis).
Disconnect the relay board to connector CN291 on
the power supply board.
Remove the three screws Pattaching the power
supply board and pull out the power supply board
from the front bracket backward.
Unsolder the three harnesses connected to the
power supply board.
1.
2.
3.
4.
5.
Removing the power supply board
(See Fig.15 and 16)
Fig.17
Fig.18
Fig.19
Front panel assembly
Nut
MASTER VOLUME knob
System control board
Power switch
board
RR
CN714
Q
Joint
Joint
Joint Joint Joint Joint
Hook Hook
Operation switch panel
Joint
Joint
Fig.15
Fig.16
CN241
Power
supply
board Nut
Headphone jack
Headphone jack
Tie band
Solder points
P
P
P
Solder points
CN201
CN291
Hook
CN203
RX-7012VSL
1-8
Adjustment method
<Adjustment method>
1.Set the volume control to minimum during this adjustment.(No signal & No load)
2.Set the surround mode OFF.
2.Turn VR301 and VR302 fully counterclockwise to warm up before adjustment.
If the heat sink is already warm from previous use the correct adjustment can not be made.
3.For L-ch,connect a DC voltmeter between TP301's B216 and B217 (Lch)
And,connect it between TP302's B218 and B219(Rch).
4.30 minutes later after power on, adjust VR301 for L-ch, or VR302 for R-ch so that the DC voltmeter
value has 1mV~10mV.
1.Tuner range
FM 87.5MHz~108.0MHz
AM(MW) 522kHz~1629kHz : (A model)
531kHz~1602kHz (9kHz step) : (US,UT model)
530kHz~1600kHz (10kHz step) : (US,UT model)
Tuner section
Power amplifier section
TP302(Rch)
VR301 (Lch)
VR302 (Rch)
Heat sink
Adjustment of idling current
Measurement location TP301(Lch) , TP302(Rch)
Adjustment part VR301(Lch) , VR302(Rch)
Attention
This adjustment does not obtain a correct adjustment value immediately after the amplifier is
used (state that an internal temperature has risen).
Please adjust immediately after using the amplifier after turning off the power supply of the
amplifier and falling an internal temperature.
* It is not abnormal though the idling current might not become 0mA even if it is finished to turn variable
resistance (VR301,VR302) in the direction of counterclockwise.
TP301(Lch)
RX-7012VSL
1-9
DLCKS terminal
L
L
H
H
DLONterminal
L
H
L
H
DLL clock setting
SCKI input (DLL circuit OFF)
Four times XI clock
Three times XI clock
Six times XI clock
1
2
3
4
5
6
7
8~11
12
13
14
15
16~18
19
20
21
22
23
24
25
26
27,28
29~31
32,33
34
35
36
37
38,39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54~61
62
63~70
71
72~80
81
82~89
90
91
92,93
94
95
96
97
98,99
100
Pin No. Symbol I/O Function
RST
MIMD
MICS
MILP
MIDIO
MICK
MIACK
FI0~3
IRQ
VSS
LRCKA
BCKA
SDO0~2
SD03
LRCKB
BCKB
SDT0
SDT1
VDD
LRCKOA
BCKOA
TEST0,1
LRCKOB,BCKOB,TXO
TEST2,3
RX
VSS
TSTSUB0
FCONT
TSTSUB1,TSTSUB2
PDO
VDDA
PLON
AMPI
AMPO
CKI
VSSA
CKO
LOCK
VSS
WR
OE
CE
VDD
IO7~0
VSS
AD0~7
VDD
AD8~16
VSS
PO0~7
VDDDL
LPFO
DLON,DLCKS
SCKO
VSSDL
SCKI
VSSX
XO,XI
VDDX
I
I
I
I
I/O
I
O
I
I
-
I
I
O
-
I
I
I
I
-
O
O
I
-
I
I
-
I
O
I
O
-
I
I
O
I
-
O
O
-
O
O
O
-
I/O
-
O
-
O
-
O
-
O
I
-
-
I
-
I/O
-
Reset signal input terminal (L: reset H: Operation usually)
Microcomputer interface mode selection input terminal (L: serial H:IC bus)
Microcomputer interface chip select input terminal
Microcomputer interface latch pulse input
Microcomputer interface data I/O terminal
Microcomputer interface clock input terminal
Microcomputer interface acknowledge output terminal
Flag input terminal 0~3
Interrupt input terminal
Digital ground terminal
Audio interface LR clock input terminal A
Audio interface bit clock input terminal A
Audio interface data output terminal 0
Non connect
Audio interface LR clock input terminal B
Audio interface bit clock input terminal B
Audio interface data input terminal 0
Audio interface data input terminal 1
Power supply for digital circuit
Audio interface LR clock output terminal A
Audio interface bit clock output terminal A
Test input terminal 0/1 (L:test H:operation usually)
Non connect
Test input terminal (L:test H:operation usually)
SPDIF input terminal
Ground terminal for digital circuit
Test sub input terminal 0 (L:test H:operation usually)
VCO Frequency control output terminal
Test sub input terminal 1,2 (L:test H:operation usually)
Phase error signal output terminal
Power supply for analog circuit
Clock selection input terminal (L: external clock H:VCO clock)
AMP.input terminal for LPF
AMP.output terminal for LPF
External clock input terminal
Ground terminal for analog circuit
DIR Clock output terminal
VCO Lock detection output terminal
Ground terminal for digital circuit
External SRAM writing signal output terminal
External SRAM output enable signal output terminal
External SRAM chip enable signal output terminal
Power supply terminal for digital circuit
External SRAM data I/O terminal 7~0
Ground terminal for digital circuit
External SRAM address output terminal 0~7
Power supply terminal for digital circuit
External SRAM address output terminal 8~16
Ground terminal for digital circuit
General purpose output terminal 0~7
Power supply terminal for DLL
LPF output terminal for DLL
Refer to the undermentioned table
Non connect
Ground terminal for DLL
External system clock input terminal
Ground terminal for oscillation circuit
Oscillation I/O terminal
Power supply terminal for oscillation circuit
TC9446F-014 (IC631) : Digital signal processor for dolby digital (AC-3)
/ dts audio decode
Description of major ICs
RX-7012VSL
1-10
1
2
3
4
5
6
7
8
9
10
11
33
32
31
30
29
28
27
26
25
24
23
12
13
14
15
16
17
18
19
20
21
22
44
43
42
41
40
39
38
37
36
35
34
SDOS
I2C
SMUTE
BICK
LRCK
SDTI1
SDTI2
SDTI3
SDTO
DAUX
DFS
DZF2/OVF
RIN+
RIN-
LIN+
LIN-
ROUT1
LOUT1
ROUT2
LOUT2
ROUT3
LOUT3
NC
DZFE
TVDD
DVDD
DVSS
PDN
TST
NC
ADIF
CAD1
CAD0
LOOP1
LOOP0/SDA/CDTI
DIF1/SCL/CCLK
DIF0/CSN
P/S
MCLK
DZF1
AVSS
AVDD
VREFH
VCOM
1.Pin layout
AK4527B (IC601) : A/D,D/A Converter
AK4527BVQ
Top View
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Pin name
SDOS
I2C
SMUTE
BICK
LRCK
SDTI1
SDTI2
SDTI3
SDTO
DAUX
DFS
NC
DZEF
TVDD
DVDD
DVSS
PDN
TST
SDTO Source Select Pin (Note 1)
"L" : Internal ADC output, "H" : DAUX input
Control Mode Select Pin
"L" : 3-wire Serial, "H" : I
2
C Bus
Soft Mute Pin (Note 1)
When this pin goes to "H", soft mute cycle is initialized.
When returning to "L", the output mute releases.
Audio Serial Data Clock Pin
Input Channel Clock Pin
DAC1 Audio Serial Data Input Pin
DAC2 Audio Serial Data Input Pin
DAC3 Audio Serial Data Input Pin
Audio Serial Data Output Pin
Sub Audio Serial Data Input Pin
Double Speed Sampling Mode Pin (Note 1)
"L" : Normal Speed, "H" : Double Speed
No Connect
No internal bonding.
Zero Input Detect Enable Pin
"L" : mode 7 (disable) at parallel mode,
zero detect mode is selectable by DZFM2-0 bits at serial mode.
"H" : mode 0 (DZF is AND of all six channels)
Output Buffer Power supply Pin, 2.7V~5.5V
Digital Power Supply Pin, 4.5V~5.5V
De-emphasis Pin, 0V
Power-Down & Reset Pin
When "L", the AK4527B is powered-down and the control registers are reset to default
state. If the state of P/S or CAD0-1 changes, then the AK4527B must be reset by PDN.
Test Pin
This pin should be connected to DVSS.
Function
AK4527(1/2)
I/O
I
I
I
I
I/O
I
I
I
O
I
I
-
I
-
-
-
I
I
2. Pin function (1/2)