K-Line TRASHCUTTER 2740T Instruction Manual

1023 W 9th St | PO Box 248, Grafton, ND 58237 | USA
74 Young Rd | PO Box 340, Cowra, NSW 2794 | AUS © K-Line Ag 2019
Operator &
Operator &
Safety Manual
Safety Manual
2740T
TRASHCUTTER
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
Would you like a copy of
this manual emailed to you?
Send your request to marketing@k-line.net.au or scan here:
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
Dear Customer
Thank you for purchasing a 2740T Trashcutter. We would like to assure you that you have made a good
choice, and will be able to rely on this high quality piece of equipment. We ask you to follow the user’s
instructions closely, as this will ensure that you experience the benefits of using the machine
without experiencing the unnecessary down time caused by misuse.
When you receive the machine, make sure that it has not been damaged during transportation and that
no parts are missing. Contact your dealer immediately if any parts are missing. Ensure that all
components are correctly adjusted.
The return of the Warranty Registration Form Page 41 will enable a prompt and efficient identification of
your Trashcutter and attention to any concern you may have.
Before operating PLEASE TAKE THE TIME TO LEARN the process of operation. Do not take the unit for
granted; ease into becoming familiar with your new equipment. The operator should be a responsible
adult familiar with farm machinery and trained for this purpose. Do NOT allow persons to operate or
assemble the unit until they have read this manual and understand how to use this machine, and observe
the safety precautions.
Never exceed the limits of this machine. If its ability to do a job, or to do so safely, is in question - DO NOT
TRY IT.
DO NOT attempt to operate this equipment under the influence of drugs or alcohol.
Remember - Your best assurance against accidents is a careful and responsible operator.
If you have any questions not answered in this manual or require additional copies or the manual is
damaged, please contact your dealer or be free to phone us on our free call number:
USA - 1800 445 6882
AUS - 1800 194 131
The team here at K-Line Agriculture trust you enjoy a good season and prove the benefits of owning and
operating a quality machine that is built to perform.
Signed:
James Larsen
General Manager
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
CUSTOMER LETTER 3
LEGAL DISCLAIMER 5
INTRODUCTION 6
Identifying The Machine 6
Tractor Requirements 6
Definitions Used In This Manual 6
Availability Of Genuine Parts 6
RISK MANAGEMENT 7-9
Identifying Hazards 7
Monitor & Review Control Measures 7
Risk Assessment 7
Risk Control 7
Risk Assessment Score Chart 8
Risk Assessment Table 9
SAFETY 10-25
Important Notice (MUST READ) 10
Safety Alert Symbol 11
Signal Words 11
Your Safety & The Safety Of Others Is Important 11
Safety Decal Placement & Quantities 12
Safety Decals 13-15
Safety Sign Care 16
Tire Safety & Pressures 17
Hydraulic Operation & Safety 18
Hydraulic Hose Hook-Up 18
Hydraulic Color Codes 18
Priming Hydraulic System 19
Hydraulic System Failure 20
Tractor Requirement 21
Hitching/Unhitching To Tractor 21
To Unhitch In Working Position 22
A Frame Level Adjustment 22
Transporting/Roading 23
To Unfold/Fold Machine 24
OP & SAFETY
MANUAL
Table Of Contents
FIELD OPERATION 25
Setting & Adjustment 25
Speed Range 25
In Field Setup For 9m/12m (30ft/40ft) 25
In Field Setup For 15m/18m (50ft/60ft) 26
Angle Adjustment For Increased Soil Disturbance 26
Disc Angle Adjustment Centre Section 27
Wing Wheel Angle Adjustment 27
PERFORMING MAINTENANCE 28-34
Maintenance & Safe Procedures 28
Wheel Bearings Lubrication & Servicing Of Tire
Safety & Pressures 29
Wheel Nut Torque Specifications 29
Exploded View Of Coulter Gang (8 Coulters) 30
Exploded View Of Coulter Gang (7 Coulters) 31
Imperial Bolt Torque Table 32
Metric Bolt Torque Table 33
Specifications 34
Priming Hydraulic System 34
Hydraulic System Failure 34
Testimonial Permission Form 35-36
WARRANTY 39-43
Warranty Letter 39
Warranty Registration Form 41
Warranty Request Form 43
END OF DOCUMENT 48
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
LEGAL DISCLAIMER
LAST UPDATED: 06/12/19
The information contained in the K-Line Industries Pty Ltd (also trading as “K-Line Ag”
and “K-Line Agriculture”) manual is for general information purposes only. K-Line
Industries Pty Ltd assumes no responsibility for errors or omissions in the contents on the
book.
In no event shall K-Line Industries Pty Ltd be liable for any special, direct, indirect,
consequential, or incidental damages or any damages whatsoever, whether in an action
of contract, negligence with the use of the Service or the contents of the Service. K-Line
Industries Pty Ltd reserves the right to make additions, deletions, or modification to the
contents of this manual at any time without prior notice.
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
When you receive the machine, make sure that it has not been damaged during transportation and that no
parts are missing. Only by giving us immediate advice can the necessary replacement parts be obtained.
Ensure that all components are correctly adjusted.
GENUINE PARTS
K-Line spare parts and accessories have been specifically designed and developed for the machines produced.
We would call your attention to the fact that non-genuine parts and accessories are not recommended
by K-Line. The use of such replacement parts frees K-Line from all liability and makes the warranty void.
The installation and/or use of non-genuine parts may, because of technical characteristics of construction,
modify or influence the performance of the machine negatively.
IDENTIFYING THE MACHINE FOR REQUESTING SPARE PARTS
The machine is identified by the serial number on the metal plate on the machine. When requesting spare
parts or maintenance service, please indicate the model and number of your equipment to ensure prompt
and efficient attention.
TRACTOR REQUIREMENTS
10-14 Horsepower x width of machine in feet
25-35 Kilowatt x meter width of machine in meters
Tractor weight must be same as or greater than the towed unit.
Hydraulic valves 4 x Double spool (optional)
Hydraulic operating pressure 2800 PSI approximately
DEFINITIONS USED IN THIS MANUAL
Figure 1
AFTER DELIVERY
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
Risk management is the process of finding out what may cause an injury, deciding what may happen as a
result, and doing something about it.
The steps of risk management are:
• Identify the hazards to workplace health and safety arising from work activities
• Assess the risks
• Determine and implement control measures to reduce risk
• Monitor and review the effectiveness of the control measures
IDENTIFYING HAZARDS
Prior to commencing work, all hazards related to the work tasks should be identified. The selection of the
appropriate work procedure(s) will depend on the type of work procedure(s) and hazards involved. Regular
safety inspections will also identify hazards and ensure that control measures are in place.
RISK ASSESSMENT
Risk assessment allows appropriate control measures to be developed. Once hazards have been
identified, they should be assessed in terms of their potential to do harm. To assess risk, consideration
should be given to probability and consequences. (SEE RISK ASSESSMENT SCORE CHART - Pg 8)
RISK CONTROL
Risk control is the process of eliminating or reducing risk factors. Control measures should be chosen and
implemented to eliminate or reduce risk as far as practicable. When deciding on the most appropriate
measures to use, practicality and acceptance of the control measures should be considered.
Safe Working Procedures will be developed for all high – medium risk hazards.
MONITOR AND REVIEW CONTROL MEASURES
The risk identification, assessment and control process requires regular monitoring to ensure the
implemented control measures perform as originally intended and continue to prevent or adequately
control the risk of injury or incident. Control measures should also be checked carefully to ensure that new
hazards are not created, directly or indirectly, by the original control measures.
RISK MANAGEMENT
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
AT ALL TIMES COMPLY WITH RECOMMENDATIONS
AND REQUIREMENTS OF THE MANUFACTURER AND
THE ENVIRONMENTAL PROTECTION AUTHORITY
RISK ASSESSMENT SCORE CHART
Figure 2
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
CODE HAZARDS RISK
SCORE CONTROL REVISED
RISK SCORE
1(A).
CRUSHING - WHEN
ADJUSTING AND CLEANING,
AS MACHINE MAY DROP
WITHOUT WARNING
1
ADJUSTING & CLEANING MUST ONLY BE
DONE WHEN MACHINE IS LOWERED
OR IN TRANSPORT POSITION AND ONLY
AFTER ALL CHAINS AND BOLTS HAVE BEEN
CHECKED FOR TIGHTNESS & WEAR IN THE
LOWER POSITION
5
1(B). CRUSHING - IMPROPER USE
OF JACK 1
ENSURE JACK IS INSTALLED CORRECTLY &
JACK RECEIVES REGULAR MAINTENANCE.
KEEP FEET AND BODY CLEAR WHEN
OPERATING
5
1(C). CRUSHING - WHEN HITCHING
TRACTOR 2
ENSURE NO PERSONNEL ARE BETWEEN
TRACTOR & HARROW BAR WHEN HITCHING
TRACTOR
5
1(D).
CRUSHING - PRIOR TO
PRIMING HYDRAULIC SYSTEM,
AS MACHINE MAY DROP
WITHOUT WARNING
1
MACHINE MUST BE LOWERED INTO
WORKING POSITION USING SUITABLE
LIFTING EQUIPMENT BEFORE PRIMING
IS EFFECTED BY SLIGHTLY LOOSENING
FITTING/S INTO CYLINDERS AND
OPERATING TRACTOR HYDRAULICS TO
ACHIEVE FULL UNINTERRUPTED TRAVEL OF
CYLINDER SEVERAL TIMES. THEN
RE-TIGHTEN HYDRAULIC TINE FITTINGS
5
1(E).
SUDDEN LIFT OF DRAWBAR
CAUSING SEVERE INJURY,
IF MACHINE BECOMES
UNHITCHED
1
ENSURE ALL THREE JACKS ARE CORRECTLY
POSITIONED AND TAKING WEIGHT BEFORE
REMOVING DRAWBAR PIN. STICKERS WARN
OPERATOR
5
2(A).
PENETRATION OF
OIL - BROKEN OR BADLY
MAINTAINED HYDRAULIC
LINES
2
MAINTAIN REGULAR CHECKS ON
HYDRAULIC SYSTEM FOR WEAR & CHECK
ALL FITTINGS ARE SECURE
5
2(B).
RUPTURE OF OIL LINES BY
OVER PRESSURE WHEN
MACHINE COMES TO
SUDDEN STOP BEFORE FULLY
LOWERED TO WORKING
POSITION
2
ENSURE TRACTOR OIL FLOW IS LIMITED
TO REDUCE FALLING SPEED OR DO NOT
INTERRUPT MACHINE FALLING UNTIL
MACHINE IS FULLY IN LOWERED POSITION
5
3.
COLLISION - HYDRAULICS
ACCIDENTALLY LOWERED
WHEN MACHINE IS BEING
OPERATED IN TRANSPORT
1
SAFETY PINS MUST BE PUT IN PLACE AS
SOON AS MACHINE IS PUT IN TRANSPORT
POSITION AND IF TRAVELLING ON PUBLIC
ROADS TO DISCONNECT HYDRAULICS
FROM TRACTOR
5
ALL HAZARDS & RISKS ARE CONTROLLED THROUGH SAFE WORKING
PROCEDURES & ADEQUATE SIGNAGE
RISK ASSESSMENT
CONTINUED
CONTINUED
Figure 3
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
It is the responsibility of the operators to:
Read and understand your manual.
Take time to familiarize yourself with the
operation of this machine, particularly
the safety signs and devices fitted to this
machine.
USE OF MACHINE BEYOND ITS LIMITS OR
INTENT OF OPERATION WILL VOID WARRANTY.
Slow down in terrain such as rocks, or other difficult
operating conditions.
• Safe work procedure analysis must be performed
before attempting to assemble this machine.
• Do not attempt to operate this equipment under the
influence of Drugs & Alcohol.
• K-Line Ag can not be held responsible for any injury,
death or property damage in the process of
assembling this machine.
• Ensure hydraulic system is fully primed. Pg 21
IMPORTANT
NOTICE
K-Line Ag has produced this manual as a guide for the operation of your machine.
While every care and precaution has been taken in compiling this booklet, K-Line Ag carries no
responsibility for errors and omissions.
• This production is made available as is, without warranty of any kind expressed or implied.
• K-Line Ag assumes no responsibility for damages resulting from the use of information contained
herein.
• This booklet is compiled to comply with the present state of the machine at the time of publication,
and K-Line Ag reserves the right to improve and revise their products at any time.
For further information
please contact :
US: 1800 445 6882
AU: 1800 194 131
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
ALL OPERATORS MUST UNDERSTAND AND ABIDE BY MAINTENANCE SAFETY
PROCEDURES SET OUT IN THIS BOOK.
IT IS THE RESPONSIBILITY OF THE ASSEMBLER TO ATTACH ALL SAFETY SIGNS
AND DEVICES TO THIS MACHINE. FAILURE TO OBSERVE THE INSTRUCTIONS OF
THIS BOOKLET COULD RESULT IN SERIOUS INJURY OR DEATH.
When you see this symbol, you must be
alert to the possibility of injury or death.
SAFETY ALERT SYMBOL
SAFETY ALERT!!
SAFETY...YOU CAN LIVE WITH IT
SIGNAL WORDS
Indicates potentially
hazardous situation that,
if not avoided MAY result
in serious injury or death
if proper safety measures
are not taken.
Indicates a potentially
hazardous situation that, if
not avoided COULD result
in serious injury or death if
proper safety measures are
not taken.
The use of signal words, DANGER, WARNING
AND CAUTION relating to the safety
messages. The appropriate signal word is
selected when using the following guidelines.
Indicates an imminently
hazardous situation that if
not avoided, WILL result
in serious injury or death if
proper safety measures are
not taken.
YOUR SAFETY AND THE SAFETY OF OTHERS IS
IMPORTANT
• BE PREPARED!
• BE SAFE!
• BE AWARE!
• BE SEEN!
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
SAFETY DECAL PLACEMENT
IMPORTANT
If safety signs have been damaged, removed, become illegible or parts replaced
without decals, new decals must be applied. New decals are available from your
authorized dealer or direct from factory.
2740T
QTY
DECALS USED ON
MACHINE
A
1
B
6
E
2
G
1
H
1
J
1
K
1
L
2
M
2
N
4
S
6
Figure 4
Figure 5
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
A. 9WD-W022
B. 9WD-C023
C. 9WD-W05
SAFETY DECALS
D. 9WD-D04
E. 9WD-D01V
F. 9WD-D01H
G. 9WD-W021
H. 9WD-C04
I. 9WD-I01
*NOTE:
NOT ALL DECALS
GO ON ALL MODELS.
(See previous page for
details)
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
J. 9WDW-T5
K. 9WDD-T3
L. 9WD-W024
M. 9WD-W10
N. 9WD-W01
0. 9WD-D01
R. AUS SPEED STICKER MAX 32KPH/20MPH
SAFETY DECALS
CONTINUED
CONTINUED
T. HYDRAULIC COLOUR
S. 9WD-W02
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
P. 9WD-R01
U. 9WD-I02
W. FOLDING INSTRUCTION
Y. WHEEL DEPTH
SAFETY DECALS
CONTINUED
CONTINUED
*NOTE:
WHEEL DEPTH STICKER:
WHITE WITH CUT OUTS
(SHOWN AS BLACK)
9. DEW.110.60-09
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
• Keep safety signs clean and legible at all times.
• Replace safety signs that are missing or have become illegible.
• Replaced parts that displayed a safety sign should also display the current sign.
TO ORDER SAFETY DECALS CONTACT:
USA: K-Line Agriculture
PO Box 567
700 Division Avenue S
Cavalier ND 58220
Free-call: 1800 445 6882
HOW TO INSTALL SAFETY SIGNS:
• Be sure that the installation area is clean and dry.
• Decide on the exact position before you remove the backing paper.
• Remove the smallest portion of the split backing paper.
• Align the decal over the specified area and carefully press the small portion with the exposed sticky
backing in place.
• Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in
place.
• Failure to comply could result in serious injury or death.
Australia: K-Line Agriculture
PO Box 340
74 Young Rd
Cowra NSW 2794
Free-call: 1800 194 131
Locate where necessary (see pg 12)
SAFETY SIGN CARE
Figure 8
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
• Always cage tyres before seating beads.
• Never exceed stated pressures when
seating beads.
• Do not attempt to mount a tyre unless
you have the suitable equipment and
experienced personnel.
• Inflating tyres can be dangerous.
Always stand to the side when inflating.
• Failure to comply could result in serious
injury or death.
• Load ratings of replacement tyres
should meet or exceed weight
requirements.
• Correct pressure is 90PSI/620KPA
(Centre) 75PSI/517KPA (Wing).
• Before mounting wheel to machine,
check all hub and rim contact surfaces
are undamaged and free of paint, dirt
and grease.
• Lubricate wheel stubs with standard
viscosity oil.
• Tension wheel nuts to 320ft/lbs
/433nm.
• For field operation: Re-tension after
1st, 5th, then every 50 hrs of
operation.
• For road travel re-tension first 3 miles
(5kms), 10 miles (15kms), and
thereafter at 25 miles (40kms) intervals.
SERVICING PROCEDURES
When optional flotation tyres are fitted
use tire pressures stated on the tire. If
no pressure stated use 50/55 PSI.
Figure 9
Figure 10
TYRE SAFETY & PRESSURES
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
HYDRAULIC OPERATION & SAFETY
HOSE GRIP COLOUR CODES
COLOUR FUNCTION
GREEN
WING LIFT
BLUE
ROLLER (OPTION)
RED
WHEEL LIFT
YELLOW
FORE & AFT (TILT)
• For ease of hook up, hose grip handles are colour coded.
• The same colour is used for each hydraulic circuit.
• To distinguish between EXTEND and RETRACT, hose grips are marked
accordingly.
• Clean hydraulic hose breakaway ends before connecting to tractor.
• Hose grip circuits are colour coded and marked accordingly for In & Out.
• After disconnecting tractor, ensure hydraulic hoses are safely stored in
the hose holder.
HYDRAULIC HOSE HOOK UP
Figure 12 Hydraulic Ram Extension & Retraction Diagram
Figure 11
Figure 13
EXTEND
Out
In
TILT)
CIRCUIT
LATCHING
CIRCUIT
COULTER
ACCUMULATOR
CIRCUIT
Out
In
Out
In
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
Hydraulic fluid escaping under pressure can have sufficient force to cause injury. Keep all hoses and
connections in good serviceable condition. Failure to heed may result in serious personal injury or death.
Escaping hydraulic fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by
relieving the pressure before disconnecting lines or performing work on the system. Make sure hydraulic
fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure
to the system. Use a piece of paper or cardboard, NOT BODY PARTS, to check for suspected leaks. Wear
protective gloves and safety glasses or goggles when working with hydraulic systems. DO NOT DELAY! If
an accident occurs, see a doctor familiar with this type of injury immediately. Any fluid injected into the
skin or eyes must be treated within a few hours or gangrene may result.
PRIMING HYDRAULIC SYSTEM
ENSURE HYDRAULIC SYSTEM IS FULLY PRIMED BEFORE USING
• Fully extend and retract hydraulic cylinders.
• Repeat 3-4 times and hold lever extended each way
for 10 to 15 seconds to release air from the system.
If problem exists hold hydraulic lever under pressure,
until air is fully released from system.
SAFETY
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2740T TRASHCUTTER OPERATOR & SAFETY MANUAL
STEP 1: PREPARE FOR SHUTDOWN.
• Immediately return hydraulic lever to neutral
position.
• Stop operating machine.
STEP 2: SHUTDOWN THE EQUIPMENT.
• Use hydraulic lever to lower machine to ground
(if in raised position).
STEP 3: ISOLATE THE EQUIPMENT.
• Freely operate remote levers to release residual
pressure from system.
• If tractor is equipped place levers in float
position.
• Shut down tractor.
IN THE EVENT OF HYDRAULIC SYSTEM FAILURE OR HYDRAULIC HOSE
RUPTURE, YOU MUST FOLLOW THE STEPS SET OUT BELOW.
Escaping Hydraulic fluid is dangerous and can cause serious injury or death.
STEP 4: APPLY THE LOCKOUT /
TAG-OUT DEVICE.
• Disconnect all hydraulic hoses from tractor
remotes.
• Place Lockout or Out of Service Tags on all
hoses.
STEP 5: CONTROL THE STORED ENERGY.
• Ensure no hydraulic pressure remains in
system, slowly release bleed tap (if equipped),
or slightly loosen one hydraulic connection on
each circuit to allow any remaining fluid under
pressure to be released.
STEP 6: VERIFY ISOLATION OF
EQUIPMENT.
• Double check the steps and verify that the
equipment has been shut down and has the
Lock and Tag Labels evident to prohibit
operation. Have repairs carried out and
defective parts replaced. Do not re-connect to
tractor or other hydraulic power source, until
system has been fully tested.
SAFETY
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