Kärcher SG1 C BP User manual

WARNING:
This product and accessories may contain a chemical known to the
State of California to cause cancer and birth defects or other
reproductive harm.
For more information about this regulation: www.P65Warnings.ca.gov
86385190-H 07/20/18
SG1 C BP
Gum Remover
Operating instructions (ENG)
MODEL: 1.013-104.0
SG1 C BP

28.638-519.0 - Operators Manual SG1 C BP
Machine Data Label
Warranty Registration
Thank you for purchasing a Kärcher North America product. Warranty registration is quick
and easy. Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to :
http://warranty.karcherna.com/
For customer assistance:
1-800-444-7654

3
Table of Contents
Machine Data Label. . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . 3
How To Use This Manual . . . . . . . . . . . . . . . . . . . 4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . 5
HAZARD INTENSITY LEVEL. . . . . . . . . . . . . . . . 6
Operations
Pre-Run Set Up. . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Charging the Machine. . . . . . . . . . . . . . . . . . . . . . 9
Adjusting the Machine. . . . . . . . . . . . . . . . . . . . . 10
Cleaning Gum. . . . . . . . . . . . . . . . . . . . . . . . . . . 10
End of Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Parts
Components - Case . . . . . . . . . . . . . . . . . . . . . . 14
Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fluid System. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Serial Number. . . . . . . . . . . . . . . . . . . . . . . . . . . 20
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How To Use This Manual
This manual contains the following sections:
• How to Use This Manual
•Safety
• Operations
•Parts
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA
box is located on the inside of the front cover of this
manual.
The model and serial number of your machine is
located inside of the backpack on the front case.
The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
•REF – column refers to the reference number
on the parts illustration.
•PART NO. – column lists the part number for
the part.
•QTY – column lists the quantity of the part
used in that area of the machine.
•DESCRIPTION – column is a brief descrip-
tion of the part.
•SERIAL NO. FROM – If this column has an
(*) and a Reference number, see the SERIAL
NUMBERS page in the back of your manual.
If column has two asterisk (**), call manufac-
turer for serial number. The serial number
indicates the first machine the part number is
applicable to. The main illustration shows the
most current design of the machine. When a
boxed illustration is shown, it displays the
older design.
•NOTES – column for information not noted by
the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The manual part number is located on the
lower right corner of the front cover.
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
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5
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using this machine, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
• Keep the unit upright at all times when operating or when chemical or gas is inserted.
• The rechargeable battery has been designed to be fully charged BEFORE each use.
• Only use manufacturer approved solution and fuel for the safe operation of the machine. Using other
consumable items in the machine invalidates the warranty and will lead to damage of the internal parts
of the machine and may pose a risk to the operator.
READ AND SAVE THESE INSTRUCTIONS
CONSIGNES DE SÉCURITÉ IMPORTANTES
Lors de l'utilisation de cette machine, des précautions de base
doivent toujours être prises, y compris les précautions suivantes:
LIRE TOUTES LES INSTRUCTIONS AVANT D'UTILISER CETTE MACHINE.
Pour réduire le risque d'incendie, d'électrocution ou de
blessure :
• Garder l'appareil en position vertical en tout temps Durant le fonctionnement ou lorsque le produit
chimique ou le gaz est inséré.
• La batterie rechargeable a été conçue pour être complètement chargée AVANT chaque utilisation.
• Utiliser uniquement une solution et du carburant approuvés par le fabricant pour le fonctionnement
sécuritaire de l'appareil. L'utilisation d'autres articles consommables dans l'appareil annulera la garantie,
causera des dommages au niveau des pièces internes de l'appareil et pose un risque pour le
fonctionnement.
LIRE ET CONSERVER CES
INSTRUCTIONS
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6
Safety
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the
equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices
on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
manufacturer approved replacement parts.
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7
Safety
Les symboles suivants sont utilisés dans tout ce manuel, tels que décrits ici :
NIVEAU D'INTENSITÉ DU DANGER
Il existe trois niveaux d'intensité du danger, identifiés par des termes d'avertissement - AVERTISSEMENT,
ATTENTION et POUR VOTRE SÉCURITÉ. Le niveau d'intensité du danger est déterminé par les définitions
suivantes :
AVERTISSEMENT - Les dangers ou des pratiques contraires à la sécurité qui POURRAIENT entraîner des
blessures personnelles ou la mort.
ATTENTION - Les dangers ou des pratiques contraires à la sécurité qui pourraient entraîner des blessures
personnelles légères ou des dégâts sur le produit ou d'autres biens.
POUR DES RAISONS DE SÉCURITÉ : Pour identifier les actions qui doivent être exécutées pour un
fonctionnement sûr de l'équipement.
Signaler immédiatement tout dommage subi par la machine ou fonctionnement défectueux. Ne pas utiliser la
machine si elle ne fonctionne pas correctement. Ci-dessous se trouvent les informations indiquant les condi-
tions potentiellement dangereuses pour l'opérateur ou l'équipement. Lire attentivement ces informations. Être
conscient que ces conditions peuvent survenir. Repérer tous les dispositifs de sécurité sur la machine. Suivre
les étapes nécessaires de formation du personnel qui utilise la machine.
POUR DES RAISONS DE SÉCURITÉ :
NE PAS FAIRE FONCTIONNER LA MACHINE :
Sauf si le personnel est formé et autorisé.
Sauf si le manuel d'utilisation est lu et compris.
Dans des zones inflammables ou explosives.
Dans des zones contenant des objets susceptibles de tomber
LORS DE L'ENTRETIEN DE LA MACHINE :
Éviter les pièces mobiles. Ne pas porter de vêtements, vestes, chemises ou manches vagues lors de l'entretien
de la machine. Utiliser les pièces de rechange approuvées par le fabricant.
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Operations
Pre-Run Set Up
Unzip backpack.
If there is a used solution bottle in the machine,
remove the black cap from the bottle. Remove the
used bottle and discard.
Insert a fresh solution bottle into the solution bottle
bag Remove the cap from the solution bottle. Seal
the solution bottle with the black cap, inserting the
tube all the way to the bottom of the bottle.
Each solution bottle will last for approximately two
hours of use.
Screw the two gas cartridges onto the gas valve
manifold, ensuring that it is tightly connected. Place
the connected gas cartridges into the unit. Ensure
that the Main Gas hose is pushed down.
The two gas cartridges will last for approximately
eight hours of use.
Turn the two gas valves on by turning the knobs
counter clockwise.
Screw a new wire or nylon brush onto the end of the
nozzle of the lance.
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9
Operations
Make sure that the speed control knob is completely
upright. Turn on the machine by pushing the switch to
the “ON” position.
After approximately five seconds press and hold the
red starter button until you hear the machine ignite,
then release.
Turn the speed control knob to “10” until detergent
appears at the brush head. Then turn the knob to “0”
Let the boiler heat the detergent for about 60 seconds
before continuing.
Turn the speed control knob to number three and wait
until the brush starts to steam.The unit will take about
10 seconds to heat up.
The speed control knob will adjust the amount of fluid
that is dispensed. The speed control knob can be
adjusted depending on the surface type.
Charging the Machine
Plug the charger into the charging port on the
machine.
It will take approximately 4 hours for the battery to
fully charge.
A fully charged battery will last for 8 hours.
Charger will show a red light while charging and a
green light when fully charged.
If charger displays anything other that the listed
colors, contact Kärcher North America.
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Operations
Adjusting the Machine
Unclip waist and chest straps. Loosen shoulder
straps and hip belt.
Put on unit by placing arms through shoulder straps
and secure and tighten the hip belt.
NOTE: For the most comfort, adjust unit so that the
hip belt covers the front hipbones and the bowed-
out portion of the back padding rests on the small of
the back.
Tighten the shoulder straps to the point where the
unit's weight just starts topull down on theshoulders.
Ideally most of the unit's weight will remain on the
waist.
Adjust the chest strap position to be high on the
chest and tighten till comfortable.
Cleaning Gum
Once the machine has heated up, place the brush on
the piece of flattened gum and wait 5-10 seconds.
Agitate the flattened gum with the brush using
circular motions until you see gum disintegrate. Do
not scrub or apply pressure. The weight of the lance
with agitation is all that is required.
Remove the brush from the gum and use a broom to
sweep across the area. Determine if all the gum has
been removed or if more cleaning is required.
If further cleaning is required, repeat the cleaning
steps until gum is completely removed.
Always complete a test patch on surfaces to make
sure no damage occurs to the flooring or surface.
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11
Operations
End of Use
Turn the switch to “OFF”.
Unzip the backpack and turn off the gas valves.
Remove the solution bottle and gas cartridges from
the machine.
To drain the unit, turn the power switch on. Turn the
speed control knob to 10 until there is no fluid coming
from the nozzle at the end of the lance. Turn the
power switch off.
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Suggested Spare Parts/Accessories
Part Number Suggested Spare Parts Notes
86398710 SERVICE BOX WV1
- 2x Gas Cartridges Included with
Service Box
- 4x Chemical Bottles
- 2x Brush, Hard, Black
86428800 BRUSH, HARD, BLACK, 2 PACK
86429310 BRUSH SOFT GREEN 2 PACK
86398280 CHARGER
86398370 PUMP CONTROL CABLE ASSEMBLY
Part Number Accessories Notes
86405890 SG2 LANCE ROLLER
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PARTS
Parts
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Components - Case
3
FLUID PUMP - SEE FLUID SYSTEM PAGE
4
REGULATOR - SEE GAS PAGE
SOLENOID - SEE GAS PAGE
1
2
5
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158.638-519.0 - Operators Manual SG1 C BP
Components - Case
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86385220 1 FRONT CASE, SG1
2 86385230 1 BACK CASE, SG1
3 86398320 1 BLOWER FAN
4 86385240 1 PCB, SG1
5 86385210 1 BATTERY, 8 CELL
6 86385250 1 CANVAS, BACKPACK, SG1 NOT SHOWN
- 86398460 1 LANCE INCLUDING EVA HOSE NOT SHOWN
- 86428360 1 STRETCH HOSE, GUM REMOVER NOT SHOWN

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Gas
1
2
3
4
5
6
7
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178.638-519.0 - Operators Manual SG1 C BP
Gas
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86398390 1 GAS BOTTLE TAPS
2 - 2 GAS BOTTLE FROM KIT
86398710
3 86398400 1 MAIN GAS PIPE 500MM
4 86398380 1 GAS REGULATOR
5 86398410 1 SMALL GAS PIPE 65MM
6 86385260 1 SOLENOID ASSY, SG1
7 86398420 1 SMALL GAS TO LANCE 2300MM

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Fluid System
4
3
2
1
5
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198.638-519.0 - Operators Manual SG1 C BP
Fluid System
REF PART NO. QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86398450 1 FLUID PIPE OUT
2 86398430 1 FLUID PUMP
3 86398440 1 FLUID PIPE IN
4 - 1 FLUID BOTTLE FROM KIT
86398710
5 86425960 1 FLUID BOTTLE CAP

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Serial Number
REF.
NO. MODEL: SERIAL #
1**
8.638-519.0 - Operators Manual SG1 C BP