Kärcher HDS995 User manual

5.951-736 07/99
HDS995
www.karcher.com

2
HDS 995
Lesen Sie vor der Inbetriebnahme diese Betriebsanleitung und
beachten Sie besonders die “Sicherheitshinweise für
Hochdruckreiniger”.
Please read these operating instructions before starting and strictly
observe the "Safety Instructions for High Pressure Cleaners".
Veuillez lire attentivement la présente notice d´instructions avant la
mise en service et respecter en particulier les "Consignes de sécurité
pour nettoyeurs haute pression".
Leggere queste istruzioni per l´uso prima della messa in esercio
facendo particolarmente "Istruzioni per la sicurezza per l’idropulitrice
ad alta pressione".
Lees voor de ingebruikneming deze gebruikshandleiding en neem in
het bijzonder de "Veiligheidsvoorschriften voor hogedrukreinigers"
in acht.
Antes de poner en marcha el aparato deberá estudiar atentamente las
"Advertencias y observaciones relativas a la seguridad para
limpiadoras de alta presión".
De bedes læse denne driftsvejledning igennem før idrifttagningen i
denne forbindelse skal især "Sikkerhedsforskrifter for
højtryksrenser" overholdes.
Før ibruktaking må bruksanvisningen leses nøye og det må taes
hensyn til "Sikkerhetsregler for høytrykksvaskere".
Läs igenom bruksanvisningen före driftstart och uppmärksamma
"Säkerhetsanvisningar för högtryckstvättar" extra noga.
Lue ennen käyttöönottoa tämä käyttöohje huolellisesti läpi ja kiinnitä
erikoista huomiota "Korkeapainepesurien turvallisuusohjeita".
Ðñéí èÝóåôå ôç óõóêåõÞ ãéá ðñþôç öïñÜ óå ëåéôïõñãßá, äéáâÜóôå
ôéò ðáñïýóåò ïäçãßåò ÷åéñéóìïý êáé ôçñåßôå éäéáßôåñá ôéò
"Õðïäåßîåéò ãéá ìç÷áíÞìáôá êáèáñéóìïý õøçëÞò ðßåóçò".
Pred uporabo preberite ta navodila in posvetite posebno pozornost
odstavku«Varnost pri delu z visokotla˜nim ˜istilcem».
Cihaz•n•z• iåletmeye baålamadan önce bu kullanma k•lavuzunu özenle
okuyunuz ve özellikle ”Yüksek Bas•nçl• Temizleyiciler •çin Güvenlik
Talimatlar•” bölümündeki bilgileri dikkat ediniz.
Seite 4
Page 16
Page 28
Pagina 42
Pagina 54
Página 66
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Türkçe

3
HDS 995

16
HDS 995
16 Pressure and volume control
17 Guide roller with parking brake
18 Water connection with strainer
19 High-pressure connection
20 Hand-held spray gun with high-pressure
hose
21 Servo pressure valve
22 Elec. connecting cables
23 Appliance switch
24 Thermostat
25 Fuel indicator light
26 Engine indicator light
27 Liquid softener indicator light
28 Maintenance/fault indicator light
29 Manometer
30 Detergent metering valve
1 Filling orifice for fuel
2 Handle
3 Instrument panel
4 View window with maintenance/fault
display
5 Reset button
6 Compartment for accessories
7 Short-time operating instructions
8 Cover flap for filling orifices
9 Appliance hood
10 Cover flap for filling orifices
11 Filling orifice for liquid softener
12 Filling orifice for detergent
13 High-pressure nozzle
14 Recessed grips in the bottom pan
15 Spray lance
1. Diagram of the appliance
2. Controls
CHEM
0-STOP
30 ?F
? C
230
195
160
150
130
110
90
50
70
2
1
0
4
8
2
0
0,25
0,50
1
CHEM
CHEM 1/4
3/4
CHEM%
bar
psi
TEMP
?C/?F
RM110
3456789
2
1
2
2
2
1
2
0
19
18
10
11
12
30 29
17 16 15 14 13
3 23 24 25 26 27 28

17
HDS 995
1.027-111 1.027-261
1.027-291
1.027-8_1
Power connection
Voltage 420 V 230 V
Type of current 3 Ph/ 50 Hz 3 Ph/ 50 Hz
Connected load 6.4 kW 6.4 kW
Mains fuse (slow) 13 A 25 A
Water connection
Supply temperature (max.) 30 °C 30 °C
Supply rate (min.) 1200 l/h 1200 l/h
Suction height fom open tank
at a water temperature of 20°C 0.5 m 0.5 m
Performance data
Operating pressure 30 –170 bar 30–170 bar
Flow rate 470–1000 l/h 470–1000 l/h
Operating temperature (max.) 140°C/ 80°C 140°C/ 80°C
Detergent intake 0– 50 l/h 0– 50 l/h
Burner capacity 76 kW 76 kW
Recoil force of hand-held spray gun
at operating pressure (max.) 43 N 43 N
Sound pressure level (DIN 45 635) 76 dB(A) 76 dB(A)
Dimensions
Length 1285 mm 1285 mm
Width 690 mm 690 mm
Height 835 mm 835 mm
Weight without accessories 133 kg 133 kg
Fuel tank 25 l 25 l
Fuel EL fuel oil or diesel EL fuel oil or diesel
Detergent tank 20 l 20 l
Pump oil quantity 1 l 1 l
Pump oil type (order no. 6.288-016) Hypoid SAE 90 Hypoid SAE 90
3. Technical Data

18
HDS 995
4.1 Unpacking the appliance
•Please contact your dealer immediately if, on
unpacking the appliance, you discover
damage has been caused during trans-
portation.
4.2 Attaching the accessories
•Attach the two handles to the appliance.
•Connect the spray lance to the gun.
•Attach the high-pressure nozzle to the spray
lance.
•Tighten all union nuts hand-tight.
4.3 Checking the oil level of the
high-pressure pump
•Before the initial start-up, open the appliance
hood and cut the tip off the oil tank cover
(venting the oil housing).
•Check the oil level in the oil tank. Do not start
the appliance if the oil level has dropped
below “MIN”. Top up the oil as required (see
tech. data, chap. 3).
4.4 Pouring in the fuel
•The appliance is delivered with an empty fuel
tank.
•Fill the fuel tank with diesel or a light fuel oil
before the initial start-up.
– When the fuel tank is empty, the fuel
pump will operate dry and will be
damaged.
– Unsuitable fuels must not be used,
e.g. petrol (danger of explosion).
4. Start-up
4.5 Pouring in the liquid softener
•The liquid softener prevents the heating
element from becoming calcified when
operating with hard supply water. The liquid
softener is added in drops to the supply water
in the water tank. The metering is set to an
average value at the factoy. This setting may
be adjusted to local conditions by customer
service.
•Pour the RM 110 liquid softener (included in
standard delivery) into the filling orifice of the
white tank.
•You can also work without liquid softener
when operating with soft water, e.g. rain water.
In this case you should remove the small (!)
cover from the white tank and place the
supplied spring underneath on the cover
support. Then replace the cover. This prevents
the indicator light on the instrument panel
from continually flashing. This spring must be
removed when operating with supply water.
4.6 Connecting the water
•See technical data, chap. 3 for connected
loads.
•Attach the supply hose to the appliance and to
the water line. The supply hose is not included
in standard delivery.
•If you draw in the water from an open tank,
you should
– disconnect the water supply from the pump
head
– unscrew the upper supply hose from the
water tank and connect to the pump head.
– use a water supply hose which has a
minimum diameter of 3/4" and a suction
filter.

19
HDS 995
4. Start-up
•Until the pump has drawn in the water, you
should:
– rotate the pressure and volume control to
“MAX”,
– close the detergent metering valve.
– Never draw in water from a drinking
water tank.
– Never draw in liquids which contain
solvents, e.g. paint thinners, petrol, oil
and unfiltered water. The seals in the
appliance are not resistant to solvents.
The aerosol from solvents is highly
flammable, explosive and toxic!
4.7 Connecting the power
••
••
•See technical data, chap. 3 for connected
loads
••
••
•The voltage stated on the rating plate must
correspond to the voltage of the power source.
••
••
•The electric plug must only be fitted by an
authorized customer service/electrical
engineer. The direction of rotation of the engine
must also be observed. If the direction of
rotation is correct, there will be a powerful air
flow from the exhaust gas opening of the
burner.
••
••
•First, position the appliance switch to “STOP”
and then put the electric plug into the socket.
••
••
•If you are using an extension lead, it should
always be completely unwound from the cable
drum and have an adequate cross-section
(10 m = 1.5 mm², 30 m = 2.5 mm²).
– The connection lead and extension
lead must not be damaged.
– Connect the appliance only to correctly
earthed power sources.
– All current-carrying components in the
working area must be hose-proof.
– Never touch the plugs with wet hands.
– A residual-current-operated circuit-
breaker will offer additional personal
protection (30 mA).
4.8 Intended use
•Use the appliance to clean machines, vehicles,
buildings, tools, etc.
•Clean facades, patios, garden implements,
etc. with the high-pressure spray only, i.e.
without detergent. We recommend the dirt
blaster, a special accessory, for stubborn dirt.
•Engines must only be cleaned in places which
have appropriate oil traps (protection of the
environment).
•If the machine is used at petrol stations or in
other hazardous areas, the appropriate safety
regulations must be observed.

20
HDS 995
5. Operation
– The appliance must not be left unatten-
ded during operation.
– Ensure that the appliance is situated
on firm ground.
– Provide adequate ventilation when
operating the appliance in rooms
(danger of poisoning).
– The appliance must not be installed in
damp rooms or in rooms with an
aggressive atmosphere.
– The water jet emerging from the high-
pressure nozzle causes the gun to
recoil. An angular spray lance will also
cause a torque. Therefore, grip the
spray lance and gun firmly.
– Never direct the water jet at people,
animals, the appliance or electrical
components.
– The high-pressure cleaner must not
be operated by children (danger of
accidents caused by improper use of
the appliance).
– Vehicle tyres/tyre valves may only be
cleaned at a minimum distance of 30
cm. Otherwise the vehicle tyres/tyre
valve may be damaged by the high-
pressure jet. The first indication of
damage is discolouration of the tyre.
Damaged vehicle tyres can be highly
dangerous.
– Materials containing asbestos and
other substances which are detrimental
to health must not be sprayed down.
– Suitable protective clothing should be
worn to protect the operator from back-
spray.
– Always ensure that all connecting
hoses are securely screwed on.
– The gun trigger must not be clamped
when operating the appliance.
– The exhaust opening must not be
blocked.
– Do not bend over or touch the inside of
the exhaust opening when operating
with hot water/steam (danger of burns).
5.1 Venting the appliance
••
••
•Open the water intake.
••
••
•Allow the appliance to run without the high-
pressure hose until the water emerges without
bubbles.
•Then connect the high-pressure hose.
•If the spray lance and high-pressure nozzle
have already been fitted to the high-pressure
hose, you can vent the appliance as follows:
With the hand-held spray gun open, switch
the appliance on and off several times at
intervals of 10 seconds until the water emerges
from the high-pressure hose without bubbles.
5.2 High-pressure nozzle
••
••
•The effectiveness of the high-pressure jet
depends to a great extent on the spray angle.
A 20 degrees fan jet nozzle is usually employed
(included in standard delivery).
••
••
•Other nozzles are available as accessories.
0° full jet nozzle
for stubborn dirt.
40° fan jet nozzle
for sensitive surfaces.
Dirt blaster
for thick layers of dirt.
Variable angle nozzle
with adjustable spray angle
•At first always direct the high-pressure jet
from a greater distance at the object which is
to be cleaned, thereby preventing damage
from excessive pressure.

21
HDS 995
5.3 Adjusting the Operating Pressure
and Flow Rate
••
••
•You can adjust the operating pressure and
flow rate in two different ways:
1. With the pressure and volume control on
the pump head
– Screwing in the adjusting screw increases
the flow rate and operating pressure
– Screwing out the adjusting screw
decreases the flow rate and operating
pressure.
2. With the servo pressure valve on the hand
spray gun
– Turning the control sleeve to the right
increases the operating pressure and water
volume
– Turning the control sleeve to the left
decreases the operating pressure and
water volume.
5.4 Operating with cold water
•Switch the appliance switch to “ ”.
5.5 Operating with hot water
•Set the thermostat to the desired temperature.
•We recommend the following cleaning
temperatures:
30 – 50°C for light dirt
max. 60°C for dirt which contains protein,
e.g. in the food industry
60 – 90°C for cleaning vehicles, machines
•Switch the appliance switch to “ ”.
••
••
•If you also increase the operating pressure
and flow rate, you also change the water
temperature.
5.6 Operating with steam
•When operating temperatures are above
98°C, the operating pressure must not exceed
32 bar. Thus, the standard high-pressure
nozzle must be replaced by a steam nozzle
(available as an accessory).
••
••
•Adjust the thermostat to the desired
temperature.
•We recommend the following cleaning
temperatures:
100 – 110°C for depreservation, dirt containing
high levels of grease
up to 140°C for thawing aggregates, partial
cleaning of facades.
•Rotate the pressure and volume control on
the pump head to the lowest value.
••
••
•When you have finished operating the
appliance with steam, you should adjust the
appliance switch to the “ “ symbol, and run
the appliance for approx. 2 minutes with the
gun open to allow it to cool down.
5. Operation

22
HDS 995
5. Operation
5.7 Operating with detergent
•Fill the detergent tank.
•Set the detergent metering valve to the desired
concentration.
•In order to protect the environment, we
recommend that detergent is used sparingly.
Comply with the metering recommendation
on the detergent container label.
•We offer an individual range of detergents
and preservatives and therefore guarantee
trouble-free operation. Please ask for advice,
or request our catalogue or detergent
information leaflets.
•Only those detergents may be used which
have been authorized by the manufacturer of
the appliance.
•Unsuitable detergents can damage the
appliance and the object which is to be cleaned.
•We recommend the following cleaning
method:
Step 1: Loosening the dirt
Spray on detergent sparingly and allow to
react for 1– 5 minutes.
Step 2: Removing the dirt
Spray off the dissolved dirt with the high-
pressure jet.
•When you have finished working with
detergent, you should set the detergent
metering valve to “0” and rinse the appliance
thoroughly with the gun open for approx. 1
minute.
5.8 Interrupting operation
•If you release the trigger of the hand-held
spray gun, the appliance switches off. If the
trigger is pulled again, the appliance switches
on again.
••
••
•If operation is interrupted for more than 30
minutes, the appliance will not switch on
when the trigger is pulled.
••
••
•No maintenance/fault message appears in
the display window. The appliance is ready to
use again if you switch the appliance switch
off and then on again.
5.9 Switching off the appliance
•Switch the appliance off and pull the electric
plug out of the socket.
•Close the water intake.
•Pull the gun trigger until the appliance is
depressurized.
•Secure the gun trigger with the safety catch to
prevent the gun from accidentally opening.
5.10 Reading the Operating Hours
••
••
•When you open the storage compartment
cover flap, you will notice the electronic
operating hours display in the viewing window,
e.g. h 2 4 5 = 245 hours.

23
HDS 995
Always disconnect the appliance from
the electric mains supply before carrying
out any maintenance work.
••
••
•You can arrange a regular safety inspection
with your dealer or take out a maintenance
contract. Please ask for advice.
6.1. Maintenance/Fault Warning Light
Illuminates
••
••
•If certain maintenance work is required on the
basis of elapsed operating hours, this warning
light illuminates.
••
••
•When you open the storage compartment
cover flap, you will see the electronic display
in the view window.
••
••
•When the necessary maintenance work has
been carried out, you should press the reset
button next to the display for at least 7 seconds
until the warning light goes out.
7S
8S
9S
6s
Display Required Maintenance Work
– Optical inspection
– Check high-pressure connections for leaks
– Clean fuel tank and filter
– Check pump for leaks
– Change pump oil
– Clean strainer in the water connection
– Clean strainer before the low-water safety device
– Decarbonize heater element*
– Descale heater element*
– Clean/replace ignition electrodes*
– Clean/replace Burner nozzles*
– Adjust burner*
– Check pump overflow valve for leaks*
– Check high-pressure hose*
– Clean hand spray gun
– Check pressure damper*
* These maintenance tasks should be carried out by the Customer Service only.
6. Care and maintenance

24
HDS 995
6.2. Visual Inspection
••
••
•Checking the connector cable
The connector cable must not be damaged
(risk of electricution). A damaged connector
cable must be replaced immediately by an
authorized Customer Service/qualified
electrician.
••
••
•Check the high-pressure hose
The high-pressure hose must not be damaged
(risk of bursting). A damaged high-pressure
hose must be replaced immediately.
6.3. Cleaning the fuel Tank
••
••
•Remove the tank from the appliance (first
unscrew the handle, appliance hood and cover
from the switch box).
••
••
•Dispose of the remaining fuel.
••
••
•Rinse out the tank thoroughly. If you rinse out
the tank with water, allow it to dry completely.
••
••
•Replace the fuel filter.
6.4. Pump leaks
••
••
•3 drops per minute are permissible. You should
contact customer service if the leakage is
more rapid.
6.5 Changing the oil
••
••
•If the oil is milky (water in the oil), contact
customer service immediately.
••
••
•Unscrew the oil drain plug and dispose of the
old oil via an authorized collecting point
(protection of the environment).
••
••
•When the oil has completely drained, screw
the oil drain plug back in and slowly pour in oil
up to the “MAX” position on the oil tank (air
bubbles must escape).
••
••
•See technical data, chapter 3 for quantity and
type of oil.
6.6 Cleaning the Strainer Upstream of
the Low-water Safety Device
••
••
•Unscrew the high-pressure hose from the
pump head at the safety block.
••
••
•Rotate an M8 screw into the strainer hole and
use it to pull the strainer out.
6.7 Protection from frost
•Frost will damage the appliance if it is not
drained completely of water. In winter the
appliance should be kept in a room which is
above freezing point. Otherwise, it is
recommended to drain the appliance or rinse
it thoroughly with anti-freeze.
•Draining the appliance
– Unscrew the water intake hose and high-
pressure hose from the appliance.
– Unscrew the supply line from the base of
the boiler and allow the heating element to
drain.
– Allow the appliance to run for a max. of 1
minute until the pump and the lines have
drained.
•Anti-freeze
During extended down-time periods, it is
recommended to pump an anti-freeze through
the appliance. This also protects the appliance
to a certain degree from corrosion.
6. Care and maintenance

25
HDS 995
– Always disconnect the appliance from
the electric mains supply before
carrying out any repair work.
– The electrical components must only
be checked by the authorized customer
service.
7.1 Maintenance/Fault Warning Light
Illuminates
••
••
•This warning light illuminates if there is a fault.
••
••
•When you open the storage compartment
cover flap, you will see the electronic display
in the view window.
••
••
•The warning light extinguishes when you have
corrected the fault and switched the appliance
back on.
1F
7. Troubleshooting
Display Corrective Action
– Increase water supply volume
– Clean strainer in water connection
– Clean strainer before the low-water safety device
– Replace the reed switch of the low-water safety device*
– Clean the low-water safety device*
– Repair leak in the high-pressure system
– Decarbonize heater element*
– Readjust burner*
– Replace exhaust gas thermostat*
– Check fuses and voltage on all 3 phases*
– Change phases in the electrical connection*
– Replace air pressure switch*
* These faults should be corrected by Customer Service or a qualified electrician only.
2F
3f
4f
5f

26
HDS 995
7.2 Indicator lights
••
••
•Indicator light for fuel tank lights up
– Refill with fuel.
– Check that the fuel level sensor is
functioning correctly.
••
••
•Indicator light for engine-overheating lights
up
– Eliminate the cause of the overload.
– Allow the engine to cool down to room
temperature.
••
••
•Indicator light for liquid softener lights up
– Refill with RM 110 liquid softener.
– Clean the electrodes in the liquid softener
tank.
7.3 The appliance does not come up to
pressure
••
••
•Rotate the pressure and volume control to the
maximum value.
••
••
•Fill the detergent tank or set the metering
valve to zero.
••
••
•Vent the appliance (see Operation, chap. 5).
••
••
•Clean the strainer in the water connection.
••
••
•Check the water intake volume (see technical
data, chap. 3).
••
••
•Check all the supply lines to the pump for
leaks and blockages.
7.4 The pump is knocking
•Check all the supply lines to the pump, also
the detergent system, for leaks and blockages.
•Vent the appliance (see Operation, chap. 5).
7.5 Detergent is not being drawn in
••
••
•Let the appliance run with opened metering
valve (max. setting) and without high-pressure
hose, until the detergent visibly emerges at
the appliance outlet.
••
••
•Clean the detergent suction hose and filter.
••
••
•Clean the metering valve for cleaning agent.
••
••
•Clean the non-return valve on the pump head
and the connection for the detergent suction
hose.
••
••
•Check all the detergent hoses and
connections for leaks.
7.6 Burner does not ignite
••
••
•The ignition sparks can be observed through
the inspection window in the burner cover.
The appliance has a continuous ignition., i.e.
even when operating with cold water an
ignition spark must be visible. Clean, adjust
or replace the ignition electrodes as required.
– Fill the fuel tank.
– Check that the fuel pump and the fuel
solenoid valve function correctly.
– Clean the strainer in the low-water safety
device.
– Change the fuel filter.
7.7 The temperature is not reached
when operating with hot water/steam
••
••
•Set the thermostat higher.
••
••
•Reduce the operating pressure and the flow
rate.
7. Troubleshooting

27
HDS 995
8.1 Safety equipment
Overflow valve with 2 pressure switches
When the water flow rate is reduced with the
servo compression valve on the hand-held spray
gun or with the flow regulator on the pump head,
the overflow valve opens and some of the water
flows back to the pump suction side.
If the gun is completely closed, enabling all of the
water to flow back to the pump suction side, the
pressure switch located on the overflow valve
switches off the pump.
If the hand-held spray gun is opened again, the
pressure switch located on the cylinder head
switches on the pump again. The overflow valve
is set and lead-sealed at the factory.
Adjustments must only be carried out by customer
service.
Safety valve
The safety valve opens when the pressure switch
is defective. The safety valve is set and lead-
sealed at the factory. Adjustments may only be
carried out by customer service.
Low-water safety device
The low-water safety device prevents the burner
from switching on when the water is low. A
strainer prevents the safety device from becoming
fouled and must be cleaned regularly.
8.2 Accessories
Incorrect, badly fitting or defective accessories
impair the function of the appliance and are
dangerous. It is advisable to use Kärcher
accessories which are made-to-order. Your
dealer will be glad to advise you.
8.3 Spare parts
Please note that the use of other than Kärcher
spare parts can result in damage and even
serious accidents if these parts have not been
correctly manufactured, if they do not replace the
Kärcher spare part exactly or if they result in
unsafe operation of the appliance.
Kärcher spare parts guarantee that the appliance
can be operated safely and trouble-free.
A selection of the most common spare-part
numbers are listed at the end of these operating
instructions.
8.4 Guarantee
The terms of guarantee issued by our competent
distribution company are valid in every country.
If the appliance malfunctions in any way, we shall
rectify the fault free of charge within the period of
guarantee, provided the cause can be attributed
to faulty material or a manufacturing error.
The guarantee will only come into force when
your dealer has completely filled out, stamped
and signed the enclosed reply card on completion
of sale and when you have sent the reply card to
the distribution company in your country.
In the event of a claim on the guarantee, please
consult your dealer with accessories and receipt
of purchase or contact your nearest authorized
customer service centre.
8. General Information

1
HDS 995
6.647-250.0
HDS 995
1.027-111.0
1.027-261.0
1.027-281.0 GB
1.027-291.0 CH
1.027-611.0 SF
1.027-801.0
1.027-811.0
1.027-821.0
1.027-831.0
6.362-559.0
6.414-028.0
4.821-071.0
7.306-328.0
2.884-085.0 5.030-834.0
5.063-448.0 6.388-225.0
5.363-290.0
5.042-463.0
6.388-559.0
6.313-014.0
5.321-378.0
6.313-014.0
5.321-377.0
5.063-447.0
5.363-290.0
5.731-039.0
5.337-021.0
5.321-379.0
5.392-017.0
5.321-403.0
7.312-004.0
7.306-049.0
5.305-204.0
4.775-196.0
2.884-085.0
2.880-296.0
6.362-365.0
12/97
6.389-856.0
6.389-856.0
1.027-111.0
1.027-281.0
1.027-611.0
1.027-801.0
1.027-811.0
1.027-821.0
1.027-831.0
1.027-261.0
1.027-291.0 6.647-237.0
6.647-228.0
4.760-355.0
6.303-025.0
5.321-493.0
4.760-355.0
2.880-296.0
5.321-493.0
5.401-210.0
BT-736UM2.PM6 18.03.2002, 18:001