Kaba Mas DKX-10 User manual

Installation Guide
Kaba Mas
DKX-10
Type II
Preliminary 04/03/19

Kaba Mas LLC
1051 Newtown Pike Ste. 150
Lexington, KY 40511 USA
Phone: [phone] FAX: [phone]
Technical Support: 800-950-4744
WARNING: The Kaba Mas X-10 used with the DKX-10 type II is protected from Electrostatic Discharge (ESD)
damage once installed, but can be damaged during the installation process if proper precautions are not
observed. Follow these precautions to avoid ESD damage when installing the lock:
• Do not touch the end of the flex cable if the ESD protective cover has been removed.
• For the best protection, use an ESD wrist band grounded to the lock during installation.
• The lock is protected to greater than 25,000 V when correctly installed.
NOTE: The GSA approved Kaba Mas FF-L-2890B type II Lever Release Lockset is available for use with a Kaba
Mas, Style 1, X-10 combination lock or a Sargent & Greenleaf (S&G) 2740B, Style 2 combination lock.
This document designates the Best 9K Cylindrical Lockset with a modified CDX-10 lock as: DKX-10 Type II.
This document also designates the Best 9K Cylindrical Lockset with a modified CDX base with the S&G
2740B lock as: DKX-19, Type II.
The DKX-10, Type II combines, through linkage, a Best 9K cylindrical lockset and a Kaba Mas CDX-10 base-
plate. If the system is ordered with a Kaba Mas X-10, the X-10 is mounted to the baseplate. If the system
is ordered with an S&G combination lock, the S&G lock is mounted to the CDX-10 baseplate. The
procedure to mount the DKX unit to the door is the same whether the combination lock is an X-10 or an
S&G 2740B lock. The process to install and set up the X-10 (once the CD base plate is mounted to the
door) is the same as it would be for any X-10 or CDX-10 installation. The installation and setup for the
S&G 2740B lock is also the same as it would be for any standard installation. A copy of the Kaba Mas X-10
installation instructions is provided when the device is ordered with an X-10. S&G’s 2740B lock installation
instructions are provided with the S&G lock when it is specified.
Only technicians who have successfully completed manufacturer certified training for FF-L 2740B
combination locks should install the DKX-10 or the DKX-19.
NOTE: One set of instructions should be left with the building owner after devices have been installed.
Trademarks
The following items are trademarks or registered trademarks of Kaba Mas in the United States and/or other countries.
• PowerStar Technology
•DKX-10, X-10
Document Number 548.0418
Rev. A 09/18

5
6
6
6
7
8
8
8
DKX-19 Installation Kit Contents 8
(P/N 514044)
9
10
12
12
13
14
15
Door preparation
Mark Cylindrical Lockset andStrike Locations
Install the Best 9K Lever Set,
and Strike
Install DKX Series Lock Strike
High Security Pedestrian
Door Lock Installation (DKXL X10)
Cutting the Tubes
Installation of the Lock
Installation of the Dial Ring
Installation of the Cables 16
Installation of Generator Cable 16
and Cable Guides
Installation of the Dial Ring Cover 17
Cutting and Installing the Spindle 17
18
19
19
20
21
21
23
23
24
24
24
25
Installation of the Dial Hub
and Dial
Interface Hardware
(DKX-10 and DKX-19)
Cable Assemblies
Install Knob Lever Assembly
Install Lock Cable Assembly
Connect Cable Assembly
Adjust Cable Length
Install Chassis Cover
Install Lock Cover
Install Manual O/R Knob Label
Cover Install
Maintenance
Appendix A
Electrified Cylindrical Lock Wiring
Instructions
Table of Contents
Introduction
Installation Overview
Door Handing
Templates
DKX Series Lock Mounting
Best Cylindrical Lockset
Mounting
Parts Check
Packaging
Box Contents
DKXL-10 Contents or Parts
Lock Parts for Installation
DKXL-10 Installation
Kit Contents (P/N 504002)
DKX-19 Contents or Parts
Lock Parts for Installation

Document Number 548.0418 Rev. AX — 02/2019 5
Introduction
Installation Overview
The DKX-10 Lever Release consists of:
1. A Cylindrical Lockset (Best 9K) prepped for Small Format Interchangeable core (less core). Other cylinder
configurations available.
2. A modified High Security Pedestrian Door Lock (CDX-10)
3. Interface Hardware, Covers and Cover Brackets
NOTE: Open box, lay out all parts and verify prior to beginning installation.
The Installation Guide will describe the steps required to install each component of the DKX-10 Lever Release Lockset.
Before beginning installation, be certain to have the following tools readily available:
•Measuring tape
• Level and straight edge
• Combination square
• Tape
• Hammer
• Center punch
• Electric hand drill
• 1/8" drill bit
• 1/4" drill bit
• 9/32" drill bit
• 5/16" drill bit
• 3/8" drill bit
• 1/2" drill bit
• #16, #21, and #25 and 7/16" drill bits
• 2 1/8" hole saw with 1/4" pilot
• 1" hole saw with 1/4" pilot
• Long nose pliers
• Pliers
•Adjustable wrench
•3/8" box-end wrench
• Hacksaw
• File
• 1/4" or smaller slotted head .0. screwdriver
• #1 Phillips head screwdriver
• #3 Phillips head screwdriver
• #1 Phillips head stubby screwdriver
• Safety glasses
Other tools which may be required:
• #10-24 Screw cutter
For a metal door installation, the following tools are needed:
• Tap handle
•#10-24 tap
•#10-32 tap
• #12 - 24 tap

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Kaba Mas Installation Guide / DKX-10 Type II
Door Handing
Determine whether the door is left hand (LH), right hand (RH), left hand reverse (LHR) or right hand reverse (RHR) by
referring to Figure 1.
NOTE: Installer must ensure that the door meets all building, fire and security code requirements prior to installing the
DKX-10 Lever Release Lockset.
Figure 1 - Door Handing
Templates
DKX Series Lock Mounting
A template (#115057) is included to assist in laying out the hole locations for the DKX-10 lock assembly. This template is
positioned on the inside of the door as described in the “DKX-10 Lock Assembly Template” section.
Best 9K Cylindrical Lockset Mounting
Atemplate is included to assist laying out the hole locations for the Best 9K cylindrical lockset. For LH, RH, LH sound
sealed and RH sound sealed doors a 2 ¾” backset template is provided (T56091). For LHR and RHR door a 3 ¾" backset
template is provided (T56077). LHR sound sealed and RHR sound sealed doors should be drilled for a 5" backset and is
also on template (T56077).
OUTSIDE
OUTSIDE
OUTSIDE
OUTSIDE
Left
Hand
Right
Hand
Left Hand
Reverse
Right Hand
Reverse

Document Number 548.0418 Rev. AX — 02/2019 7
Parts check
Packaging
The DKX-10 Type II Lever Release Lockset is packaged as follows:
• Best 9K cylindrical lockset with associated parts and mounting hardware
• Interface Hardware, Cam Plate Assembly (LH & LHR Only) Covers and Cover Brackets with mounting
hardware
•DKX Series Installation Instructions Kit and Drill Template
• A modified High Security Pedestrian Door Lock (CDX-10)
• A High Security Pedestrian Door Lock Base Plate with S&G Model 2740 B Combination Lock
Box Contents
1. Best 9K Cylindrical Lockset
o(1) Exterior handle prepped for SFIC
o(1) Chassis with rose liner
o(1) Interior handle
o(1) Latch bolt
o(1) Strike plate
o(1) Fasteners kit
 (2) Through bolts
 (2) Strike plate mounting screws
514052
514053
2. Mounting Plate Assembly
o(1) Mounting plate (514052)
o(1) Slide plate assembly (514053)
515087
515034
515088
514054
514049
515078
3. Covers & Misc. Parts
o (1) DKX-10 LH Cover (515087)
(LH and LHR)
o (1) DKX-10 RH Cover (515088)
(RH and RHR orders only)
o (1) Lever Set Cover (513078)
o (1) Cover Bracket (515034)
o (1) Cam Plate Assembly (514049)
(LH and LHR orders only)
o (1) Connecting Rod Assembly (514054)
Cylindrical
Lockset
Interface
Hardware
Covers and
LH Interface
Hardware

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Kaba Mas Installation Guide / DKX-10 Type II
DKX-10 Contents or Parts
Lock Parts for Installation
1. Mounting Plates
2. Modified CDX-10 Extension Plate with
an X-10 Combination Lock
3. Spindle
4. Dial Assembly
5. Installation Instructions
6. Installation Kit
7. Back Plate
8. Hub
9. Screw Kit
10. Strike Kit
11. Escutcheon Plate
DKX-10 Installation Kit Contents
(P/N 504002)
1. Blade, saw (52 teeth/inch)
2. Handle, saw
3. Tube, outer
4. Tube, inner
5. DKX-10 to door mounting screws, pan head #10 x 1.25,
Type AB (6)
6. Dial ring attaching locknuts, #8-32 (2). (Packaged with
and used with exterior mounting plate)
7. Rubber vise clamp
8. Lubricant
9. Gauge, dial hub locating
10. Zebra Connector and Retainer
11. Cable Tie Clips (3)
12. Dial ring to door mounting screws, pan head #8 -32 X
1.0 Type AB (2).
13. Cover Lock Pin and Clip
14. Stone, deburring
15. Hex key (5/”)
DKX-19 Contents or Parts
Lock Parts for Installation
1. Mounting Plates
2. Modified CDX-10 Extension Plate
with a S&G 2740b Combination Lock
3. Dial/Spindle Assembly
4. Install Kit
5. Misc. Install Kits (3X)
6. Strike Kit
7. Lubrication
8. Escutcheon Plate
9. Back Plate
DKX-19 Installation Kit Contents
(P/N 514044)
1. Blade, Saw (52 teeth/inch)
2. Handle, Saw
3. Rubber Vise Clamp
4. Stone, Deburring

Document Number 548.0418 Rev. AX — 02/2019 9
2Door preparation
Mark Cylindrical Lockset and Strike Locations
NOTE: Door must be fitted and hung properly before proceeding.
NOTE: Most doors are equipped with rubber bumpers to dampen the closure. The door must remain in the same state in
which it was prepped.
NOTE: The suggested distance from the finished floor surface to the Best 9K cylindrical lockset horizontal reference
centerline is 38", and may be varied to meet application requirements. However, in no case should this distance be greater
than 48" due to National Fire Protection Association code requirements.
Figure 2 is a reference for the two drill templates referenced in this instruction guide.
It is recommended that the installer scribe two horizontal centerlines 10" apart, on both the door and the strike
mounting surface.The line be the locator for both locksets, and associated strikes.
Figure 2: Reference Combined Template

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Kaba Mas Installation Guide / DKX-10 Type II
3Install the Best 9K Lever set, trim and strike
NOTE: For outswing doors a 3 ¾” backset and latch bolt must be used for the cylindrical lock to avoid interference.
For outswing sound sealed doors a 5” backset and latch bolt must be used for the cylindrical lock to avoid interference.
1. Position Template
1. Fold the template and place in position on the high edge
of the door bevel as shown.
2. Mark the drill points.
2. Bore two holes and install latch
1. Bore a 2 ⁄" diameter hole from both sides of the door, to
the center of the door.
2. Drill a 1" diameter hole from the edge of the door that
intersects the 2 ⁄" hole.
3. Mortise the door edge for the latch face
4. Install the latch and check the door swing. Latch tabs
should project into the 2 ⁄" diameter hole.
3. Install boring ficture and drill two ⁄" diameter holes
1. Install the boring jig (KD303) onto the door and engage
with latch tabs. Make sure the front edge of the jig is
parallel with the door edge as shown.
2. Drill two ⁄" diameter holes halfway into the door.
3. Turn the boring jig over and repeat steps one and two
from the opposite side of the door.
NOTE: Optional Boring Ficture .
4. Adjust lockset to door thickness
•Pull the rose locking pin and rotate the outside rose
liner in or out until the proper door thickness groove on
the through bolt stud lines up with the hub face as
shown.
NOTE 1: Make sure the locking pin locks into the rose liner.
NOTE 2: Locksets will fit doors 1 ¾" to 2 ¼" thick. (A spacer
is available for 1 ⁄" doors.) See the enlarged view for the
correct rose adjustment for these thicknesses.
5. Engage retractor in latch
• With the latch in place, install the chassis from the
outside. Make sure the latch tabs engage the chassis
frame and the latch tailpiece engages the retractor as
shown.
6. Install mounting plate and through bolts.
Mounting Plate
Chassis Hub
Through Bolt
Door edge
⁄" diameter
Latch tabs
Boring jig
Chassis frame
Latch tabs
Latch tailpiece
Retractor
Chassis
One-half door thickness
Hub face
Retractor
Pull pin to rotate rose
Hub face
Door thickness grooves
2 ⁄"
1 ⁄"
2"

Document Number 548.0418 Rev. AX — 02/2019 11
1. Align the holes in the mounting plate with the holes
prepared in the door.
2. Install through-bolts through the mounting plate and
door in the top and bottom holes as shown.
3. Tighten the mounting plate onto the door with the
through-bolts.
4. Optional: With the mounting plate secured on the door,
center punch and drill a pilot hole 1 ⁄” deep, center
marked in the four remaining holes on the face of the
mounting plate, for a #10 sheet metal/wood screw
(115031).
7. Install sliding plate assembly
NOTE: If the system being installed is to have Request
to Exit functionality refer to Appendix A for installation
instructions at this time.
1. Align the holes in the sliding plate assembly (514053) with
the PEM Nut standoffs on the mounting plate (514052).
2. Tighten the sliding plate assembly onto the standoffs.
Mounting Plate Asm
Sliding Plate Asm
#6-32 Screw
NOTE: The hub face of the cylindrical lock should be be-
tween the two plates on the Sliding Plate Assembly as
pictured below. If the hub face is closer to the door than
the Guide Plate (515076) remove the cylindrical lock and
unthread the outside rose liner as described in Step 4.
If the hub face extends past the Sliding Plate (515077)
remove the cylindrical lock and thread on the outside rose
liner as also described in Step 4.
Door face
(inside)
Sliding Plate
(515077)
Guide Plate
(515076)
Hub Face
8. Assemble and install core
1
2
7-pin core
Throw
member
HJ throw
member
H throw
member
Spacer
Control key in core
For 6-pin core users only: Slide the spacer – supplied with
your 6-pin cores – over the 7-pin throw member.
For ‘H’ or ‘HJ’ functions only: Install the proper throw
member as shown above.
NOTE: If you have ordered 6-pin cores, you will get one
spacer per core with your order. Spacers are not supplied
with locks.
9. Install strike plate
1. In alignment with the center of the latchbolt, mortise the
door jamb to fit the strike box and strike plate.
CAUTION: The deadlocking plunger of the latchbolt must
not enter the strike plate opening. The plunger deadlocks
the latchbolt and prevents forcing the latch when the door
is closed. A gap of more than 1/8” may reduce security
and/or cause improper operation of the latchbolt.
2. Insert the strike box and secure the strike with the screws
provided as shown.
Door jamb
Strike box
Strike plate
1. Insert the throw member (or throw member and spacer)
into the back of the core as shown.
2. Put the control key into the core and turn the key 15
degrees clockwise.
3. Put the core and throw member into the lever with the
control key as shown.
4. Turn the key 15 degrees counterclockwise and remove the
key.
CAUTION: Since the control key is a high-security key,
make sure to keep it protected.
NOTE: For the electrified 9K trim and RQE refer to Appendices A and B for wiring instructions.

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Kaba Mas Installation Guide / DKX-10 Type II
4Install DKX Series Lock Strike
NOTE: The DKX-10 Type II can be used with multiple types of doors. Reference Figure 3 as a guide to which strike is
needed.
1. Using the horizontal centerline that was scribed following the steps previously mentioned in this instruction guide mount
the appropriate strike for the door type as shown in the figure above.
2. Mount the provided drill template (115057) flush to the strike mounting surface and collinear with the previously scribed
horizontal center line and transfer the center marks onto the door.
3. Drill all holes according to the diameters listed on the template.
5High Security Pedestrian Door Lock Installation
(DKX-10)
NOTE: Prior to continuing Deburr and clean all holes and debree.
WARNING: The electronics in the X-10 are susceptible to damage from Electro-Static Discharge (ESD). Ensure proper
grounding.
1. Place the 3.5" x 5 x 1/8" backing plate against the back of the modified CDX-10.
2. Feed the cables and outer tube through the 3/8" hole in the door while positioning the DKX-10, backing plate, and Cover
Bracket (515034), oriented correctly as shown in above illustration, against the door. Insert and slightly tighten two of the
#10-32 machine screws (115052) (top and bottom, diagonal) to attach the DKX-10, backing plate and Cover Bracket
(515034) to the door.
Figure 4A

Document Number 548.0418 Rev. AX — 02/2019 13
Figure 3 - Tube-Cable Assembly Relationships
HELPFUL HINT: If available, another inner tube inserted from the dial ring side, with the cables carefully fed through it,
can be very helpful as a guide in feeding the cables through the door.
3. Upon locating the Lock Assembly correctly, install the two remaining machine Screws (115052). With all four machine
screws in place, and the Lock assembly located correctly, tighten all four screws to keep the assembly in place.
4. When sure the position of the lock is complete, install the two remaining mounting screws (Sheet Metal/Wood_115031)
nearest the strike opening (top and bottom) to attach the DKX-10 assembly to the Door Panel.
6Cutting the Tubes
WARNING: The end of the large tube that is to be discarded must be from the plain (un-flared) end of the tube. The end
of the small tube that is to be discarded must also be from the plain (un-notched) end of the tube.
1. Make sure that the outer tube is properly placed over the lock case tube retainer.
2. While holding the outer tube firmly in its seated position, use a 6" scale or ruler to measure ⁄" from the container wall
and mark the outer tube at this length.
3. Remove the outer tube for cutting.
4. Assemble the saw blade and wooden saw handle provided. To assemble the saw, grip the saw frame in a vise, just below
the neck. Drive the handle fully onto the neck. This will reduce the tendency of the handle to turn on the saw frame when
sawing.
NOTE: This saw is intended only for cutting the tubes. A standard hacksaw should be used to cut the spindle.
5. Insert the tube to be cut into the rubber vise clamp (provided), with the mark just beyond the clamp. Then firmly clamp
the rubber vise clamp in a vise. Use the saw to cut the tube where marked. Be careful to keep the cut as straight as
possible. Remember the saw only cuts when pushing. Trying to cut while pulling may pull the handle off of the saw
blade.
6. The inside and outside of the tubes must be deburred after cutting. Use the stone which is provided for this purpose.
Make sure there are no sharp edges on either tube inside and outside so as not to damage the cables.
7. Install the inner tube on the lock case. Feed the cables through the outer tube and install the outer tube on the lock case.
Measure and mark the inner tube to be 1/16" to 1/8" longer than the outer tube. Remove the inner tube and cut by the
same method as described in Step 5.
WARNING: The end of the outer tube that is to be discarded must be from the plain (un-flared) end of the tube. The end
of the inner tube that is to be discarded must also be from the plain (un-notched) end of the tube.

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Kaba Mas Installation Guide / DKX-10 Type II
7Installation of the Lock
1. Place the inner tube into the lock case tube retainer. Ensure that the cutout in the tube aligns with the cables and allows
the tube to seat completely in the tube retainer.
2. Refer to Figure 5. Feed the cables through the outer, larger, tube starting from the flared end of the tube. Seat the tube
into position on the tube retainer on the back of the lock case assembly. Be careful to keep the cables pulled taut while
seating the tube to avoid pinching damage to them.
ALTERNATE METHOD: Depending on the width of the door, it may be easier to insert the non-flared end of the outer
tube through the spindle hole from the inside of the door and feed the cables through the tube, and then seat the flared
end of the tube on the tube retainer.
Figure 4 - Inner and Outer Tubes
Figure 5 - Seat Inner Tube in Retainer
HELPFUL HINT: If available, another inner tube inserted from the dial ring side, with the cables carefully fed through it,
can be very helpful as a guide in feeding the cables through the door.

Document Number 548.0418 Rev. AX — 02/2019 15
Figure 5 - Tube-Cable Assembly Relationships
8Installation of the Dial Ring
1. Remove the two screws from the dial ring assembly cover and remove the cover.
NOTE: Make sure the tubes are projecting through the door. If not, the tubes are
not seated properly in the lock or they were not cut to the proper length. Correct
the problem before proceeding.
2. If necessary, rotate the tube retainer in the dial ring so that the cables come
through the notch in the tube retainer.
3. Feed the cables through the tube retainer on the dial ring assembly and place the
dial ring assembly over the end of the tubes. Make sure the tubes are seated in the
tube retainer on the dial ring assembly.
4. Attach the dial ring to the door with the dial ring mounting screws and tighten to
the specified torque.

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Kaba Mas Installation Guide / DKX-10 Type II
9Installation of the Cables
1. Open the ZIF (Zero Insertion Force) seal cover and move the ZIF connector locking
actuators outward to their open position.
2. Plug the cables into the ZIF connectors with the bright metal tabs on the cables
facing toward the circuit board to which the ZIF connectors are mounted. Push the
cables into the connectors as far as they will go.
ZIF Seal Cover (shown closed)Closed & Open ZIF Connectors
Seal Cover
ZIF Connectors
Closed Open
3. Close the ZIF locking actuators to lock the cables in place.
4. Close the ZIF seal cover. When closing, be sure the tenons in the seal cover align
with the holes in the coordinating piece of the seal cover.
LCD and ZIF connectors
10 Installation of Generator Cable and Cable Guides
1. Place the generator cable into the dial ring housing recess containing a post used for positioning the cable. The hole in the
cable must be positioned over the post on the dial ring, and the five gold tabs must be
exposed.
2. The Zebra connector and Zebra connector housing are assembled at the factory but
may come apart during shipment. If so, insert the Zebra connector back into the Zebra
connector housing before proceeding.
CAUTION: The Zebra connector is an electrical connector. Keep it clean!
3. Place the generator Zebra connector and connector housing assembly over the
generator cable, and press it into the recess. The hole in the Zebra connector housing
must be positioned over the post in the dial ring. Be sure that the black Zebra
connector housing is positioned.
Assemble Saw
Cut Tube Using Vise
Deburr Tubes
Zebra Assembly

Document Number 548.0418 Rev. AX — 02/2019 17
4. Install at least one of the stick-on cable guides in an appropriate position to restrain the cables.
5. Route the cables through the cable guide that was just installed.
6. Depending on the thickness of the door, additional cable guides may be necessary to ensure the cables are sufficiently
restrained. Install additional guides as needed, and route the LCD and generator cables through them to ensure that the
cables do not get routed through the “KEEP CLEAR” area, over the Zebra connector, or near where the geared end of the
dial hub will project through the dial ring cover.
Cable Guide Locators Dial Ring Cover
11 Installation of the Dial Ring Cover
1. Align the dial ring cover with the dial ring so that the generator will seat into the five o’clock position and the four aligning
lugs align with the corresponding slots in the dial ring.
2. Carefully slide the dial ring cover into the dial ring.
3. Hold the dial ring cover in place and tighten the two dial ring cover mounting screws to the specified torque.
12 Cutting and Installing the Spindle
1. Ensure that the lock bolt is extended and remove the cam from the lock case.
2. Slide the dial hub onto the spindle, turning the hub slightly to align the generator drive gear teeth. Hold the drive cam
assembly in place while installing the dial hub.
3. Snug down one setscrew to hold the dial hub in place.
4. Mark the spindle flush to the dial hub.
5. Loosen the setscrew and remove the hub.
ALTERNATE METHOD: The hub may be left on instead of removed, and used as a vise to hold the spindle while cutting.
8. Carefully cut the spindle so that it will be flush to the dial hub after installation.
CAUTION: The spindle should not extend past the dial hub once installed but may be recessed up to 1/32" below the sur-
face of the hub. If it extends past the dial hub, it must be filed to flush.
9. Remove all burrs from the end of the spindle.

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Kaba Mas Installation Guide / DKX-10 Type II
13 Installation of the Dial Hub and Dial
1. Apply lubricant to the hub bearing surface.
2. While holding the drive cam and spindle in their proper positions in the lock case assembly inside the door, push the dial
hub assembly onto the spindle.
3. Make a bend in the dial hub locating gauge at its midpoint. This will keep it from acting as a spring as the hub is
positioned for locking to the spindle.
4. Place the Dial Hub Locating Gauge over the spindle and between the dial hub assembly and the bushing in the dial ring
cover. This sets up an initial 0.010" end play.
5. Push the dial hub and the spindle assembly toward each other. While maintaining a constant pressure on them,
SECURELY tighten the setscrews in the dial hub assembly to 17-20 inch-pounds of torque (a minimum of 1" deflection of
the handle of the hex key). Tighten the inner setscrew first.
CAUTION: Tighten in a downward motion in case the hex key should break.
6. Remove the dial hub locating gauge.
7. Apply lubricant to the retaining ring on the dial hub assembly and position the retaining ring so that an equal amount of
it is consistently exposed around the hub. Also apply grease from the lubricant tube to the entire ramp area just inside the
back of the dial and also to the inner surface of the 5-sided formed clutch spring within the dial.
NOTE: Ensure that the retaining ring gap is aligned with the setscrews and that an equal amount of the retaining ring.
8. Ensure that the 5-sided flat spring is fully recessed in the dial with the spring gap aligned with the internal key of the dial.
9. Carefully align the dial assembly so that the 5-sided formed spring matches the flats of the dial hub assembly. Holding
the dial square to the spindle, apply pressure to the dial until the retaining ring seats in the dial.
NOTE: The dial should not be able to be pulled away from the dial hub assembly. The dial clutch should provide a slip
torque of 7 to 25 inch-pounds.
2. Verify the operation of the lock as described on the following page under Installation Completion Checklist.
3. Check the operation of the lock by verifying the following:
•Ensure that the dial turns freely without scraping or binding.
• Ensure that all screws have been securely tightened.
• Dial the combination (it has been factory set to 50-LEFT, 25-RIGHT, 50-LEFT). The
lock should dial freely without scraping or rubbing and should open when the correct
combination has been dialed.
Figure 6
Mark Spindle Flush to Hub
Tighten Setscrews
Spindle Flush or Recessed Apply Lubricant to Hub Place Gauge Between Dial Hub
& Bushing
Apply Lubricant to Ret. Ring
5-Sided Flat Spring in Dial Apply Pressure to Dial
Align Retaining Ring
Setscrews
Retaining Ring Gap
Spindle flush to hub or
recessed up to 1/32”

Document Number 548.0418 Rev. AX — 02/2019 19
Interface Hardware (DKX-10 and DKX-19)
Cable Assemblies
These steps describe how to attach the rod end connector (515086) and stainless steel mechanical cable assembly
(116036) to the lock and Plate Assembly. It also describes how to connect the cable assembly, and adjust the cable length
to achieve proper timing of the high security lock bolt retraction relative to the Cylindrical lock latch.
14 Install Knob Lever Assembly
1. With the DKX Lock Assembly and the Cover Bracket (515034) successfully installed, the Knob Lever Assembly must be
attached.
2. Align the “Double D” Hole in the Knob Lever (515027) with the “Double D” protrusion on the Knob Assembly (116035), and
push the Lever Knob (515027, RH and RHR only) onto the Knob Assembly (116035).
3. Align the Screw Hole in the Manual Knob (515043) with the hole in the Knob Lever (515027, RH and RHR only), and hold
into slotted position.
4. Place the provided Screw (515044) through the Hole in the Manual Knob (515043) and screw the full Assembly into
position. Tighten to a minimum of 15 in.-lbs.
NOTE: For LH and LHR doors a geared cam assembly (514049 & 515104) is used (Figure 8) in place of the RH cam (515027).
Figure 6
RH and RHR shown.
Reference - (515045_Nameplate),
Manual O/R Knob, DKX Series, -
Not Shown
See Instruction Step #21 (Last
Page) for Nameplate Installation
(515044)_Screw), FH Phillips_#6-32 x .50,
#18-8 Stainless Steel
(515043)_Knob, Over Ride,
DKX Series
(515027)_Lever,OverRide
CDX Cover Asm., DKX Series
(515104)_Knob Cam, Gear,
LH and LHR only
(116035)_Knob Asm., Panic Bar

20 Document Number 548.0418 Rev. AX — 02/2019
Kaba Mas Installation Guide / DKX-10 Type II
15 Install Lock Cable Assembly
1. Ensure correct assembly of the Rod End Connector (515086), Connecting Screw (515039), Jamb Nut (115123) and Cable
Assembly (116036).
NOTE: Do not tighten the Jamb Nut Down on the Connector Rod until the optimum timing is achieved in opening the
DKX-10 or DKX-19 high security lock
2. Attach this subassembly to the Cam (515027 or 515035) with the Retaining Clip (515041).
3. Refer to Figure 7 or Figure 8 depending on the handing of the installation. Use lubricant (9810004) to adequately grease
all moving parts on both RH and LH cable/cam and levers. A generous application of grease is recommended.
4. For LH and LHR doors, the gear cam plate assembly is used to rotate the knob. When aligning the gears, the timing
mark on the Lever Arm Gear (515105) should be between the two timing marks, represented by two indents, on the side
of the Knob Cam Gear (515104), when the deadbolt is in the extended position as shown in Figure 8. Ensure that the
meshing gear teeth have been properly greased.
Figure 7 - Right Hand and Right Hand Reverse
(515034) Bracket, Lock Cover,
Universal
(515041) Retainer Clip, Rod End,
Cable Connector
(515092) Standoff, #10-24 x 1.25 Lg. (115123) Nut, #10-24
Hex, Brass
(515045) Nameplate,
Manual O/R Knob
(515086) Rod, Connecting,
Bent
(116036) Cable Assembly,
CDX Series Locks
(515041) Retainer Clip, Rod
End, Cable Connector
(515092) Standoff, #10-24 x 1.25 Lg.
(115123) Nut, #10-24, Hex, Brass.
(514030) Cam Plate
Assembly, Cover Bracket
(515035) Cam Lever,
Cam Plate Assembly
(515045) Nameplate,
Manual O/R Knob
(116036) Cable Assembly,
CDX Series Locks
Figure 8 - Left Hand and Left Hand Reverse
(515086) Rod, Connecting, Bent
(515034) Bracket, Lock Cover,
Universal
(515105) Lever Arm, Gear
(515104) Knob Cam, Gear