Kaba Mas High Security Pedestrian Exit Device with Electric Locking... User manual

INSTALLATION GUIDE
High Security Pedestrian Exit Device
with Electric Locking Trim

WARNING: Kaba Mas locks are well protected from Electrostatic Discharge (ESD) damage once
they are installed, but can be damaged during the installation process if proper
precautions are not observed. Follow these precautions to avoid ESD damage when
installing the lock:
• Do not touch the end of the flex cable if the ESD protective cover has been
removed.
• Remove the X-09 lock cover assembly before touching the end of the flex cable.
• For the best protection, use an ESD wrist band grounded to the lock during
installation.
• The lock is protected to greater than 25,000 V when correctly installed.
TRADEMARKS
The following items are trademarks or registered trademarks of the Kaba Mas in the United States and/or
other countries.
• PowerStar
•X-09

Table of Contents
INTRODUCTION ........................................................................................................... 1
Installation Overview ............................................................................................................... 1
Basic Tools and Materials Needed .......................................................................................... 1
Door Handing .......................................................................................................................... 2
Templates ................................................................................................................................ 2
Rim Exit Device ....................................................................................................................... 2
CDX-09 Lock Assembly .......................................................................................................... 2
Dial Ring Mounting Template .................................................................................................. 2
PARTS CHECK .......................................................................................................... 3
Packaging................................................................................................................................ 3
Rim Exit Device Box ............................................................................................................... 4
CDX-09 Box ............................................................................................................................ 6
Lock Parts for Installation ....................................................................................................... 6
Installation Kit Contents .......................................................................................................... 6
ELECTRIC LOCKING TRIM SPECIFICATIONS ...................................................................... 7
RDS - Power Supply Control Module ...................................................................................... 7
DOOR PREPARATION................................................................................................... 8
Mark Rim Exit Device and Strike Locations ............................................................................ 8
Rim Exit Device Template .......................................................................................................9
Install CDX-09 Lock Strike ......................................................................................................9
CDX-09 Lock Assembly Template ........................................................................................ 10
Drill Holes for Rim Exit Device and Outside Lever Trim ........................................................ 10
Drill Holes for CDX-09 Lock Assembly ................................................................................. 10
CDX-09 Dial Ring Mounting Template ................................................................................... 10
RIM EXIT DEVICE / OUTSIDE LEVER TRIM ..................................................................... 11
Hardware Preparation ........................................................................................................... 11
Cut Lever Spindle and Rim Cylinder Tailpiece to Length ..................................................... 11
Determine Rim Exit Device Length, Cut to Length and Drill End Cap Mounting Hole ........ 11
Installation ............................................................................................................................. 13
Mount Rim Exit Device and Outside Lever Trim ................................................................... 13
Mount Strike .......................................................................................................................... 14
ELECTRIC LOCKING TRIM & RDS INSTALLATION ........................................................... 15
Installation Procedure ............................................................................................................ 15
System Schematic ................................................................................................................15
RDS-2 Specifications ............................................................................................................16
Operational Test for FSE (Fail Secure) Devices.................................................................... 16

HIGH SECURITY PEDESTRIAN DOOR LOCK INSTALLATION ................................................ 17
Preliminary Lock Installation..................................................................................................17
Cutting the Tubes ................................................................................................................... 18
Installation of the Lock ........................................................................................................... 19
Installation of the Dial Ring .................................................................................................... 20
Installation of the Cables ....................................................................................................... 20
Installation of Generator Cable and Cable Guides ................................................................ 21
Installation of the Dial Ring Cover ......................................................................................... 21
Cutting and Installing the Spindle .......................................................................................... 21
Installation of the Dial Hub and Dial ....................................................................................... 22
Attach Back Cover Assembly for Testing.............................................................................. 24
Final Installation of the Back Cover Assembly ...................................................................... 25
INTERFACE HARDWARE, COVERS ................................................................................ 25
Cable Assemblies ................................................................................................................. 25
Install Lock Cable Assembly ................................................................................................. 25
Install Bellcrank Cable Assembly .......................................................................................... 26
Connect Cable Assemblies ................................................................................................... 27
Adjust Cable Length .............................................................................................................. 28
Covers .................................................................................................................................. 29
Install Chassis Cover ............................................................................................................ 29
Install Lock Cover.................................................................................................................. 29

1
INTRODUCTION
Installation Overview
The High Security Pedestrian Exit Device - Electric Trim Version consists of:
1. A Rim Exit Device with Electric Locking Trim and Outside Lever Trim with Rim Cylinder
2. A High Security Pedestrian Door Lock (CDX-09)
3. Interface Hardware, Covers and Cover Brackets
4. A Relatching Delay System (RDS) with power supply and control module
The Installation Guide will describe the steps required to install each of these components of the High
Security Pedestrian Exit Device.
Basic Tools and Materials Needed
Before beginning installation, be certain that you have the following tools readily available:
• Measuring tape
• Level
• Combination square
• Tape
• Hammer
• Center punch
• Electric hand drill
• 1/4” drill bit
• 9/32” drill bit
• 5/16” drill bit
• 3/8” drill bit
• 1/2” drill bit
• No. 25 drill bit
• 2” hole saw with 1/4” pilot
• 1 1/4” hole saw with 1/4” pilot
• Long nose pliers
• Pliers
• 3/4” end wrench
• 1/4” end wrench
• Hacksaw
• File
• 1/4” or smaller slotted head screwdriver
• #1 Phillips head screwdriver
• #3 Phillips head screwdriver
• #1 Phillips head stubby screwdriver
• Safety glasses
Other tools that may be required:
• #10-24 Screw cutter
• External snap ring pliers
For a metal door installation, the following tools are needed:
• Tap handle
• #10-24 tap
• #10-32 tap

2
Figure 1 - Door Handing
Door Handing
Determine whether the door is left hand reverse (LHR) or right hand reverse (RHR) by referring to Figure 1.
Note: Installer must insure that the door meets all building, fire and security code requirements prior to
installing the High Security Pedestrian Exit Device.
Ensure that the Exit Device you are installing is compatible with the handing (LHR or RHR) of the door.
Templates
Rim Exit Device
A template is provided for the appropriate door installation (LHR or RHR) to assist in (1) laying out hole
locations for mounting the Rim Exit Device, (2) locating the lock horizontal centerline, and (3) locating the
lock strike top and bottom mounting hole centerlines. Ensure that the template is the correct one for the
handing of the door.
CDX-09 Lock Assembly
A separate template is included to assist in laying out the hole locations for the CDX-09 lock assembly. This
template is positioned on the inside of the door as described in the “CDX-09 Lock Assembly Template”
section.
Dial Ring Mounting Template
An additional template is provided as an aid for locating, drilling, and tapping the dial ring mounting screw
holes relative to the spindle hole. This template is positioned on the outside of the door as described in the
“CDX-09 Dial Ring Mounting Template” section.

3
PARTS CHECK
Packaging
The High Security Pedestrian Exit Device - Electric Trim Version is packaged in three boxes:
1. The Rim Exit Device Box contains:
• Rim Exit Device with associated parts and mounting hardware
•Outside Lever Trim with Rim Cylinder Lock and mounting hardware
•Interface Hardware, Covers and Cover Brackets with mounting hardware
2. The CDX-09 Box contains:
•High Security Pedestrian Door Lock (CDX-09)
3. The RDS Box contains:
•RDS-2 Power Supply Control Module
See the following sections for detailed part contents of the Rim Exit Device and CDX-09 boxes. The RDS-2
is the only item contained in the third box

4
RIM CYLINDER
MOUNTING BRACKET
F-490 STRIKE
(1 QTY.)
Rim Exit Device Box

5
OR
OR
Rim Exit Device Box (continued)

6
CDX-09 Box
Lock Parts for Installation
1. CDX-09 Dead bolt lock assembly
2. CDX-09 base hardplate
3. Dial hub assembly
4. Strike kit (type 2)
5. Spindle
3. Dial assembly
7. Dial ring assembly
Installation Kit Contents
1. Blade, saw (52 teeth/inch)
2. Handle, saw
3. Tube, outer
4. Tube, inner
5. CDX-09 to door mounting screws, pan
head #10 x 1.25, Type AB (6)
5. Dial ring attaching locknuts, #8-32 (2).
(Packaged with and used with exterior
mounting plate)
6. Rubber vise clamp
7. Lubricant.
8. Gage, dial hub locating
9. Zebra Connector and Retainer
10. Cable Tie Clips (3)
11. Dial ring to door mounting screws, pan head #8 -32 X 1.0 Type AB (2).
12. Cover Lock Pin Clip
13. Cover Lock Spring
14. Cover Lock Pin
15. Stone, deburring
16. Hexkey (5/64")