Kaba ILCO RAC 660G User manual

INSTALLATION GUIDE
Remote Access Controller - 660G
PK3512

PK3512_09_07 • REMOTE ACCESS CONTROLLER - 660G
2
Table of Contents
©2007 Kaba Lodging Systems. All trademarks and registered trademarks are the property of their respective owners.
1.0 Introduction and Disclaimers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.0 Product Description ...........................................................4
2.1 Features .....................................................................4
2.2Components .................................................................4
2.2.1 Keypad readers .........................................................4
2.2.2Controllerbox..........................................................4
2.2.3 Locking devices.........................................................5
2.2.4 Other optional components................................................5
3.0 Checklist and Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Parts and Tools List ............................................................5
3.2 Exploded View ................................................................6
4.0 System Installation Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1 Pre-Installation Procedures ......................................................7
Step 1: Identify secure location for the controller box ................................7
Step 2: Identify location(s) for the keypad reader and required peripherals . . . . . . . . . . . . . . . 7
Step 3: Set the desired access delay.............................................7
Step 4: Install strain relief ......................................................7
4.2InstallationProcedures .........................................................8
Step 5: Mounting the controller box..............................................8
Step 6: Connect wiring........................................................9
Step 7: Mounting & wiring keypad reader .........................................9
Step 8: Install strain relief bushing ..............................................10
Step9:Completingtheinstallation .............................................10
5.0 Settings and Operation .......................................................11
5.1 Programing with the M-Unit.....................................................11
5.2 Testing .....................................................................11
5.3 Resettofactorydefault .......................................................11
5.4 Power Failure ................................................................11
5.5LoadingRecomendations......................................................11
5.6SystemDeactivation ..........................................................11
6.0 Annex......................................................................12
A-WiringDiagram...............................................................12
A-WiringTables ................................................................13
B- Drilling Template ..............................................................14
C- Quick Troubleshooting Guide ....................................................16
1- Power ..................................................................16
2- Keypad Reading..........................................................16
3- External Inputs ...........................................................16
4- Locking Device...........................................................17
5-ProgrammingandAuditing .................................................17

PK3512_09_07 • REMOTE ACCESS CONTROLLER - 660G
3
1.0 Introduction and Disclaimers
Target Audience
Please read and follow all directions carefully. These instructions
are designed for use by lock installers or anyone who is familiar
with common safety practices and competent to perform the
steps described herein.
For a typical installation, no professional electrician is required
because the RAC 660G is a low voltage installation system.
Kaba Lodging Systems is not responsible for damage or
malfunction due to incorrect installation.
Safety Procedures
Installation is to be done following standard safety procedures
with adequate equipment prescribed herein and wearing
adequate protection for body safety. Power is to be off during
the installation process as well as for any maintenance
procedures.
Technical Assistance
For technical assistance call
1-800-906-4526
OR
Visit the Kaba Support Website:
http://connect.kabalodging.com
Warnings and Cautions
Please read and follow all directions
carefully.
!
Important: Carefully inspect windows, doorframe, door,
etc. to ensure that the recommended procedures will not
cause damage. Kaba Ilco’s standard warranty does not
cover damages caused by installation.
!
Important: The RAC 660G should always be installed in a
secured room or facility with controlled access to prevent
access to the system.
!
Caution: Wear safety glasses when making
the holes.
!
2.0 Product Description
2.1 Features
The RAC 660G is designed to operate electrical locking or
control devices where a stand-alone electronic lock is not
practical. The system can control any door or access point
from up to 100 feet (30 m) away. The 2X6 Keypad can be
mounted directly on doorframes, while the 3X4 Keypad is wall
mounted.
The RAC 660G is a simple access control solution for 1 Keypad
providing features as per the features list on page 3. See figure
1 for a typical configuration.
Power Adapter
Keypad
RAC 660G RAC 4XT
Up to 2
Keypad
Up to 8 Relay Outputs
Battery Back-up
Power Adapter
Figure 1

PK3512_09_07 • REMOTE ACCESS CONTROLLER - 660G
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Feature List 2.1:
Feature RAC 660G
Variable access delay Standard
Power failure 3-day auto-recovery; real time clock (RTC) Standard
Infrared (IR) programming & auditing Standard
Relay bypassing (passage function) Standard
Keypad reader Standard
Unlock delay programmable by Dip Switches Standard
Fire Alarm Input Standard
Remote Unlock input (No Audit) Optional
Request to Exit (REX) input Optional
Single relay output Standard
2.2 Components
Front Desk
Non-Secure Side
Secure Side
Remote Unlock
Fire Alarm
Ingress
Keypad
RAC 660G
PULL
FIRE
Request
to Exit
Power
Adaptor
Programming
(M-Unit)
Locking
Device
Figure 2
2.2.1 Keypad readers
Two types of keypads are available:
G
Figure 3 Figure 4
G
3 x 4 Wall mount 2 x 6 Narrow. Doorframe style
2.2.2 Controller box
(A) Enclosure with cover; metallic frame which contains
the controller board, Knockouts are available on 3 sides
of the box to give a wide range of possible installation
configurations.
(B) Controller board; main board that controls all the features
of the RAC 660G system.
(D) Cam-lock with key; included to provide controlled access
to the enclosure and secure locking for the system.
A
B
Figure 5
D
2.0 Product Description (Continued)

PK3512_09_07 • REMOTE ACCESS CONTROLLER - 660G
5
2.2.3 Locking devices
The RAC 660G provides one relay output that can be used to
control one of the following locking devices. Either an Electric
Strike (H) or an Electromagnetic Lock (I) or a Garage Door
Opener (J).
Figure 6
H
I
J
2.2.4 Other optional components
The RAC 660G is a flexible Access Control Solution and can be
combined with the following:
• ExitDevices
• MotionDetectors
• PanicBars
• RequesttoExit(REX)button
• RemoteUnlockButton
• KeyOverride.
NOTE: Refer to section 4 for further installation
information.
3.0 Checklist and Exploded Views
3.1 Parts and Tools List
For letter designation refer to figure 7 on following page.
Controller Box includes:
(A) RAC 660G enclosure complete with access panel
(B) RAC 660G controller board
(C) Power jack cable assembly (not shown)
(D) Cam lock
Note: All items above come factory installed.
Hardware Bag includes:
(N) 4x Philips wood screw #8 x 1-1/4"
(O) 4x Nylon anchor #6 – 10
(P) 4x Concrete anchor #7 – 9
(Q) 1x Strain relief connector with locking nut
(R) 1x Strain relief bushing
(S) 2x Diode-rectifier
(T) 5x #8 steel flat washer
(U) 3x Crimp terminal B connector
Power Adaptor includes:
(E) 1x International 12 VDC output adaptor with integrated
power cable and Interchangeable AC outlet prongs.
or
(F) 1x North American 12 VDC output adaptor with
integrated power cable.
Keypad includes:
(G) 1x keypad
Locking Device
(H) 1x Electric strike
(I) 1x Electromagnetic Lock
(J) Garage opener
Programming Device
PALM(purchasedseparetely)
Other Optional Components
(K) REX (Request to Exit) NO or NC
(L) Remote Unlock (Not shown) NO or NC
Mandatory tools required:
• Safetyglasses
• Electricdrill
• 9/64"(3.5mm)drillbit
• 7/32"(5.6mm)drillbit
• 1/4"(6.5mm)drillbit
• 3/8"(9.5mm)drillbit
• Philipsscrewdriver(#2)
• Slottedscrewdrivertipwidth3/32"
• Adjustablewrenches
• Crimptool(18-22AWG)
• Pliers
• Wirecutter/stripper
Optional tools:
• Hammerorrubbermallet
• Awlorcenterpunch
• Inkmarker
• Tape
• Tapemeasure
• Finesteelfile
• Cleaningsupplies(dropcloth,vacuum)
• Tiewraps

PK3512_09_07 • REMOTE ACCESS CONTROLLER - 660G
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3.0 Checklist and Exploded Views (Continued)
3.2 Exploded View
Controller Box
Hardware Bag
Power Adaptor
Peripherals / Optional Devices
5x
4x
2x
4x
4x
1x
3x
Figure 7
A
B
D
Keypad Ingress
G
2 x 6 or 3 x 4
H
I
K
J
F
EInternational
North American
1x
TO
S
U
Q
R
P
N

PK3512_09_07 • REMOTE ACCESS CONTROLLER - 660G
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4.0 System Installation Overview
NOTES:
• ForInstallationofthekeypadreadersrefertothemanufactures
installation instructions.
• TheRAC660Gprovidesingress(entry)accesstolocations
where stand alone locking devices cannot be used.
4.1 Pre-Installation Procedures
Before starting:
• Ensurethatallcablingisavailablefortherequiredwiring
of peripherals as indicated in the instructions supplied
with each product to be connected.
• Besuretohavealltoolslistedonthetoollistinsection3.1.
• Besuretohaveeverycomponentavailableasorderedfor
the RAC 660G system being installed, refer to the parts
list in section 3.1.
Step 1: Identify secure location for the
controller box
Important: Access to the control panel must be restricted
to authorized personnel only. (ex: service)
!
Important: If no AC power source is available near the
desired control box location, a certified electrician must
install an electrical outlet within 6 ft max of the
RAC 660G system.
!
• If possible, the control panel should be mounted at a
workable height with clearance to completely open the
access panel near an unswitched AC power source.
• Makesurethatthecontrollerboxcanbesecuredtothe
wall or ceiling using the screws and anchors provided in
the hardware bag.
• Thecontrollerboxcanbeeitherplacedhorizontallyinthe
ceiling or vertically on a concrete, wood, or plaster wall.
• Thetemperatureinthechosenlocationmustbebetween
32°F to 120°F (0°C to 49°C).
• Thecontrollerboxmustbeinalocationshelteredagainst
exterior elements, weather hazards and dripping
water.
• Do not use cord and wall outlets for mounting of the
controller box. The unit must be fixed with the hardware
supplied.
Step 2: Identify location(s) for the keypad
reader and required peripherals
Important: All peripherals used by any RAC 660G user
must be placed at standard height, prescribed by any
local building legislation or regulations.
!
For ingress function, the keypad readers must be placed within 100
feet (30m) from the controller box. The keypad should be installed
near the access door it controls at user’s height. The location should
be obvious and ergonomically efficient to any user.
Keypad:
The space to use the keypad reader must be large enough to
allow adequate clearance.
Remaining peripherals:
Determine the location required for any other RAC 660G system
peripherals (REX button, remote unlock, etc) and ensure that all
required cabling is available as needed.
Step 3: Set the desired access delay
The RAC 660G system factory default setting for the delay on
access devices is 3 seconds. To change the value configure
the controller board (B) dipswitch SW2 settings as per Annex
A, Table 3.
Step 4: Install strain relief
One strain relief (Q) is provided in the hardware bag to secure
the wires leading into the controller box and help prevent the
possibility of wire tampering.
Compression
Nut
Q
Figure 8
NOTE: The strain relief (Q) provided in the hardware bag has
an opening diameter that is variable to allow for a
variety of wires to be routed into the controller box. Do
not attempt to route an excessive amount of wires. If
extra strain relief(s) is required please contact Kaba.

PK3512_09_07 • REMOTE ACCESS CONTROLLER - 660G
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Determine the routing needed for the wiring of the RAC 660G
peripherals (keypads, locking mechanism, etc) and as required
select the knock-out(s) on the controller box to remove for
installation of the strain relief(s).
To remove the selected knock-out(S), from the inner side of
the controller box, use a hammer and screwdriver, and tap out
the small metal disk.
Noting the amount of wires to route into the desired location,
insert the strain relief and secure with the locking nut as shown
in figure 8. Route all wires of the peripherals, into the controller
box (A), leaving some extra length for subsequent steps.
Tighten the compression nut of the strain relief (Q) and pull on
the wires to ensure the desired strain relief effect is obtained.
CAUTION: Do not plug power adaptor into the AC outlet
before the end of installation.
!
4.2 Installation Procedures
Step 5: Mounting the controller box
1. With proper tools, install the control panel in the desired
location, using the screws, washers and required
anchors in the hardware bag.
Figure 9
AO
P
N
T
NOTE: For easier access it is recommended to remove the
access panel before installation. If needed, keep it
nearby to refer to the wiring label or refer to Annex A
at the end of this manual.
CAUTION: Wire routing must be according to any local
building codes or legislations.
!
2. Two types of power adaptors are available dependant of
the countries where controller box is to be installed.
• (E)Forinternationalapplications;
mainly Europe, UK or Australia using 220 VAC to
240VAC,50-60Hz
or
• (F)ForNorthAmericanapplicationsusing120VAC,
60Hz
CAUTION: The following steps are to be done after the
appropriate power adaptor is selected, cables routed
through the strain relief bushing (R) and secured, as per
to step 8.
!
Power adaptor (E) or (F)
1. Prior to installing the International power adaptor (E),
select the appropriate AC outlet prong from the set
depending on the standard AC power source inlet in the
country where the controller box is being installed.
2. Fix the selected prong outlet on the International power
adapter (E).
3. Out of the controller box, route the wires to the AC
power source and secure the wire (recommended with
tie wraps).
4. In the controller box, plug the power adaptor (E or F)
cable into the power jack cable assembly (C) mounted in
the inner wall of the controller box.
4.0 System Installation Overview (Continued)

PK3512_09_07 • REMOTE ACCESS CONTROLLER - 660G
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Step 6: Connect wiring
CAUTION: Do not exceed the maximum cable length
indicated by the manufacturer of products being
connected.
!
CAUTION: Refer to the wiring diagram in Annex A, or refer
to label located inside the enclosure's cover. Follow the
applicable steps depending on what peripherals need to
be installed.
!
IMPORTANT: All peripheral wires are to be routed through
the strain relief (Q) except the power adaptor (E or F); see
step 4 for more details.
!
IMPORTANT: For peripherals, choose the appropriate
wire gauge depending on the distance between the
peripheral being installed and the controller board (B)
Refer to manufactures wire gauge installation selections.
Respect all building codes and local legislation relative
to the wiring required.
!
1. If the controller box is to be interfaced to a fire alarm
panel, remove the jumper wire connected between pins
3 and 4 of J18 on the controller board (B) and complete
the fire panel installation as desired.
2. If a request exit (REX) button (K) is being used, mount
the button at the desired location and run a 2-conductor,
cable from the control panel to the REX button location.
Connect as per Annex A, Table 1.
NOTE: Refer to manufactures wire gauge installation
selections.
NOTE: A motion detector may also be used for request exit. If
this is required, use the same connection instructions
as indicated above.
3. If a remote unlock button (L) is being used, mount the
button at the desired location and run a 2-conductor
cable from the controller board (B) to the remote unlock
button location. Connect as per Annex A, Table 1.
NOTE: Refer to manufactures wire gauge installation
selections.
4.
Install a 2-conductor cable from the control panel to the
location of the electric strike (H) or electromagnetic lock (I).
Connect as per Annex A, Table 1.
NOTE: Refer to manufactures wire gauge installation
selections.
5. Installthe diodeacross the terminalsof theelectromagnetic
lock (I) or, using the crimp terminal B connectors (U)
provided in the hardware bag, install the diode across
the two wires of the electric strike (H). Do not reverse
the diode polarity, as indicated on the wiring diagram in
Annex A.
CAUTION: Diode must not be in contact with
electromagnetic lock (I) or electric strike (H), or a short
could be created. Diode ends might need to be cut
shorter.
!
NOTE: This step is not necessary if installing Rutherford
Controls 83xx series electromagnetic lock.
6. Following local building code requirements, mount
the electric strike (H) or electromagnetic lock (I) in the
desired location and connect as per manufacturers’
instructions. For connections into the controller box,
connect as per Annex A, table 1.
Step 7: Mounting and wiring keypad
readers
NOTE: All keypad readers must be installed on a flat surface.
One Ingress keypad reader can be installed with the RAC 4.
Figure 10
3 x 4 Wall mount or 2 x 6 Narrow

PK3512_09_07 • REMOTE ACCESS CONTROLLER - 660G
10
Mounting Keypad Reader
IMPORTANT: The installation bag supplied with the
kaypad reader includes screws for metal panel
installation or insert and wood screws for drywall
installation. Use the relevant screws according to
which surface the keypad reader will be installed on.
!
IMPORTANT: Refer to drilling template in Annex C
to select the drill size of the mounting holes for the
keypad reader.
!
1. To install the keypad reader (G) in the desired location, use
the template Annex C to mark the holes for the cable and
screws.
2. Wearing safety glasses, drill the holes in the wall according
to the diameters indicated in the drilling template dependent
on the type of surface the keypad reader is installed on.
3. Connect the cable from the keypad reader (G) to the
terminal blocks on the controller board (B) as per Annex A,
Table 1.
4. Caution with keypad side table 5 or 12 volts. A jumper
plug is installed on one of the pins. This is the default
setting for 12 volt operation. Incorrect voltage selectable
may cause damage refer to manufacturers specification
document provided with reader.
Step 8: Install strain relief bushing (for
power adaptor only)
One strain relief bushing (R) is provided in the hardware
bag to secure the power adaptor (E or F) cable leading into
the controller box to help prevent the possibility of wire
tampering.
or
R
Figure 12
E
F
NOTE: The strain relief bushing (R) provided in the hardware
bag has a movable attached plug. When the plug is
removed, It leaves an opening that allows a double wire
flat cable to be routed in.
Determine the routing needed for the wiring of the power
adaptor (E or F) from AC power source to the controller box.
Remove the keyhole knock-out, on the upper contour of the
controller box.
To remove the knock-out, from the inner side of the controller
box, use a hammer and screwdriver, and tap out the small
metal disk.
Remove the movable plug from strain relief bushing (R), route
the power adaptor (E or F) flat cable in. Leave a cable length
long enough in the controller box to plug the power adaptor (E
or F) cable into the power jack cable assembly (C) mounted in
the inner wall of the controller box. To obtain the desired strain
relief effect, firmly close the plug of the strain relief bushing (R)
onto the flat cable.
Route the cable of the power adaptor (E or F) in the knock-out
slot of the controller box. Insert the strain relief bushing (R) as
per figure 12. The access panel of the controller box can now
be closed
Step 9: Completing the installation
1. If the panel door was removed, reinstall the door on the
RAC 4 enclosure
2. Bend the two tabs of the panel door with pliers to a
maximum of 30 degrees as shown in Figure 13.
Figure 13
3. Plug the power adaptor into the AC power source.
4.0 System Installation Overview (Continued)

PK3512_09_07 • REMOTE ACCESS CONTROLLER - 660G
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5.1 Testing
1.
If not already done, connect the AC power adaptor, and / or
turn on the AC current.
2. Verify that the Power Status LED on the panel is On.
3. Verify that the D43 LED on the controller board (C) blink
continuously.
4.
Activate the Bypass switch, SW3 on the controller board (C).
5. Verify that the locking device is activated.
NOTE: If the locking device is not activated, verify that the Fire
Alarm input is properly connected, or a jumper wire is
connected.
6. De-activate the bypass switch, SW3 on the controller
board (C).
7. To test the kaypad reader enter a valid code.
Verify that
the door unlocks. The unlock time will correspond to the delay
set by the DIP switches as per Annex A, Table 4.
8. If a REX button is connected, press it and verify that the
door unlocks.
9. If a Remote Unlock button is connected, press it and
verify that the door unlocks.
10. If the 660G is connected to a fire panel and the
electromagnetic lock powered by the 12 VDC output of
the 660G, verify that the electromagnetic lock or a fail-
safe electric strike is deactivated when the fire alarm is
active (open input).
11. The 660G is now ready to be Programmed.
5.2 Programming using an M-Unit
The controller can be programmed directly on the PCB via a
PALM.
Steps to program the RAC with PALM:
1. For step by step programming instructions, refer to
www.kaba-ecode.com on line help getting started and
maintenance unit.
2. Set the dip switch SW2 bank (OFF,OFF,OFF,OFF) refer to
Access Delay Table SW2, Table 3, Annex A.
3. Toggle any one of the Four SW2 switches to ON. LED
D45 should blink to indicate that the 660G is ready to
communicate, LED D41 should be on.
4. On the PALM open the Oracode application software,
select Door List, choose your door.
5. Hold the PALM in close proximity to D12 located near
SW2andtap“Program”onthePALM.When complete
LED D41 should be on.
5.3 Reset to Factory Default
In the event the Door or Site ID of the premise is changed or a
problem is suspected with the current configuration, the 660G
will reset to default.
1. Note down the current DIP switch bank SW2 settings on
the controller board (C) as this is the current delay setting
for the peripherals used.
2. Set the switches on DIP switch bank SW2 on the
controller board (C) to CFG #16 (OFF, OFF, OFF, OFF) as
per Annex A, Table 4.
3. VerifythattheinitializationLED(D41)isOFF.
4. 660G is ready to be programmed. Refer to steps How to
program the RAC 5.2.
5. Set the DIP switch positions back to the chosen access
delay settings as noted above, or reset based on values
shown in Annex A, Table 3.
5.4 Power Failure
In the event of an electrical failure, the system will recover
automatically and should require no additional programming if
the electrical power is restored within 3 days.
When electrical power is restored after a power failure, verify
that a valid code is accepted normally with a single flash of
the green LED on the keypad. If the green LED blinks twice, or
if the code is refused, the 660G needs to be re-programmed
(See section 5.2).
5.5 Loading Recommendations
CAUTION: Do not exceed the load limitations
of the control panel.
!
The maximum recommended load for all output relays in the
keypad reader control panel is 1 Amp at 30 VDC. The current
supplied by the controller board (B) for the locking device used
is 0.75 Amps from connector J18, pin 1. Refer to Annex A,
Table 1.
5.6 System Deactivation
In order to deactivate the keypad reader control panel, disconnect
the AC power either by removing the power adaptor from the wall
outlet, or by shutting off the main breaker switch for the AC line
to the wall outlet the control panel is connected to.
5.0 Setting and Operation

PK3512_09_07 • REMOTE ACCESS CONTROLLER - 660G
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6.0 Annex A Wiring Diagram and Tables
J18-1 12V LCK -
J18-2 GND -
J18-3 FIRE ALM BLACK
J18-4 GND BLACK
J19-1 COM -
J19-2 NC -
J19-3 NO -
J16-1 12V RED
J16-2 GND BLACK
J7-3 NO -
J7-4 GND -
J1-1 5V NO WIRE
J1-2 GND BLACK
J1-3 12V RED
J2-1 1 (Data 0) GREEN
J2-2 2 (Data 1) WHITE
J2-3 3 NO WIRE
J3-1 1 (Green LED +) BROWN
J3-2 2 NO WIRE
J3-3 3 (Red LED +) YELLOW
J3-4 4 NO WIRE
J8-1 REM UNL -
J8-2 GND -
J8-3 REX -
J8-4 GND -
Access Delay Table - SW2
on Controller Board (B)
CFG# 1 2 3 4 SEC
1 ON ON ON ON 8
2 OFF ON ON ON 1
3 ON OFF ON ON 3
4 OFF OFF ON ON 5
5 ON ON OFF ON 10
6 OFF ON OFF ON 15
7 ON OFF OFF ON 20
8 OFF OFF OFF ON 25
9 ON ON ON OFF 30
10 OFF ON ON OFF 35
11 ON OFF ON OFF 40
12 OFF OFF ON OFF 50
13 ON ON OFF OFF 60
14 OFF ON OFF OFF 90
15 ON OFF OFF OFF 120
16 OFF OFF OFF OFF RE-INIT
PCB Status LEDs
LED Description
D44 Relay 0
D43 Access
D42 Programming
D41 Initialization
D45 Functionality 1
D46 Functionality 2
Remote Access Controller - 660G
Controller
Board
IMPORTANT: Read manual before
installation or maintenance
of the unit.
G1
B
I
E
F
124-511689-101
RD
BLK Electric
Strike
506381
Electromagnetic
Lock
504631
NC
C
N.O. Normally Open
REX (Pushbar)
or Button
Fire Alarm
Panel
(Contact OPENS on fire alarm)
Not supplied by Kaba
(See *NOTE)
K
Bypass
Active
Reset
SW1
SW2
D12
D44
D43
D42
D41
D45
D46
SW3
ON
Keypad Ingress
038-512119-2 Rev1
Power Adaptor
For Europe / UK /
Autralia 12 VDC
126-511896
For North America 12 VDC
126-511910
Unswitched AC
Power Source
1
2
3
4
5
N.O. Normally Open
Remote Unlock
L
N.O. Normally Open
Key Override
(key switch not supplied by Kaba)
M
Diode
12V
GND
Diode
H
1 2 3 1 2 3
1231 2 12 3 4
12 34 1234
1 2 3 4
Controller Board (B) to Peripherals Connections
(E), (F), (G1), (H), (I), (J), (K), (L), (M)
Description Controller ID Wire Color Description Controller ID Wire Color
*
G1
Keypad
Ingress
(L) Remote
Unlock
(K) REX
Fire Alarm
(H) Strike or
(I) Maglock
(H) Strike or
(I) Maglock
(M) Key Override
(E) Power
(F) Adaptor
or
J18 J19
J6
12 34
J7J8
J1 J2 J3
1 2 3 1 2 3 1 2 3 4
J14 J13 J12
J16
Note: Connections required are dependant on system options purchased.
Note: Part numbers indicated subject to change. Please refer to ordering guide for current numbering.

PK3512_09_07 • REMOTE ACCESS CONTROLLER - 660G
13
6.0 Annex A Wiring Tables
Controller Board (B) to Peripherals Connections
(E), (F), (G1), (H), (I), (J), (K), (L), (M)
Description Controller ID Wire Color Description Controller ID Wire Color
J1-1 5V NO WIRE Fire Alarm J18-1 12V LCK -
J1-2 GND BLACK (H) Strike or J18-2 GND -
J1-3 12V RED (I) Maglock J18-3 FIRE ALM BLACK
* J2-1 1 (Data 0) GREEN J18-4 GND BLACK
G1 J2-2 2 (Data 1) WHITE (H) Strike or J19-1 COM -
Keypad J2-3 3 NO WIRE (I) Maglock J19-2 NC -
Ingress J3-1 1 (Green LED) BROWN (J) Garage Opener J19-3 NO -
J3-2 2 NO WIRE (E) Power or J16-1 12V RED
J3-3 3 (Red LED) YELLOW (F) Adaptor J16-2 GND BLACK
J3-4 4 NO WIRE
(M) Key Override
J7-3 NO -
(L) Remote J8-1 REM UNL - J7-4 GND -
Unlock J8-2 GND -
(K) REX
J8-3 REX -
J8-4 GND -
Note: Connections required are dependant on system options purchased.
Note: Part numbers indicated subject to change. Please refer to ordering guide for current numbering.
Table 1
Table 2
PCB Status LED’s
LED Description
D46 Keypad RED LED
D45 Keypad GREEN LED
D41 Initialization
D42 Not Used
D43 Normal Operation
Blinking
D44 Relay 0
Access Delay Table - SW2 on Controller Board
CFG# 1 2 3 4 SEC
1 ON ON ON ON 8
2 OFF ON ON ON 1
3 ON OFF ON ON 3
4 OFF OFF ON ON 5
5 ON ON OFF ON 10
6 OFF ON OFF ON 15
7 ON OFF OFF ON 20
8 OFF OFF OFF ON 25
9 ON ON ON OFF 30
10 OFF ON ON OFF 35
11 ON OFF ON OFF 40
12 OFF OFF ON OFF 50
13 ON ON OFF OFF 60
14 OFF ON OFF OFF 90
15 ON OFF OFF OFF 120
16 OFF OFF OFF OFF RE-INIT
Table 3

PK3512_09_07 • REMOTE ACCESS CONTROLLER - 660G
14
6.0 Annex B Drilling Template

PK3512_09_07 • REMOTE ACCESS CONTROLLER - 660G
15
6.0 Annex B Drilling Template

PK3512_09_07 • REMOTE ACCESS CONTROLLER - 660G
16
The following sections show basic troubleshooting for some
common problems that may occur during installation. Each
section relates to a specific type of problem, namely:
• PowerTroubleshooting
• KeypadTroubleshooting
• ExternalInputsTroubleshooting
• LockingDeviceTroubleshooting
• RelayExpansionBoardTroubleshooting
• ProgrammingandAuditingTroubleshooting
For detailed assistance, please contact Technical Support as
indicated at the start of this manual.
6.0 Annex C Quick Troubleshooting Guide
Symptom Action
No LED, No sound when key is pressed - Verify that the RAC 660G is powered.
- Verify the wiring to the keypad
Test sequence (#, 0, *, 9, 8, 7, 6, 5, - Verify the wiring to the keypad
4, 3, 2, 1,) not accepted
Code not accepted. - Verify that the RAC 660G controller is active: the Access (D43) LED should
blink. If not, reset the RAC 660G Controller: press the Reset switch (SW1) or
disconnect and reconnect the power.
- Verify the wiring to the reader.
- Verify that the 660G is programmed (LED D41 should be on), If not, program it.
- Re-program the RAC 660G.
1. Power Troubleshooting
2. Keypad Troubleshooting
Symptom Action
All controller board (B) LEDs are OFF - Verify that the RAC 660G controller is connected properly to the power adaptor
as per Annex A, Table 1.
- Verify that AC power is active for the wall mount power adaptor.
- If qualified, with a multi-meter verify that 12VDC is present across J16-1 and
J16-2 with the power adaptor connected and AC power turned on.
Symptom Action
Request to Exit does not work - Verify that the REX LED (D33) on the RAC 660G controller turns on when the
button is pressed. If not, verify the wiring to the Request to Exit button.
- Verify that the wires are connected to the normally Open and Common
contacts of the request to Exit Button.
Remote Unlock does not work - Verify that the Remote Unlock LED (D36) on the RAC 660G controller turns
on when the button is pressed. If not, verify the wiring to the Remote Unlock
button.
Key Override does not work - Verify that the key override LED (D40) on the 660G controller turns on when
the key override is activated. If not, verify the wirring to the key override.
3. External Inputs Troubleshooting

PK3512_09_07 • REMOTE ACCESS CONTROLLER - 660G
17
Symptom Action
Locking Device always unlocked - If the Locking Device Relay LED (D31) on the RAC 660G controller is ON:
•VerifythatthedelaysettingoftheDIPswitch(SW2)iscorrect.
•VerifythatthelockisinnotPassageMode.
- If the Locking Device Relay LED (D31) on the RAC 660G controller is OFF:
•VerifythattheBypassswitchisnotactive(BypassLED,D21,isOFF).
•VerifythattheFireAlarminputnotactive(Inputcontactclosed,FireAlarm
LED, D47, is ON).
•Verifythewiringtothelockingdevice.
Locking device does not unlock - If the Locking Device Relay LED (D31) turns on:
•VerifythattheFireAlarminputisnotactive(Inputcontactclosed,Fire
Alarm LED, D47, is on).
•Verifythewiringtothelockingdevice.
- If a diode is installed on the locking device, verify the polarity.
- If the locking device Relay LED (D31) does not turn on:
•VerifythattheRequesttoExitorRemoteUnlockactivationunlocksthedoor.
•Verifyt
hat the card is encoded properly.
•VerifythattheRAC660GisnotinLockoutmode.
•VerifythattheRAC660Gisprogrammedproperly.
Fire Alarm does not Unlock door - Verify that the Fire Alarm input is connected to a Normally Closed contact.
- Verify that the Fire Alarm LED (D47) is normally on and turns off when the
Fire Alarm is present.
- Verify that the 12V_Lock output of the RAC 660G controller is connected to
theCOMMONofthelockingdevicerelay.
Unit Resets when the relay activates - If the diode is installed on the Electric strike as per Annex A,
to unlock the door. verify the polarity of the diode.
- Verify the wiring to the locking device.
4. Locking Device Troubleshooting
5. Programming and Auditing Troubleshooting
Symptom Action
Cannot program or audit the RAC 660G - Verify that the RAC 660G controller is active: the Access (D43) LED should
blink. If not, reset the RAC 660G Controller (press the Reset switch (SW1) or
disconnect and reconnect the power).
- Verify that the 660G enters programming mode when *,#,*,#, is pressed, or
when a DIP switch (SW2) is toggled. The FUNC 1 LED (D45) blinks when the
660G is in programming mode.
- The 660G controller must still be in programming mode with LED (D45)
blinkingwhentheProgramorAuditcommandisselectedontheM-Unit.
-VerifythattheM-UnitispointingtowardtheinfraredTransceiver(D12)located
beside the DIP switch (SW2) during programming and auditing. The distance
betweentheM-Unitandthe660Gcontrollershouldbeafewinches(3to6
inches).
-IftheRAC660Gisnotinitialized(InitializationLED,D41,isOFF)
-IftheRAC660Gwasalreadyinitialized,itmayneedtobere-initialized:
•Followtheinstructionsinsection5.3“Resettofactorydefault”.

Kaba Lodging Systems
7301 Boul. Décarie Montréal (QC) H4P 2G7
Technical Support:
1.800.906.4526
Customer Service:
T: 1.877.468.3555
F: 514.735.6589
General Information:
www.kabalodging.com
Online Consumable Orders:
www.keycard.com
To access all of our easy steps, please visit our Support Website:
http://connect.kabalodging.com
Printed in Canada PK3512_09_07
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