Kampmann KaControl User manual

KaControl for Door Air CurtainsI STALLATIO A D OPERATI G I STRUCTIO S
I STALLATIO A D OPERATI G I STRUCTIO S
1.96
2
Door air curtains
1 Intended Use....................................................................................... 4
2 Important Information / Safety Information............................... 5
3 Operation of the KaController........................................................ 6
3.1 Function Keys, Display Elements.................................................. 7
3.2 Operation...................................................................................... 9
3.2.1 Switching the Controller Off and On .................................... 10
3.2.2 Fan Setting............................................................................. 11
3.2.3 Time Setting........................................................................... 12
3.2.4 Timer Programs...................................................................... 13
3.2.5 Operating Modes (Mode key)............................................... 15
3.2.6 Operating Modes (Summer mode / Winter mode).............. 16
4 Alarm Messages .......................................................................... 17
4.1 Door air curtains........................................................................... 17
4.2 KaController Control Electronics ................................................. 17
5 Frost Protection Function, Motor Protection ............................... 18
5.1 Motor Protection.......................................................................... 18
6 Cabling ................................................................................................. 18
6.1 General Information..................................................................... 18
6.2 Single-circuit Controls of up to 6 Units ...................................... 19
6.3 KaController ................................................................................. 20
6.4 Inputs for Processing External Contacts (e.g. external
thermostat, ON/OFF etc.).............................................................. 21
7 Installation, Electrics, Door Air Curtains, KaController.............. 22
7.1 Door air curtains........................................................................... 22
7.2 KaController ................................................................................. 22
8 Addressing........................................................................................... 24
8.1 Single-circuit Controls of up to 6 Units ....................................... 24
8.1.1 Maximum 6 Door Air Curtains in One Control Zone............ 24
9 Setting the Unit Configuration by means of DIP Switches....... 25
10 Operation and Systems .................................................................. 28
10.1 System 1/Factory Setting ............................................................ 28
10.2 System 2 ...................................................................................... 29
10.3 System 3 ...................................................................................... 30
10.4 System 4 ...................................................................................... 31
10.5 System 5 ...................................................................................... 32
11 Parameter Settings.......................................................................... 33
11.1 General........................................................................................ 33
11.2 Calling up the Service Menu...................................................... 33
11.3 Parameter Settings ..................................................................... 34
11.3.1 Display
Key to symbols:
Caution! Danger!
Non-compliance with this
information can lead to
serious personal injuries or
damage to property.
Danger from
electrocution
Non-compliance with this
information can lead to
serious personal injuries or
damage to property by
electrocution.
Carefully read this manual
in full prior to any
assembly and installation
work!
Anyone involved with the
installation, commissioning
and use of this product is
obliged to pass these
instructions on to trades
people who are involved
at the same time or
subsequently, as well as to
end users or operators.
Retain this manual until
final decommissioning!
Content or design-related
changes may be made
without any prior notice!
Printed on environmentally-friendly
non-chlorine-bleached paper; all
rights reserved; our prior permission
is required for any reprints even
excerpts; we reserve the right to
make changes.

KaControl for Door Air Curtains
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Door air curtains 1.96
Target Temperature/Room Temperature .......................... 34
11.3.2 Locking Operating Functions............................................. 34
11.3.3 Fan Actuation ..................................................................... 35
11.3.3.1 Maximum Fan Speed using Parameter P50 ............... 35
11.3.3.2 Maximum Fan Speed using a Potentiometer ............ 35
11.3.3.3 Minimum Fan Speed ................................................... 36
11.3.3.4 Locking Fan Stages...................................................... 36
11.3.4 Sensor Calibration .............................................................. 36
11.3.5 Function of Multifunctional Inputs AI1, AI2 and AI3 ....... 37
11.3.5.1 Function of AI1............................................................ 37
11.3.5.2 Function of AI2............................................................ 38
11.3.5.3 Function of AI2............................................................ 38
11.3.6 Function of Digital Inputs DI1 and DI2.............................. 39
11.3.6.1 Function of DI1............................................................ 39
11.3.6.2 Function of DI2............................................................ 39
11.3.7 Locking Operating Options or Functions, Parameter 38.. 40
11.4 Programming Key....................................................................... 41
12 Parameter List for Control PCB ..................................................... 42
13 Functional Testing of Connected Assemblies ............................ 46
14 KaController Parameters................................................................ 47
14.1 General........................................................................................ 47
14.2 Calling up the KaController Parameter Menu.......................... 47
14.3 KaController Parameter List....................................................... 48

KaControl for Door Air CurtainsI STALLATIO A D OPERATI G I STRUCTIO S
I STALLATIO A D OPERATI G I STRUCTIO S
1.96
4
Door air curtains
1. Intended Use
Kampmann KaControllers and door air curtains are built in line with
the state of the art and recognised safety regulations. Nevertheless,
their use can result in danger to people or damage to the units
or other materials assets if they are not appropriately installed and
operated or correctly and properly used.
Applications
The KaController should only be used as a room unit in conjunction
with Kampmann systems.
KaControllers should only be used
- indoors (for instance in residential properties and offices,
showrooms etc.)
KaControllers should not be used
- Outdoors,
- In humid areas, such as swimming pools, in wet rooms,
- In areas where there is a risk of explosion,
- In areas with a high dust content,
- In areas with an aggressive atmosphere.
Door air curtains are solely intended for use indoors (e.g. residential
and commercial properties, showrooms etc.). They are not suitable for
use in humid environments, such as swimming pools or outdoors.
The products should be protected from any moisture during
installation. Check the application with the manufacturer in case of
any doubt. Any use other than the use specified above is deemed not
to be correct and proper.
The operator of the unit is solely responsible for any damage arising
as a result of this. Correct and proper use is deemed to include
observing the installation instructions described in these instructions.
Specialist knowledge
The installation of this product requires specialist knowledge of
heating, cooling, ventilation and electrical engineering. This
knowledge, generally learned in vocational training in one of the
fields mentioned above, is not described separately. Damage caused
by improper installation is the responsibility of the operator.
The installer of these units should have adequate knowledge of the
following gained from specialist vocational training
- Safety and accident prevention regulations
- Guidelines and recognised technical regulations, i.e. Association of
German Electricians (VDE) regulations, DIN and EN standards.
Purpose and scope of these instructions
This manual contains information on the operation of the KaController.
The information contained in these instructions can be changed
without prior notification.

KaControl for Door Air Curtains
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2. Important Information / Safety Information
Installation, assembly and maintenance work on electrical units
should only be performed by a qualified electrician in compliance with
the VDE guidelines.
Wiring should comply with the applicable VDE regulations and
provisions laid down by the regional electricity providers.
Non-compliance with these regulations and operating instructions can
result in the units malfunctioning with consequential damage and
danger to persons and property. The units can be incorrectly wired by
the wires being swapped – danger of fatal injury! Disconnect all parts
of the system from the mains power supply and prevent them from
being reconnected before starting any connection and maintenance
work!
Please read these instructions in full to ensure correct and proper
installation and the correct operation of the KaController.
Please note the following safety-relevant information:
• Disconnect all parts of the system that are being worked on.
• Ensure that the system cannot be accidentally re-connected!
• efore commencing the installation/maintenance work, wait until
the fan has stopped when the unit is switched off.
• Caution! Pipes, casings and fittings can become very hot or very cold
depending on the operating mode!
• Qualified personnel must have undergone training to provide them
with adequate knowledge of the following:
•Safety and accident prevention regulations
•Guidelines and recognised technical regulations, i.e. Association
of German Electricians (VDE) regulations
•DIN and EN standards.
•Accident prevention regulations V G, V G4, V G9a
•DDIN VDE 0100, DIN VDE 0105
•EN 60730 (Part 1)
•Technical wiring regulations (TA s) issued by the regional
electricity providers
The products should be protected from any moisture during installation.
Check the application with the manufacturer in case of any doubt. Any
use other than the use specified above is deemed not to be correct and
proper. The operator of the unit is solely responsible for any damage
arising as a result of this. Correct and proper use is deemed to include
adhering to the installation instructions described in these instructions.
Modifications to the unit
Do not undertake any modifications or upgrades on the KaController or
door air curtain unit without discussing these with the manufacturer as
these can impair the safety and operation of the unit.
Do not undertake any work on the unit that is not described in this
manual. On-site systems and cabling must be suitable for connection to
the intended system!

KaControl for Door Air CurtainsI STALLATIO A D OPERATI G I STRUCTIO S
I STALLATIO A D OPERATI G I STRUCTIO S
1.96
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Door air curtains
3. Operation of the KaController
The KaController is capable of controlling the wide range of
Kampmann systems. KaControllers are equipped with state of the
art technology and offer users the option of adapting the air
conditioning of buildings to individual needs.
Users can configure up to two switching on and off times for every day
of the week so that demand-led temperature control can be set by the
user.
Product features:
• Integral temperature sensor
• Large LCD multifunctional display
• Automatic LED background lighting
• Large seven-segment display for visualisation of target room
temperature
• Real-time clock with integral timer programs
• 2 Switch-on and switch-off times per day
• Alarm display
• Individually adjustable basic display
• Press/Turn button with endless turn/rest function
• Single-button operation of all functions
• Connection of Kampmann system components via bus connection
• Password-protected service level
• Language-independent display, ideal for international use

KaControl for Door Air Curtains
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3.1 Function Keys, Display Elements
1. Display with LED background lighting
2. ON/OFF key (depending on setting)
- ON / OFF (factory setting)
- Eco mode / Day mode
3. TIMER key
- Setting the time
- Set timer program
4. ESC key
- ack to default view
5. Navigator dial
- Changing settings
- Call up menus
6. MODE key
- Setting operating modes
(disabled with 2-pipe applications)
7. FAN key
- Setting fan control
All menus can be selected and set using the navigator.
The LED background lighting is automatically switched off 5 seconds
after the last operation on the KaController.
The LED background lighting can be permanently disabled by
adjusting the parameters.
KaController with
operating keys
type 3210002
KaController without
operating keys
(single-button operation)
type 3210001

KaControl for Door Air CurtainsI STALLATIO A D OPERATI G I STRUCTIO S
I STALLATIO A D OPERATI G I STRUCTIO S
1.96
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Door air curtains
1 Display of setpoint room temperature
2 Current time
3 Timer program enabled
4 Weekday
5 Alarm
6 Selected function is locked
7 Eco mode
8 Setpoint setting enabled
9 Fan control setting Auto-1-2-3-4-5
10 Ventilation mode
11 Operating mode - summer mode
12 Operating mode - winter mode
The symbols on the display depend on the application (2-pipe,
4-pipe etc.) and the parameters set.
LCD display symbols

KaControl for Door Air Curtains
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Door air curtains 1.96
3.2 Operation
The KaController is operated by the navigator dial and the function
keys. The functions that can be called up and set using the navigator
are identical on both versions (with and without function keys on the
side). An illustration of the KaController with the function keys at the
side is used throughout these instructions for ease of understanding.
The navigator dial or side function keys are also used to select the
various selection menus.
f no action is carried out using the navigator or the function keys
for longer than 3 seconds, the last change made is saved and the
default view is called up.
Menu selection using the navigator
Menu selection using function keys

KaControl for Door Air CurtainsI STALLATIO A D OPERATI G I STRUCTIO S
I STALLATIO A D OPERATI G I STRUCTIO S
1.96
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Door air curtains
3.2.1 Switching the Controller Off and On
When the control is switched on, the display shows the standard view
with the current room temperature target figure and the fan stage
set.
Following initial commissioning of the KaController, the time is no
longer shown in the standard view (see "Time setting" selection
menu).
Switching off the control:
There are 3 options for switching off the control:
1. Press the ON/OFF key
2. Turn the navigator to the left until OFF appears
3. Press and hold down the navigator until OFF appears
Switching on the control:
There are 2 options for switching on the control:
1. Press the ON/OFF key
2. Press the navigator
Default view
Default view
Control OFF display