KaVo ABSORmatic plus User manual

Operating Instructions
ABSORmatic® plus
Always on the safe side.

KaVo Elektrotechnisches Werk GmbH
Wangener Straße 78
D-88299 Leutkirch
Tel.: 0 75 61 / 86-150 • Fax: 0 75 61 / 86-265

1
ABSORmatic®plus.
A 1 User information ..............................................................................................................................................................2
A 1.1 Meaning of the pictograms ......................................................................................................................................2
A 1.2 Important information ..............................................................................................................................................2
A 1.3 Precautions ..............................................................................................................................................................2
A 1.4 Uses and Applications ..............................................................................................................................................3
A 1.5 Cleaning and care of the unit ..................................................................................................................................3
A 2 Scope of delivery -Accessories ....................................................................................................................................4
A 2.1 Scope of delivery ......................................................................................................................................................4
A 2.2 Accessories ..............................................................................................................................................................5
A 3 Mains voltage and mains frequency ..............................................................................................................................6
A 4 Location ............................................................................................................................................................................6
A 5 Mounting and connection ..............................................................................................................................................7
A 5.1 Connecting the suction hoses ..................................................................................................................................8
A 5.2 Levelling ................................................................................................................................................................10
A 5.3 Connect the load ....................................................................................................................................................10
A 5.4 Connection of external control-display (remote control connection) ......................................................................11
A 5.5 Connection of foot switch ......................................................................................................................................11
A 6 Preparation for commencing operation ......................................................................................................................11
A 7 Control and functional elements ..................................................................................................................................12
A 8 Operation ........................................................................................................................................................................13
A 8.1 Automatic mode ......................................................................................................................................................13
A 8.2 Continuous mode ..................................................................................................................................................13
A 8.3 Suction stage preselection ....................................................................................................................................14
Explanations for 9. User help programs ..........................................................................................................................15
User utilities programme ..................................................................................................................................................16
A 9 User utilities programme ..............................................................................................................................................17
B 1 Important information ..................................................................................................................................................36
B 1.1 Transport and storage ............................................................................................................................................36
B 1.2 What to do in the event of damage during transport? ..........................................................................................37
B 1.3 Pack weight and marking ......................................................................................................................................37
Guarantee conditions ......................................................................................................................................................38
Declaration of conformity..................................................................................................................................................39
Spare parts ......................................................................................................................................................................40

2
ABSORmatic®plus.
A 1.2 Important information
The instructions for use should be
read by the user before starting up the
unit for the first time, in order to avoid
incorrect operation and other damage. If
other language versions are required, please
request these from your responsible KaVo
agent. Duplication and distribution of the
instructions for use (IU require KaVo's
prior consent.
All technical data, information and proper-
ties of the product described in the IU cor-
respond to the state on going to press.
Modifications and improvements to the
product as a result of new technical devel-
opments are possible.
This does not imply any right to retrofitting
of existing units.
KaVo assumes no responsibility for damage
arising through:
• external influences (poor quality of the
media or inadequate installation
• use of incorrect information
• improper use
• improperly performed repairs.
Repair and maintenance work - apart from
the activities described in these instructions
for use - may be performed only by quali-
fied technical personnel.
In the event of modifications by third par-
ties, the approvals become null and void.
KaVo recommends using only original
spare parts for operation and for repair.
A 1.3 Precautions
Safe operation and protection of the unit are
ensured only through proper use in accor-
dance with the instructions for use and
using the tools approved for the purpose.
The following should also be observed:
• the work safety regulations,
• the accident prevention regulations.
A 1 User information
A 1.1 Meaning of the pictograms
Situations where failure to follow the
instructions may lead to danger,
damage to material or operating faults.
Important information for operator
and engineer.
Automatic mode
Automatic sequence
Close, screw in,
fasten, etc.
Open, release, loosen
+ more, higher
- less, lower
∞Continuous operation
Time, time sequence
Disconnect mains plug

3
ABSORmatic®plus.
A 1.4 Uses and Applications
Collection and separation of health-
damaging dusts (as defined in VBG 113
and VBG 119 , as well as shavings and
vapours (especially methyl-methacrylate .
For use in dental laboratories, dentists’
practices, and industrial applications
(goldsmiths, hearing-aid techniques, glass-
cutting, or similar technologies
The suction units are operated in
conjunction with various extraction
elements, taking into consideration the
principles of ergonomics.
A 1.5 Cleaning and care of the unit
In the case of newly-painted surfaces on
which water still forms droplets, cleaning
with water and nonabrasive, mild cleaning
agents is sufficient.
Paints subjected to stress, detectable from
deteriorating shine and dark indefinite
colours, are first cleaned as described above
and then preserved with commercial paint
care agents.
Apply paint care agents with a fluff-free
cloth and circular movements. Then polish
with a cotton wool pad or a cloth until the
surface shines. Damage to the paint may
occur if other cleaning agents are used.
During cleaning or disinfection
procedures, ensure that no liquid
enters the interior of the unit since this may
lead to faults.

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ABSORmatic®plus.
A 2 Scope of delivery -Accessories
A 2.1 Scope of delivery
Extraction unit ABSORmaticplus
1 hose ∅50 mm, 5 m length
Mat.-No. 0.695.1422
2 x Adapter ∅50/42 mm
Mat.Nr. 0.224.6597
2 x Tube bend ∅42 mm
Mat.-No. 0.657.1182
1 x Tube bend ∅50 mm
Mat.-No. 0.657.1172
Operating instructions Mat.-No. 1.000.2437
Connection parts for pressure line
1 x Mat.-No. 0.220.0949
1 x Mat.-No. 0.220.0455
1 x Mat.-No. 0.203.4901
1 x Mat.-No. 0.657.0861
Screw-set for fixation Mat.-No. 0.657.0821
With software versions 2.0 to 2.9, the
replacement circuit board 1.000.3134
must be installed in the ABSORmatic plus.
ABSORmatic®
2x
2x

A 2.2 Accessories
Optional accessories available:
Control-display
(external Mat.-No. 0.657.3772
Control cable (length 4 m, for control-dis-
play external Mat.-No. 0.691.4642
(The two articles can only be used together).
Alternatively:
Control cable (7m Mat.-No. 0.691.4702
Expansion set 9046 Mat. No. 1.000.7423
Foot switch Mat.-No. 1.000.3147
Control cable K-Control-unit
Mat.-No. 1.000.7198
Suction panel (suitable for EWL support
frame Mat.-No. 0.657.0841
incl.: Suction hose ∅42 mm, 1.2 m length
Suction panel with control-display (suitable
for EWL support frame
Mat.-No. 0.657.1531
incl.: Suction hose ∅42 mm, 1.2 m length
Exhaust air tubing set Mat.-No. 0.657.0901
Consumer material:
Active carbon filter
(pack of 2 Mat.-No. 0.657.1152
ABSORBA- longtime filter
Mat.-No. 0.657.1142
Hose ∅42 mm, 1.2 m length
Mat.-No. 0.695.1402
Hose ∅ 50 mm, 5 m length
Mat.-No. 0.695.1422
Adapter ∅50/42 mm Mat.-No. 0.224.6597
1 earthing contact extension 2 m,
Mat.-No. 0.223.4185
1 earthing contact extension 3 m,
Mat.-No. 0.223.4186
Disposal set consisting of:
Mat.-No. 0.657.0951
5
ABSORmatic®plus.
ABSORmatic®
ABSORmatic®
125
Ø125 / Ø100
125 / Ø125
125
125 / 100

6
ABSORmatic®plus.
A 3 Mains voltage and mains fre-
quency
Electrical connection
Check that the mains voltage and frequency
are the same as stated on the nameplate.
Connected load
Total connected load
Max: 3000 Watt
(1900 Watt for external socket outlets
Power rating:
Dust extraction 1100 Watt
A 4 Location
Electrical supply required.
Free-standing or built-into or under a bench
possible.
Note total connected load of max. 3000 W.
No compressed air connection and no suc-
tion unit diverter is necessary when operat-
ing with only one suction point (Close
unused, open suction point with plug
Mat.- No. 0.657.0492 .
Upon operation with more than dust col-
lector, a compressed air connection is also
required (supply pressure of min. 1 to max.
6 bar . The output operating pressure to the
suction unit diverter is connected via a con-
trol unit with pressure-regulating valve -
output approx. 0.8 bar.
Correct use requires compliance with the
provisions of DIN 61010.
- Internal use
- Temperature 5°C to 40°C
- Max. relative air humidity 80% at tem-
peratures up to 31°C, reducing linearly to
50 % relative air humidity at 40°C.
- Supply voltage fluctuations must not
amount to more than ± 10 % of the rated
voltage.
- Overvoltage category II
- Pollution severity 2 (acc. to IEC 664 .
- To comply with the required limits, the
recycled air volume flow rate may be not
more than 50% of the fresh air volume
flow rate (room volume VR times
number of air changes AC .
Do not extract any substances poten-
tially explosive such as steam, gaz,
liquidities etc.
40°C
5°C
KaVo ELEKTROTECHNISCHES WERK GmbH
D-88299 Leutkirch im Allgäu
Made in Germany
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No.
Type
S-No.
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ABSORmatic®

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ABSORmatic®plus.
A 5 Mounting and connection
Install the dust extraction system in the
selected location.
Remove the transport fixings for the elec-
tronic module as well as the suction divert-
er module at the rear of the unit.
For installation in a dental laboratory in
combination with a KaVo EWL worksta-
tion, put the extraction system under or
beneath the workstation.
Do not screw the dust collector to the
bench top or at the side in the area of oper-
ation, but only slide it in. Here, the dust
collector is fixed to the work top by clamp-
ing it with the levelling screws.
When the dust collector is covered by the
work bench, the height of the dust collector
must be adjusted. Secure support panel
with 4 screws and if necessary fix it with
bench-top clamps to the workplace bench
top. Place the bench cover in position and
snap it in place. Fit the edge strip and fill
the gap with silicone.
When carrying out installation in the area
of operation, remove the rear panel on the
left or right at the adjacent cabinet element,
so that the rear side of the dust collector is
accessible for carrying out electrical wiring.
Also connect the suction hoses before
pushing the dust collector right in.
If drainage pipes are surface-mounted in
the vacant space of the installation, the suc-
tion route switching modul Í must be
placed to the left or right of the dust collec-
tor or in the adjacent base element.
ABSORmatic®
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8
ABSORmatic®plus.
A 5.1 Connecting the suction hoses
The recommended hose diameter for labo-
ratory workstations and for connection to
collection points or rack modules is
42 mm ∅.
Push 42 mm ∅hose onto the nozzle of the
collection point or of the rack and secure
with hose clip.
Screw suction hoses ∅42 mm and ∅50
mm into 50/42 mm adapter. If necessary,
cut the suction hose to length, so that it can
be connected without hanging down (also
without being under tension .
Fit ∅50 mm suction hose onto pipe bend
 and fit pipe bend  with suction hose
fitted onto suction unit.
In the case of collection points with
recessed suction openings, ensure
that the hose is the optimum length, is not
kinked, not under tension and glides
smoothly on the hose slide.
Steep rises and “sagging“ in the hose
should be avoided. Use hose clips as
required.
Ø42 mm
Ø50 mm
Ø50 mm
ABSORmatic®
Ø42 mm
ABSORmatic®
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ABSORmatic®plus.
For large equipment (e. g. model trimming
systems, devesting and blasting systems
etc. , the recommended hose diameter is
50 mm ∅(to 4 m .
Push the suction hoses onto the appropriate
connection brackets (50 mm diameter and
secure with hose clips against accidental
detachment.
Install the suction hose up to the collection
point. If necessary, cut suction hose to
length so that it can be inserted into the
suction unit without hanging down (and
also without being under tension .
Fasten suction hose to extraction point .
For connection to large equipment (suction
hose 50 mm ∅, fit straight socket and
connect to pipe union.
Insert pipe bend  with suction hose into
suction unit.
Steep rises and “sagging“ in the hose
should be avoided. Use hose clips as
required.
Connect suction route switching modul Í
(only with more than 1 suction openings
to compressed air line (max. 6 bar and set
an output pressure of 0.8 bar with the pres-
sure-regulating valve .
Slide dust collector under the work bench.
Ø50 mm
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ABSORmatic®plus.
A 5.2 Levelling
Remove the front panel and take out the
waste container . Take out the cover 
from over the active carbon filter.
Adjust the 4 level adjusters with hexagon-
slot wrench  to obtain correct levelling.
Brace the dust collector to the work bench
with level adjusters.
Finally close off the apertures over hexa-
gon-slot screws with the stoppers provided
(dust protection .
Refit cover  for the active carbon filter
and waste container. Lock waste container
 and close the front panel .
A 5.3 Connect the load
Connect the power cord of the suction
route switching modul (e.g. K9 ins-talla-
tion, K11 installation, devesting and blast-
ing system etc. .
With appropriately prepared units, e.g. K-
Control controller, the ABSORmatic plus
can also be actuated with the aid of a con-
trol signal (connecting cable from unit to
suction path diverter module required . In
this case, it is not necessary to insert the
mains cable of the unit into the mains
socket on the back.
It is essential for the electrical con-
nection and the suction hose connec-
tion to be correctly assigned (see mark-
ings .
The total connected load must not
exceed 1900 Watt, but can be distrib-
uted between 3 socket outlets.
ABSORmatic®
ABSORmatic®
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K
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ABSORmatic®plus.
A 5.4 Connection of external control-
display 1 (remote control connec-
tion).
Install the control-display-holder in the
intended location and insert the control dis-
play in the support frame.
Plug the control cable  into the control-
display lay it to the control box of the suc-
tion route switching modul Í and also
plug it in at this point.
Check correct allocation of control
cable with control-display, suction
hose connection and socket outlet for the
dust collector.
A 5.5 Connection of foot switch
Connect foot switch by means of snap plug
to suction route switching modul Í -
ensure correct assignment
A 6 Preparation for commencing
operation
First press power switch to position “0“
OFF and plug the power cord plug into a
correctly fused socket outlet.
Press power switch to “I“ ON. The unit
then automatically carries out a filling level
measurement cycle and cleans the individ-
ual suction passages in turn at the highest
suction stage.
The dust collector is then in automatic
mode (LED lights in automatic mode .
The dust collector automatically detects
whether one, two or three external control
panels are connected.

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ABSORmatic®plus.
A 7 Control and functional elements
Control display
Power switch ON “I“ - OFF “0“
Front panel
LED pilot indication for “Automatic
mode“
LED pilot indication for "Continuous
mode"
LED pilot indication for selected
suction stage 1/2/3/4
LED operating mode: “Filter“
LED operating mode: “Waste container“
LED Functional disturbance
 Pushbutton “Automatic mode“ -
“Continuous mode“
 Pushbutton “Suction stage“
 Symbol for filter
 Symbol for waste container
 Symbol for functional disturbance
 Pushbutton "down"
 Pushbutton "up"
 Pushbutton "back to last input"
 Pushbutton "programme stored -input
finished"
 Circuit breaker
 Pressure-regulating valve
 Pressure gauge
 Suction route switching module
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ABSORmatic®plus.
A 8 Operation
Dust collectors of Type ABSORmatic
have versatile applications and are particu-
larly suitable for the extraction of dusts
normally occurring in dental laboratories in
manual finishing work.
Safe operation and protection of the
equipment is ensured only with cor-
rect use according to the Operating,
Maintenance and Assembly Instructions.
Correct use:
Extraction of dust normally occurring in
dental laboratories. No water, no explosive
substances (vapours, gases etc. must be
sucked in.
The manufacturer accepts no responsibility
for damage occurring as a result of incor-
rect use.
Compliance is required with accident
prevention regulations.
A 8.1 Automatic mode
Recommended for normal operation.
Pressing pushbutton  switches from
“Continuous mode“ to "Automatic mode".
In automatic mode, suction only operates
when at least one of the installations con-
nected (e.g. K9 installation, K11 installa-
tion etc. is put into operation.
A 8.2 Continuous mode
Suitable, for example, for use with tools
having no electrical connection (e.g. tur-
bine systems etc. .
In the case of a dust producer which
does not deliver an electrical signal
and where no external control panel is
available, continuous operation can be
switched by means of a foot switch (A 5.5 .
Pressing pushbutton  switches from
"Automatic mode" to “Continuous mode“
(manual .
The “external“ control-displays connected,
having acces tor "his" allocated suction
passage only. On the main control display
of the ABSOmatic plus, the neccessary
adjustment for "all" connected loads (dust
producers and apparatures can be made.
ABSORmatic®
ABSORmatic®
ABSORmatic®
ABSORmatic®
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ABSORmatic®plus.
A 8.3 Suction stage preselection
Pushbutton  allows manual switching
from suction stages (corresponding LED
lights .
“Programmed“ presetting of the suction air
flow per suction point is obtained as
follows:
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ABSORmatic®plus.
Explanations for 9. User help pro-
grams
Various languages can be selected on
the ABSORmatic plus. Under
Section “9.2 Language“, the respective
operating status can be displayed numeri-
cally, independently of language, e.g.
2 00
Overview of complete system
2 02 WP 2 has been selected.
WP = Workplace
SO = Socket
WP21, WP22, WP23, WP24 can be
set and operated only in combination
with the expansion set.
Errors, warnings:
NO ERROR 00
ERROR 01
M2_ERROR 10
B8 CONTAINER ERROR 11
EEPROM_ERROR 23
ERROR DEFECTIVE 24
REDUCED PRESSURE_ERROR 25
NODEGUARDING_ERROR 26
ROM ERROR 28
WARNING FILTER -FULL 30
WARNING CONTAINER FULL 31
WARNING CARBON FILTERFULL 32
**Explanations
Reduced pressure:
The current reduced pressure is shown on
the display by means of the reduced pres-
sure indication.
After assembly, operate the suction points
with the desired suction power and record
the reduced pressure values.

16
ABSORmatic®plus.
(2050) 9.3 Set up total system: 205 WP1 206 WP Suction power 24, 36, 48, 72 l/s [24]
2052 WP2 2062 WP Optional Yes (1 , no (2 [2]
2053 WP3 2063 WP Detection Current (10 , control input (12 [ 0]
2054 WP21 2064 WP Adapt unit? No (15 , HF (17 [ 5]
2055 WP22
2056 WP23
2957 WP24
(2 00) 9.4 Overview of total system: 2 0 WP1
2 02 WP2
2 03 WP3
2 04 WP21
2 05 WP22
2 06 WP23
2 07 WP24
(2 50) 9.2 Language 20 if numerically set, the code numbers apply, e.g. (2 50
2 German
22 English
23 Italian
24 French
(2800) 9.5 Normal display: 30 Combination display
3 Reduced pressure **
(2 70) 9.6 Extension: if “no“ set, WP , 2, 3 are active
if “yes“ set: WP , 2 , 22, 23, 24, 3 are active (with installation of extension set)
(2200) 9.7 LCD-Contrast: 0...511 [255]
(2250) 9.8 EEPROM basic setting: yes (225 ended , no
(Main and secondary control
(2 80) Secondary control EEPROM basic setting yes (225 ended , no
(2300) 9.9 Automatic gain setting: 23 0 WP1 230 Motor off
23 WP2 2302 Motor on
23 2 WP3 2303 Accept
23 3 WP21 2304 Saved
23 4 WP22 2305 Discarded
23 5 WP23 2306 Wrong message
23 6 WP24 2307 Threshold
((2350) 9.10 Manual gain setting: 235 WP1 0..1023
2352 WP2 0..1023
2353 WP1 0..1023
2354 WP21 0..1023
2355 WP22 0..1023
2356 WP23 0..1023
2357 WP24 0..1023
(2400 9.11 Display socket currents: 240 SO1
2402 SO2
2403 SO3
2404 SO21
2405 SO22
2406 SO23
2407 SO24
(2500) 9.12 Carbon filter monitoring: yes / no
(2450) 9.13 Change time for carbon 100...2500 h [800]
(2455) 9.14 Current carbon filter life:
(2550) 9.15 Carbon filter reset: yes (22225511ended , no
(2600) 9.16 After-run time: 3...20 sec. [3]
(2650) 9.17 Alert time: 0...20 sec. [5]
(2700) 9.18 SW version:
(2750) 9.19 Time for regular filter cleaning: 5...120 min.[60]
3000 TCS programs
User utilities programme
000 Normal display
200 Error
2000 User help programs
000 Combination display
0 Current reduced pressure
20 Warning
[ 6 (230V)]
[260 ( 00V)]
[200 ( 20V)]

17
ABSORmatic®plus.
A 9 User utilities programme
Main switch at "I" = ON. The unit then
automatically measures the filling level and
clenas the individual suction hoses with the
maximum suction volume.
The display shows standard screen.
Select between combination screen or low
pressure screen.
Factory setting: combi screen (display
9. Start mode - utility program
Press pushbutton "up"  several times
until display shows "user program",
Press "Enter" . Press pushbutton "down"
˝ or "up" and dial the requested utility
program.
9.2 Utility program " User language"
Actuating pushbutton "up"  or "down"
 to select the untility program "lan-
guage" and press "Enter" .
Factory setting: German
Pushbutton "up"  or "down"  until the
display show the language wanted (ger-
man/english/french/italian/numerical .
Press pushbutton "Enter"  to store the
selected language.
(2 50 9.2 Language 20 if numerically set, the code numbers apply, e.g. (2 50
2 German
22 English
23 Italian
24 French
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ABSORmatic®plus.
9.3 Utility program "User
System"(2050)
Press pushbutton "up"  or "down"  and
select utility program "User System". Press
pushbutton "Enter" .
Select workplace (AP1/AP2/AP3 with
pushbutton "up"  or "down"  and press
"Enter" .
Actuating pushbutton "up"  or "down"
 and press "Enter" .
Select the required suction volume
(24/36/48/72 unities for that particular
workplace with pushbutton  or  and
store the value with "Enter" .
Factory setting: 24 unities
Actuating pushbutton "up"  or "down"
 and select operating mode "optimum"
and press pushbutton "Enter" . Select
"yes" or "no" with pushbutton "up"  or
"down" .
"Optimum-operating mode = yes"
This workplace obtains the selected suction
power. Other workplaces will be blocked
in case there is not enough suction power
available.
"Optimum-operating mode = no"
This workplace optains the selected suction
power if available. Other workplaces are
not blocked, the suction power ca drop
below the selected value.
with pushbutton "Enter"  store (memo-
raise selected value.
Factory setting: Optimum = no
ABSORmatic®
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(2050) 9.3 Set up total system: 205 WP1 206 WP Suction power 24, 36, 48, 72 l/s
2052 WP2 2062 WP Optional Yes (1 , no (2
2053 WP3 2063 WP Detection Current (10 , control input
2054 WP21 2064 WP Adapt unit? No (15 , HF (17
2055 WP22
2056 WP23
2957 WP24