Keba Kemro K2 Installation and operation manual

Kemro K2
SANMOTION C FM 299/A GA1060 Field bus
master module
Project Engineering Manual V 1.1

© KEBA 2006
Specifications are subject to change due to further technical developments. Details presented may be subject to correction.
All rights reserved.
Document: version 1.1 / article no.: 1000296
Filename: fm299pjen.doc, last saving on: 3. 10. 2006
A: KEBA AG, Gewerbepark Urfahr, A-4041 Linz, Tel.: [phone], Fax: [phone], E-Mail: [email protected]
D: KEBA GmbH Automation, Leonhard-Weiss-Straße 40, D-73037 Göppingen, Tel.: [phone],
Fax: [phone], E-Mail: [email protected]
US: KEBA Corp., 100 West Big Beaver Road, Troy, MI 48084, US,Tel.: [phone], Fax: [phone],
E-Mail: [email protected]
CN: KEBA Ltd., Unit 2107 Air China Plaza, Xiaoyun Road 36 #, Chaoyang District, Beijing, 100027, China,
Tel.: [phone], Fax: [phone], E-Mail: [email protected]
www.keba.com
Notes on This Manual
At various points in this manual you will see notes and precautionary
warnings regarding possible hazards. The meaning of the symbols used is
explained below.
DANGER
!
•DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
!
•WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
!
•CAUTION indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
CAUTION
•CAUTION used without the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in property injury.
This symbol reminds you of the possible consequences of touching
electrostatically sensitive components.
Note
Notes on use of equipment and useful practical tips are identified by the
“Notice” symbol. Notices do not contain any information that draws
attention to potentially dangerous or harmful functions.

GA1060 Field bus master module Contents
Project Engineering Manual, version: 1.1 / article no.: 1000296 3
© KEBA 2006
History
Modification
from / to Date Modified pages Description Author
V1.0 / 100106 meis
V1.0 / V1.1 030806 10, 11 Changes to chapter "Creation of cfg-file" meis

Contents SANMOTION C FM 299/A
4 Project Engineering Manual, version: 1.1 / article no.: 1000296
© KEBA 2006

GA1060 Field bus master module Contents
Project Engineering Manual, version: 1.1 / article no.: 1000296 5
© KEBA 2006
Contents
1Brief description..............................................................................................................7
2General safety instructions ............................................................................................8
3Configuration...................................................................................................................9
Configuration with the KEMRO.Manager...........................................................................9
Creation of cfg-file............................................................................................................10
Setting the K-Bus address...............................................................................................11
4Connections, wiring ......................................................................................................12
SDC Bus interface...........................................................................................................12
General information..............................................................................................12
Connector.............................................................................................................12
Cable....................................................................................................................12
Cable routing ...................................................................................................................13
Bus topology....................................................................................................................13
Schematic diagram of the bus topology bus terminating board.......................................14
5Operation and displays.................................................................................................15
Status LED.......................................................................................................................15
GA1060 Bus Status LEDs ...............................................................................................15
6Technical data................................................................................................................16

Contents SANMOTION C FM 299/A
6 Project Engineering Manual, version: 1.1 / article no.: 1000296
© KEBA 2006

GA1060 Field bus master module Brief description
Project Engineering Manual, version: 1.1 / article no.: 1000296 7
© KEBA 2006
1 Brief description
The FM 299/A module is a K2-200 field bus master module for the Sanyo
Denki drive bus.
FM 299/A
CN1
STATUS
CN2
RXTX
Front view FM 299/A module
Two FM 299/A modules can be operated on one control CPU.

General safety instructions SANMOTION C FM 299/A
8 Project Engineering Manual, version: 1.1 / article no.: 1000296
© KEBA 2006
2 General safety instructions
zThe device is defined as an "open type equipment" so that it must be
installed in a control cabinet.
zThe safety instructions in the project engineering handbook "K2-200
automation system” are to be complied with.
CAUTION
•Turn off the power supply before inserting or removing the module. Otherwise,
the module can be destroyed or undefined signal states can lead to damage of
the control system.

GA1060 Field bus master module Configuration
Project Engineering Manual, version: 1.1 / article no.: 1000296 9
© KEBA 2006
3 Configuration
Only a name has to be assigned for the configuration of the FM 299/A. In
addition, the GA1060 bus must be configured, also with its name and the
cycle time.
The FM 299/A can be configured at the CPU module in two different ways:
•Via Kemro.manager
•through the creation of cfg-files with a text editor
Two FM 299/A modules can be operated on one CPU.
Configuration with the KEMRO.Manager
The Kemro.managers can be used to configure all modules of a systems as
well as the Sanyo Denki converters of the QSE series.
At selection of the FM 299/A one column is automatically created for the
bus connection, which is then used to connect the drives.
Once all modules have been specified in the system and after all
parameters have been adjusted the Kemro.manager creates the necessary
cfg-files.

Configuration SANMOTION C FM 299/A
10 Project Engineering Manual, version: 1.1 / article no.: 1000296
© KEBA 2006
Creation of cfg-file
The FM 299/A and the GA1060 bus do not have any special parameters
except for their name and cycle time.
The configuration file is used to configure also the drives operated at the
GA1060 – see the following example.
Example:
[IO.ONBOARD.KBUS:0]
name = "Kbus"
cycleTime = 0.001
traceWord = 0
[IO.ONBOARD.KBUS:0.FM299:0]
name = "FM299_Interface"
traceWord = 0
[IO.ONBOARD.KBUS:0.FM299:0.GA1060B:0]
name = "GA1060B_Bus"
cycleTime = 0.002
traceWord = 0
The following information describes the configuration of one of SDC’s QSE-
drive controller. Please refer to the relevant drive documentation for a
description of the parameters and additional information.
[IO.ONBOARD.KBUS:0.FM299:0.GA1060B:0.QSE:0]
name = "Axis_0"
address = 0
MOCODE = 16#1017
ENCODE = 16#800B
ENTYPE = 16#8300
driverMode = 3
positionMode = 1
maxPositionExponent = 32
positionOffset = 0.0
posUnitsToIncrements = 16.00
velUnitsToRpm = 11.777
torqueUnitsToPercent = 13.66
comBank = 16 // default = 17
resBank = 65 // default = 66
periodNum = 10
periodDenom = 200
traceWord = -1
[IO.ONBOARD.KBUS:0.FM299:0.GA1060B:0.QSE:0.BANK1]
DAT2 = 16#0001
DAT3 = 16#0001
DAT4 = 16#0005
DAT5 = 16#0000
DAT6 = 16#0032
DAT7 = 16#0090