Keba Kemro K2 User manual

Kemro K2
KePlast.HMI.KVB
Visualization
User's manual V3.05
Translation of the original manual

Document : V3.05 / article no.: 1000661
Filename : keplast_hmikvb_bhen.pdf
Pages : 234
.
© KEBA 2016
Specifications are subject to change due to further technical developments. Details presented may be subject to correction.
All rights reserved.
KEBA AG Headquarters: Gewerbepark Urfahr, 4041 Linz, Austria, Phone: [phone], Fax: [phone],
[email protected]
For information about our subsidiaries please look at www.keba.com.

Record of Revision
Version Date Change in chapter Description changed by
1.00 11-2007 Newly created sam
1.01 06-2008 All Adapted to KePlast V1.16 kalt
1.20 08-2008 Several Adapted to KePlast V1.19 kalt
1.21 02-2009 Several Adapted to Keplast V1.23 kalt
1.22 04-2009 Several Adapted to Keplast V1.24 kalt
1.24 03-2010 Several Adapted to KePlast V1.27 bru/pchr
1.25 04-2010 Several Adapted Auto calibration and heating parameters pchr
1.30 11-2010 Several Adapted to KePlast V1.30 fal
1.31 06-2011 4.50 Adapted to KePlast V1.30e; Adaptation in chapter "Con-
figuration Autocalib" pchr
2.00 09-2011 all Adapted to KePlast V1.32; HMI- KVB Redesign pchr
2.02 07-2012 all Adapted to KePlast V1.34 pchr, fal
2.04 10-2012 Several Adapted to KePlast V1.35 pchr
2.06 06-2013 Several Adapted to KePlast V1.36 pchr
3.00 03-2014 all Adapted to KePlast V1.38; HMI redesign pchr
3.01 06-2014 4.111 Adapted to KePlast V1.38a pchr
3.02 07-2014 Chapters 4.110-4.113 were described twice; deleted the
double chapters pchr
3.04 07-2015 Several Adapted to KePlast V1.40 mhf
3.05 01-2016 Several Adapted to KePlast V1.41. Changed description for
Ejector mode "Hold". Added description about vertical
page scrolling. Added descriptions for Simple Scope
mask and velocity calibration masks.
pchr, mhf
KePlast.HMI.KVB Record of Revision
© KEBA 2016
User's manual V3.05 3

Table of Contents
1 Introduction..................................................................................................................... 17
1.1 Purpose of the document...................................................................................... 17
1.2 Target groups, pre-conditions............................................................................... 17
1.3 Notes on this document........................................................................................ 17
1.3.1 Contents of document............................................................................ 17
1.3.2 Not contained in this document.............................................................. 18
1.4 Documentation for further reading........................................................................ 18
2 Safety Notes.................................................................................................................... 19
2.1 Representation...................................................................................................... 19
2.2 General safety instructions.................................................................................... 20
3 Operation and display.................................................................................................... 21
3.1 Basic layout........................................................................................................... 21
3.1.1 Status bar............................................................................................... 22
3.1.2 Status Icons............................................................................................ 23
3.1.3 Active Movements.................................................................................. 24
3.1.4 Mask navigation..................................................................................... 26
3.2 Mask hierarchy...................................................................................................... 27
3.3 Key assignments on the panel.............................................................................. 29
3.3.1 Function keys......................................................................................... 29
3.3.2 Numerical /alpha-numerical keypad....................................................... 29
3.3.3 Arrow key pad........................................................................................ 30
3.3.4 Keys for setting the operating mode....................................................... 31
3.3.5 Further Keys operating the injection molding machine.......................... 31
3.4 Tabs...................................................................................................................... 32
3.5 Quick access panel and favourite masks.............................................................. 33
3.5.1 Actual value panel.................................................................................. 34
3.5.2 Opening mask help................................................................................ 36
3.5.3 Opening context help............................................................................. 36
3.5.4 Mask print / Create screenshot.............................................................. 37
3.5.5 Creating a status report.......................................................................... 37
3.5.6 User login and logout............................................................................. 38
3.5.7 Favourite masks..................................................................................... 38
4 Description of the operating masks.............................................................................. 39
4.1 Overview mask...................................................................................................... 39
4.1.1 Purpose.................................................................................................. 39
4.1.2 Description of the mask.......................................................................... 39
4.1.3 Description of the elements.................................................................... 39
4.2 Overview vertical................................................................................................... 41
4.2.1 Purpose.................................................................................................. 41
4.2.2 Description of the mask.......................................................................... 41
4.2.3 Description of the elements.................................................................... 42
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User's manual V3.05 5

4.3 Mold - Tab Profile.................................................................................................. 44
4.3.1 Purpose.................................................................................................. 44
4.3.2 Description of the mask.......................................................................... 44
4.3.3 Description of the elements.................................................................... 45
4.4 Mold - Tab Graphic............................................................................................... 46
4.4.1 Purpose.................................................................................................. 46
4.4.2 Description of the mask.......................................................................... 46
4.4.3 Description of the elements.................................................................... 47
4.5 Mold Setup - Tab1................................................................................................. 47
4.5.1 Purpose.................................................................................................. 47
4.5.2 Description of the mask.......................................................................... 47
4.5.3 Description of the elements.................................................................... 48
4.6 Mold Setup - Tab2................................................................................................. 50
4.6.1 Purpose.................................................................................................. 50
4.6.2 Description of the mask.......................................................................... 50
4.6.3 Description of the elements.................................................................... 50
4.7 Mold Setup Advanced - Tab1................................................................................ 52
4.7.1 Purpose.................................................................................................. 52
4.7.2 Description of the mask.......................................................................... 52
4.7.3 Description of the elements.................................................................... 52
4.8 Mold Setup Advanced - Tab2................................................................................ 54
4.8.1 Purpose.................................................................................................. 54
4.8.2 Description of the mask.......................................................................... 54
4.8.3 Description of the elements.................................................................... 55
4.9 Mold Setup Advanced - Tab Mold control............................................................. 55
4.9.1 Purpose.................................................................................................. 55
4.9.2 Description of the mask.......................................................................... 56
4.9.3 Description of the elements.................................................................... 56
4.10 Mold height adjust................................................................................................. 57
4.10.1 Purpose.................................................................................................. 57
4.10.2 Description of the mask.......................................................................... 57
4.10.3 Description of the elements.................................................................... 58
4.11 Lubrication............................................................................................................. 60
4.11.1 Purpose.................................................................................................. 60
4.11.2 Description of the mask.......................................................................... 60
4.11.3 Description of the elements.................................................................... 60
4.12 Mold options - Tab rotary table............................................................................. 61
4.12.1 Purpose.................................................................................................. 61
4.12.2 Description of the mask.......................................................................... 61
4.12.3 Description of the elements.................................................................... 62
4.13 Mold options - Tab slide table............................................................................... 62
4.13.1 Purpose.................................................................................................. 62
4.13.2 Description of the mask.......................................................................... 63
4.13.3 Description of the elements.................................................................... 63
4.14 Mold options - Tab Automatic safety gate............................................................. 64
4.14.1 Purpose.................................................................................................. 64
4.14.2 Description of the mask.......................................................................... 64
4.14.3 Description of the elements.................................................................... 65
4.15 Mold options - Tab Coining / Venting.................................................................... 66
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© KEBA 2016
User's manual V3.056

4.15.1 Purpose.................................................................................................. 66
4.15.2 Description of the mask.......................................................................... 66
4.15.3 Description of the elements.................................................................... 67
4.16 Ejector and airvalves............................................................................................. 68
4.16.1 Purpose.................................................................................................. 68
4.16.2 Description of the mask.......................................................................... 68
4.16.3 Description of the elements.................................................................... 69
4.17 Ejector - Tab Graphic............................................................................................ 71
4.17.1 Purpose.................................................................................................. 71
4.17.2 Description of the mask.......................................................................... 71
4.17.3 Description of the elements.................................................................... 72
4.18 Ejector setup......................................................................................................... 72
4.18.1 Purpose.................................................................................................. 72
4.18.2 Description of the mask.......................................................................... 72
4.18.3 Description of the elements.................................................................... 73
4.19 Ejector Setup Advanced........................................................................................ 74
4.19.1 Purpose.................................................................................................. 74
4.19.2 Description of the mask.......................................................................... 74
4.19.3 Description of the elements.................................................................... 75
4.20 Cores..................................................................................................................... 76
4.20.1 Purpose.................................................................................................. 76
4.20.2 Description of the mask.......................................................................... 76
4.20.3 Description of the elements.................................................................... 77
4.21 Core setup - Tab1................................................................................................. 79
4.21.1 Purpose.................................................................................................. 79
4.21.2 Description of the mask.......................................................................... 79
4.21.3 Description of the elements.................................................................... 79
4.22 Core setup - Tab2................................................................................................. 80
4.22.1 Purpose.................................................................................................. 80
4.22.2 Description of the mask.......................................................................... 81
4.22.3 Description of the elements.................................................................... 81
4.23 Core Setup Advanced - Tab1................................................................................ 82
4.23.1 Purpose.................................................................................................. 82
4.23.2 Description of the mask.......................................................................... 83
4.23.3 Description of the elements.................................................................... 83
4.24 Core Setup Advanced - Tab2................................................................................ 84
4.24.1 Purpose.................................................................................................. 84
4.24.2 Description of the mask.......................................................................... 84
4.24.3 Description of the elements.................................................................... 85
4.25 Core Ramp Adjust................................................................................................. 85
4.25.1 Purpose.................................................................................................. 85
4.25.2 Description of the mask.......................................................................... 85
4.25.3 Description of the elements.................................................................... 86
4.26 Injection - Tab Profile............................................................................................ 86
4.26.1 Purpose.................................................................................................. 86
4.26.2 Description of the mask.......................................................................... 87
4.26.3 Description of the elements.................................................................... 87
4.27 Inject - Tab Graphic............................................................................................... 88
4.27.1 Purpose.................................................................................................. 88
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User's manual V3.05 7

4.27.2 Description of the mask.......................................................................... 89
4.27.3 Description of the elements.................................................................... 89
4.28 Plasticize and decompression - Tab Profile.......................................................... 90
4.28.1 Purpose.................................................................................................. 90
4.28.2 Description of the mask.......................................................................... 90
4.28.3 Description of the elements.................................................................... 90
4.29 Plasticize - Tab Graphic........................................................................................ 91
4.29.1 Purpose.................................................................................................. 91
4.29.2 Description of the mask.......................................................................... 91
4.29.3 Description of the elements.................................................................... 92
4.30 Inject Setup........................................................................................................... 92
4.30.1 Purpose.................................................................................................. 92
4.30.2 Description of the mask.......................................................................... 92
4.30.3 Description of the elements.................................................................... 93
4.31 Inject Setup Advanced - Tab1............................................................................... 95
4.31.1 Purpose.................................................................................................. 95
4.31.2 Description of the mask.......................................................................... 95
4.31.3 Description of the elements.................................................................... 95
4.32 Inject Setup Advanced - Tab2............................................................................... 96
4.32.1 Purpose.................................................................................................. 96
4.32.2 Description of the mask.......................................................................... 96
4.32.3 Description of the elements.................................................................... 97
4.33 Inject Setup Advanced - Tab Inject control........................................................... 98
4.33.1 Purpose.................................................................................................. 98
4.33.2 Description of the mask.......................................................................... 98
4.33.3 Description of the elements.................................................................... 98
4.34 Inject graph......................................................................................................... 100
4.34.1 Purpose................................................................................................ 100
4.34.2 Description of the mask........................................................................ 100
4.34.3 Description of the elements.................................................................. 101
4.35 Inject graph settings............................................................................................ 101
4.35.1 Purpose................................................................................................ 101
4.35.2 Description of the mask........................................................................ 102
4.35.3 Description of the elements.................................................................. 102
4.36 Valve gates - Tab1.............................................................................................. 103
4.36.1 Purpose................................................................................................ 103
4.36.2 Description of the mask........................................................................ 103
4.36.3 Description of the elements.................................................................. 103
4.37 Valve gates - Tab2.............................................................................................. 104
4.37.1 Purpose................................................................................................ 104
4.37.2 Description of the mask........................................................................ 105
4.37.3 Description of the elements.................................................................. 105
4.38 Valve gates - Tab Setup...................................................................................... 106
4.38.1 Purpose................................................................................................ 106
4.38.2 Description of the mask........................................................................ 107
4.38.3 Description of the elements.................................................................. 107
4.39 Nozzle - Tab Profile............................................................................................. 107
4.39.1 Purpose................................................................................................ 107
4.39.2 Description of the mask........................................................................ 107
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User's manual V3.058

4.39.3 Description of the elements.................................................................. 109
4.40 Nozzle - Tab Graphic.......................................................................................... 110
4.40.1 Purpose................................................................................................ 110
4.40.2 Description of the mask........................................................................ 110
4.40.3 Description of the elements.................................................................. 111
4.41 Nozzle Setup....................................................................................................... 112
4.41.1 Purpose................................................................................................ 112
4.41.2 Description of the mask........................................................................ 112
4.41.3 Description of the elements.................................................................. 112
4.42 Nozzle Setup Advanced...................................................................................... 113
4.42.1 Purpose................................................................................................ 113
4.42.2 Description of the mask........................................................................ 113
4.42.3 Description of the elements.................................................................. 114
4.43 Nozzle options..................................................................................................... 115
4.43.1 Purpose................................................................................................ 115
4.43.2 Description of the mask........................................................................ 115
4.43.3 Description of the elements.................................................................. 116
4.44 Heating Nozzle.................................................................................................... 117
4.44.1 Purpose................................................................................................ 117
4.44.2 Description of the mask........................................................................ 117
4.44.3 Description of the elements.................................................................. 118
4.45 Heating Nozzle Setup - Tab1.............................................................................. 119
4.45.1 Purpose................................................................................................ 119
4.45.2 Description of the mask........................................................................ 119
4.45.3 Description of the elements.................................................................. 119
4.46 Heating Nozzle Setup - Tab2.............................................................................. 121
4.46.1 Purpose................................................................................................ 121
4.46.2 Description of the mask........................................................................ 121
4.46.3 Description of the elements.................................................................. 121
4.47 Heating Mold - Hot runner................................................................................... 122
4.47.1 Purpose................................................................................................ 122
4.47.2 Description of the mask........................................................................ 122
4.47.3 Description of the elements.................................................................. 123
4.48 Hot runner Setup................................................................................................. 124
4.48.1 Purpose................................................................................................ 124
4.48.2 Description of the mask........................................................................ 125
4.48.3 Description of the elements.................................................................. 125
4.49 Hot runner Setup Advanced................................................................................ 126
4.49.1 Purpose................................................................................................ 126
4.49.2 Description of the mask........................................................................ 126
4.49.3 Description of the elements.................................................................. 127
4.50 Alarms................................................................................................................. 127
4.50.1 Purpose................................................................................................ 127
4.50.2 Description of the mask........................................................................ 127
4.50.3 Description of the elements.................................................................. 128
4.51 Production settings - Tab1.................................................................................. 128
4.51.1 Purpose................................................................................................ 128
4.51.2 Description of the mask........................................................................ 128
4.51.3 Description of the elements.................................................................. 129
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User's manual V3.05 9

4.52 Production settings - Tab2.................................................................................. 131
4.52.1 Purpose................................................................................................ 131
4.52.2 Description of the mask........................................................................ 131
4.52.3 Description of the elements.................................................................. 132
4.53 Production settings - Tab3.................................................................................. 132
4.53.1 Purpose................................................................................................ 132
4.53.2 Description of the mask........................................................................ 132
4.53.3 Description of the elements.................................................................. 132
4.54 Mold data............................................................................................................ 133
4.54.1 Purpose................................................................................................ 133
4.54.2 Description of the mask........................................................................ 133
4.54.3 Description of the elements.................................................................. 134
4.55 Export.................................................................................................................. 135
4.55.1 Purpose................................................................................................ 135
4.55.2 Description of the mask........................................................................ 135
4.55.3 Description of the elements.................................................................. 135
4.56 Energy Monitor.................................................................................................... 136
4.56.1 Purpose................................................................................................ 136
4.56.2 Description of the mask........................................................................ 136
4.56.3 Description of the elements.................................................................. 137
4.57 Energy Chart (by shot)........................................................................................ 137
4.57.1 Purpose................................................................................................ 137
4.57.2 Description of the mask........................................................................ 137
4.57.3 Description of the elements.................................................................. 138
4.58 Energy Chart (by time)........................................................................................ 139
4.58.1 Purpose................................................................................................ 139
4.58.2 Description of the mask........................................................................ 139
4.58.3 Description of the elements.................................................................. 140
4.59 Flex IO Mask....................................................................................................... 140
4.59.1 Purpose................................................................................................ 140
4.59.2 Description of the mask........................................................................ 140
4.59.3 Description of the elements.................................................................. 141
4.60 Flex IO SystemVariables..................................................................................... 142
4.60.1 Purpose................................................................................................ 142
4.60.2 Description of the mask........................................................................ 142
4.60.3 Description of the elements.................................................................. 143
4.61 Process data protocol (PDP)............................................................................... 143
4.61.1 Purpose................................................................................................ 143
4.61.2 Description of the mask........................................................................ 143
4.61.3 Description of the elements.................................................................. 144
4.62 Statistical Process Control (SPC)....................................................................... 145
4.62.1 Purpose................................................................................................ 145
4.62.2 Description of the mask........................................................................ 145
4.62.3 Description of the elements.................................................................. 146
4.63 SPC Settings....................................................................................................... 147
4.63.1 Purpose................................................................................................ 147
4.63.2 Description of the mask........................................................................ 147
4.63.3 Description of the elements.................................................................. 148
4.64 SPC Variable Setup............................................................................................ 148
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User's manual V3.0510

4.64.1 Purpose................................................................................................ 148
4.64.2 Description of the mask........................................................................ 149
4.64.3 Description of the elements.................................................................. 149
4.65 IO Monitor Overview........................................................................................... 150
4.65.1 Purpose................................................................................................ 150
4.65.2 Description of the mask........................................................................ 150
4.65.3 Description of the elements.................................................................. 150
4.66 IO Monitor Digital Inputs...................................................................................... 151
4.66.1 Purpose................................................................................................ 151
4.66.2 Description of the mask........................................................................ 151
4.66.3 Description of the elements.................................................................. 152
4.67 IO Monitor Digital Outputs................................................................................... 152
4.67.1 Zweck................................................................................................... 152
4.67.2 Description of the mask........................................................................ 152
4.67.3 Description of the elements.................................................................. 153
4.68 IO Monitor Analog inputs..................................................................................... 154
4.68.1 Purpose................................................................................................ 154
4.68.2 Description of the mask........................................................................ 154
4.68.3 Description of the elements.................................................................. 154
4.69 IO Monitor Analog outputs.................................................................................. 155
4.69.1 Purpose................................................................................................ 155
4.69.2 Description of the mask........................................................................ 155
4.69.3 Description of the elements.................................................................. 155
4.70 IO Monitor Temperature Inputs........................................................................... 156
4.70.1 Purpose................................................................................................ 156
4.70.2 Description of the mask........................................................................ 156
4.70.3 Description of the elements.................................................................. 156
4.71 IO Monitor PWM outputs (PO)............................................................................ 157
4.71.1 Purpose................................................................................................ 157
4.71.2 Description of the mask........................................................................ 157
4.71.3 Description of the elements.................................................................. 158
4.72 IO Replace.......................................................................................................... 158
4.72.1 Purpose................................................................................................ 158
4.72.2 Description of the mask........................................................................ 158
4.72.3 Description of the elements.................................................................. 159
4.73 IO Replace AI/AO................................................................................................ 159
4.73.1 Purpose................................................................................................ 159
4.73.2 Description of the mask........................................................................ 159
4.73.3 Description of the elements.................................................................. 159
4.74 IO Replace DI/DO............................................................................................... 160
4.74.1 Purpose................................................................................................ 160
4.74.2 Description of the mask........................................................................ 160
4.74.3 Description of the elements.................................................................. 160
4.75 IO Replace TI...................................................................................................... 160
4.75.1 Purpose................................................................................................ 160
4.75.2 Description of the mask........................................................................ 161
4.75.3 Description of the elements.................................................................. 161
4.76 CAN-Monitor....................................................................................................... 161
4.76.1 Purpose................................................................................................ 161
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User's manual V3.05 11

4.76.2 Description of mask.............................................................................. 161
4.76.3 Description of the elements.................................................................. 162
4.77 Sequence mask.................................................................................................. 163
4.77.1 Purpose................................................................................................ 163
4.77.2 Description of the mask........................................................................ 163
4.77.3 Description of the elements.................................................................. 164
4.78 Sequence - Safety conditions............................................................................. 165
4.78.1 Purpose................................................................................................ 165
4.78.2 Description of the mask........................................................................ 165
4.79 Software version................................................................................................. 166
4.79.1 Purpose................................................................................................ 166
4.79.2 Description of the mask........................................................................ 166
4.79.3 Description of the elements.................................................................. 167
4.80 Alarmlog / Infolog masks..................................................................................... 167
4.80.1 Purpose................................................................................................ 167
4.80.2 Description of the mask........................................................................ 167
4.80.3 Description of the buttons..................................................................... 168
4.81 Service Mask - Tab1........................................................................................... 169
4.81.1 Purpose................................................................................................ 169
4.81.2 Description of the mask........................................................................ 169
4.81.3 Description of the elements.................................................................. 170
4.82 Service Mask - Tab2........................................................................................... 170
4.82.1 Purpose................................................................................................ 170
4.82.2 Description of the mask........................................................................ 170
4.82.3 Description of the elements.................................................................. 171
4.83 Service Mask - Tab3........................................................................................... 172
4.83.1 Purpose................................................................................................ 172
4.83.2 Description of the mask........................................................................ 172
4.83.3 Description of the elements.................................................................. 172
4.84 ServiceNet Overview........................................................................................... 173
4.84.1 Purpose................................................................................................ 173
4.84.2 Description of the mask........................................................................ 173
4.84.3 Description of the elements.................................................................. 174
4.85 ServiceNet Setup................................................................................................ 175
4.85.1 Purpose................................................................................................ 175
4.85.2 Description of the mask........................................................................ 175
4.85.3 Description of the elements.................................................................. 176
4.86 ServiceNet SIM card information........................................................................ 177
4.86.1 Purpose................................................................................................ 177
4.86.2 Description of the mask........................................................................ 177
4.86.3 Description of the elements.................................................................. 178
4.87 ServiceNet SIM list.............................................................................................. 178
4.87.1 Purpose................................................................................................ 178
4.87.2 Description of the mask........................................................................ 178
4.87.3 Description of the elements.................................................................. 179
4.88 Scope.................................................................................................................. 180
4.88.1 Purpose................................................................................................ 180
4.88.2 Description of the mask........................................................................ 180
4.88.3 Description of the elements.................................................................. 181
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User's manual V3.0512

4.89 Company information.......................................................................................... 184
4.89.1 Purpose................................................................................................ 184
4.89.2 Description of the mask........................................................................ 184
4.90 Network settings.................................................................................................. 184
4.90.1 Purpose................................................................................................ 184
4.90.2 Description of the mask........................................................................ 184
4.90.3 Description of the elements.................................................................. 185
4.91 Machine Lock/Unlock.......................................................................................... 185
4.91.1 Purpose................................................................................................ 185
4.91.2 Description of the mask........................................................................ 186
4.91.3 Description of the elements.................................................................. 187
4.92 Machine data - Tab1........................................................................................... 187
4.92.1 Purpose................................................................................................ 187
4.92.2 Description of the mask........................................................................ 187
4.92.3 Description of the buttons..................................................................... 188
4.93 Machine data - Tab2........................................................................................... 188
4.93.1 Purpose................................................................................................ 188
4.93.2 Description of the mask........................................................................ 188
4.93.3 Description of the elements.................................................................. 189
4.94 Maschine data backup........................................................................................ 190
4.94.1 Purpose................................................................................................ 190
4.94.2 Description of the mask........................................................................ 190
4.94.3 Description of the buttons..................................................................... 190
4.95 Maschine equipment - Tab1................................................................................ 191
4.95.1 Purpose................................................................................................ 191
4.95.2 Description of the mask........................................................................ 191
4.95.3 Description of the elements.................................................................. 192
4.96 Maschine equipment - Tab2................................................................................ 194
4.96.1 Purpose................................................................................................ 194
4.96.2 Description of the mask........................................................................ 194
4.96.3 Description of the elements.................................................................. 195
4.97 Pump selection.................................................................................................... 196
4.97.1 Purpose................................................................................................ 196
4.97.2 Description of the mask........................................................................ 196
4.97.3 Description of the elements.................................................................. 197
4.98 Strokes - Tab1..................................................................................................... 197
4.98.1 Purpose................................................................................................ 197
4.98.2 Description of the mask........................................................................ 197
4.98.3 Description of the elements.................................................................. 198
4.99 Strokes - Tab2..................................................................................................... 199
4.99.1 Purpose................................................................................................ 199
4.99.2 Description of the mask........................................................................ 199
4.99.3 Description of the elements.................................................................. 199
4.100 Machine limits..................................................................................................... 200
4.100.1 Purpose................................................................................................ 200
4.100.2 Description of the mask........................................................................ 200
4.100.3 Description of the elements.................................................................. 201
4.101 Lintab mask......................................................................................................... 201
4.101.1 Purpose................................................................................................ 201
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4.101.2 Description of the mask........................................................................ 201
4.101.3 Description of the elements.................................................................. 202
4.102 Lintab select mask.............................................................................................. 202
4.102.1 Purpose................................................................................................ 202
4.102.2 Description of the mask........................................................................ 202
4.102.3 Description of the elements.................................................................. 203
4.103 Calibration - Tab Auto calibration........................................................................ 203
4.103.1 Purpose................................................................................................ 203
4.103.2 Description of the mask........................................................................ 204
4.103.3 Description of the elements.................................................................. 205
4.104 Calibration - Tab auto calibration settings........................................................... 207
4.104.1 Purpose................................................................................................ 207
4.104.2 Description of the mask........................................................................ 207
4.104.3 Description of the elements.................................................................. 208
4.105 Calibration Trancducer - Tab1............................................................................ 208
4.105.1 Purpose................................................................................................ 208
4.105.2 Description of the mask........................................................................ 208
4.105.3 Description of the elements.................................................................. 209
4.106 Calibration Trancducer - Tab2............................................................................ 209
4.106.1 Purpose................................................................................................ 209
4.106.2 Description of the mask........................................................................ 210
4.106.3 Description of the elements.................................................................. 210
4.107 Calibration pressure sensors.............................................................................. 211
4.107.1 Purpose................................................................................................ 211
4.107.2 Description of the mask........................................................................ 211
4.107.3 Description of the elements.................................................................. 211
4.108 Calibration cavity pressure sensors.................................................................... 212
4.108.1 Purpose................................................................................................ 212
4.108.2 Description of the mask........................................................................ 212
4.108.3 Description of the elements.................................................................. 212
4.109 Calibration pressure sensor for mold servo valve control................................... 213
4.109.1 Purpose................................................................................................ 213
4.109.2 Description of the mask........................................................................ 213
4.109.3 Description of the elements.................................................................. 214
4.110 Calibration pump................................................................................................. 214
4.110.1 Purpose................................................................................................ 214
4.110.2 Description of the mask........................................................................ 214
4.110.3 Description of the elements.................................................................. 215
4.111 Calibration pump for plast................................................................................... 217
4.111.1 Purpose................................................................................................ 217
4.111.2 Description of the mask........................................................................ 217
4.111.3 Description of the elements.................................................................. 217
4.112 Drive Monitor....................................................................................................... 219
4.112.1 Purpose................................................................................................ 219
4.112.2 Description of the mask........................................................................ 219
4.112.3 Description of the elements.................................................................. 220
4.113 Drive Tuning........................................................................................................ 220
4.113.1 Purpose................................................................................................ 220
4.113.2 Description of the mask........................................................................ 220
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User's manual V3.0514

4.113.3 Description of the elements.................................................................. 221
4.114 PQ- chart............................................................................................................. 223
4.114.1 Purpose................................................................................................ 223
4.114.2 Description of the mask........................................................................ 223
4.114.3 Description of the elements.................................................................. 224
4.115 Temperature Chart.............................................................................................. 225
4.115.1 Purpose................................................................................................ 225
4.115.2 Description of the mask........................................................................ 225
4.115.3 Description of the elements.................................................................. 226
4.116 Maximum Velocities............................................................................................ 226
4.116.1 Purpose................................................................................................ 226
4.116.2 Description of the mask........................................................................ 227
4.116.3 Description of the elements.................................................................. 227
4.117 Automatic ramp calibration.................................................................................. 228
4.117.1 Purpose................................................................................................ 228
4.117.2 Description of the mask........................................................................ 228
4.117.3 Description of the elements.................................................................. 229
4.118 Automatic maximum speed calibration............................................................... 230
4.118.1 Purpose................................................................................................ 230
4.118.2 Description of the mask........................................................................ 230
4.118.3 Description of the elements.................................................................. 230
4.119 Automatic minimum speed calibration................................................................ 230
4.119.1 Purpose................................................................................................ 230
4.119.2 Description of the mask........................................................................ 231
4.119.3 Description of the elements.................................................................. 231
4.120 Display and user settings.................................................................................... 231
4.120.1 Purpose................................................................................................ 231
4.120.2 Description of the mask........................................................................ 232
4.120.3 Description of the elements.................................................................. 232
KePlast.HMI.KVB Table of Contents
© KEBA 2016
User's manual V3.05 15

1 Introduction
1.1 Purpose of the document
This document describes all masks of the KePlast.KVB visualization and prin-
cipal operating sequences.
1.2 Target groups, pre-conditions
This document addresses the following group of people with the relevant pre-
qualifications:
Target group Required pre-qualifications
Machine setter
●Basic technical training or in-house training
●Knowledge in:
●safety instructions,
●working mode of machine or plant,
●setting options at the operating installations.
Machine operator
●In-house training
●Knowledge in:
●safety instructions,
●production process.
Service technician
Basictechnicaleducation(technicalcollegeorcorrespondingpro-
fessional experience).
Required knowledge:
●functioning of a SPS,
●Safety instructions,
●functioning of the machine or plant,
●diagnosis functions,
●analyzing and resolving machine errors systematically.
1.3 Notes on this document
This manual is integral part of the product. It is to be retained over the entire
life cycle of the product and should be forwarded to any subsequent owners
or users of the product.
1.3.1 Contents of document
●Description of all masks of the visualization.
●Description of the principal operating sequences during the production
process.
●Description of the principal operating sequences during machine adjust-
ment.
KePlast.HMI.KVB Introduction
© KEBA 2016
User's manual V3.05 17

1.3.2 Not contained in this document
●Does not supply setting values for the injection molding machine.
●Does not describe the installation and programming of the KePlast HMI
KVB visualization.
●Does not describe sequence of injection molding process
1.4 Documentation for further reading
Doc.No. Designation Target group
1008451 Kemro.view.basic, program-
ming manual
Intended for programmers.
Describes the programming
and functionality of the
view.basic visualization.
1000349 view.basic IEC- library de- scription, programming man-
ual
Intended for programmers.
This library contains algorithm
blocks and functions for pro-
gramming view.basic in KeS-
tudio IECEdit.
1000927 KePlast.MachineLockFunc-
tion, user's manual
Intended for machine setter
and machine operator. De-
scribes the functionality of Ke-
Plast.MachineLock-Function
1008390 KePlastMoldvalvecontrol,us-
er's manual
Intended for machine startup
technicans. Describes the set-
up of a mold servo valve.
1000972 KePlast Servo valve control,
user's manual
Intended for machine startup
technicans. Describes the set-
up of an injection servo valve .
Introduction KePlast.HMI.KVB
© KEBA 2016
User's manual V3.0518

2 Safety Notes
2.1 Representation
At various points in this manual you will see notes and precautionary warnings
regarding possible hazards. The symbols used have the following meaning:
DANGER!
●indicates an imminently hazardous situation which will result in death or
serious bodily injury if the corresponding precautions are not taken.
WARNING!
●indicates a potentially hazardous situation which can result in death or se-
rious bodily injury if the corresponding precautions are not taken.
CAUTION!
●meansthatif the corresponding safety measures arenottaken, a potentially
hazardous situation can occur that may result in property injury or slight
bodily injury.
CAUTION
●CAUTION used without the safety alert symbol indicates a potentially haz-
ardous situation which, if not avoided, may result in damage to property.
●This symbol reminds you of the possible consequences of touching elec-
trostatically sensitive components.
Information
Useful practical tips and information on the use of equipment are identified
by the “Information” symbol. They do not contain any information that warns
about potentially dangerous or harmful functions.
KePlast.HMI.KVB Safety Notes
© KEBA 2016
User's manual V3.05 19

2.2 General safety instructions
WARNING!
The system (hardware and software) only meets category B according to
EN ISO 13849-1. Thus it is not intended for usage in safety-relevant control ap-
plications in the field of personal safety (e.g. emergency stop).
To implement potentially necessary safety-relevants control tasks, always use
additionalexternal safety devices according to EN ISO 13849-1 that are intended
for the particular purpose and meet the necessary functional safety.
For further information see EN ISO 13849-1 and refer to chapter "EC directives
and standards" in the manuals for a list of norms applying to the product.
The safety notices for the installation and commissioning of the product can be
found in the user manuals of the components or in the system manual and must
be read and observed before installation or commissioning.
The user manual must be kept throughout the entire service life of the product.
WARNING!
●This document serves as template for the machine manufacturer.
●Priorto transfer tothemachineoperator thecontentsofthis documentmust
be adjusted to the injection molding machine on which the system is used.
●The machine manufacturer must insert safety instructions at the relevant
positions in the document.
Safety Notes KePlast.HMI.KVB
© KEBA 2016
User's manual V3.0520