Keba ServoOne CM Series User manual

Active supply unit BG3
Charging module
Compact multi-axis system ServoOne CM
ServoOne CM
ServoOne CM-L
ServoOne CM-A
ServoOne CM-D
Operation Manual

2
Operation Manual ServoOne CM-L and ServoOne CM-A
ID no.: 1800.208B.1-00 Date: 03/2020
Overview ServoOne CM-L charging module,
ServoOne CM-A active supply unit and
ServoOne CM-D active supply unit
Active supply unit
ServoOne CM-L
charging module ServoOne CM-A ServoOne CM-D
SO CM-L.0000.0000.0
BG1
SO CM-A.00L2.0000.0
BG3
SO CM-A.00L4.0000.0
BG3
SO CM-D.00L2.0000.0
BG3 *)
*) In preparation
Operation manual ServoOne CM-L charging module and
ServoOne CM-A and ServoOne CM-D
Compact multi-axis system ServoOne CM
ID no.: 1800.208B.1-00
Date: 03/2020
Applicable as from rmware version: Vx.x
The German version is the original of this documentation.
Multi-axis system ServoOne CM
Consisting of the ServoOne CM-P supply unit, the DC-powered ServoOne CM axis
controllers and a matching controller MotionOne CM, the compact multi-axis system
SystemOne CM offers a high degree of solutions expertise and exibility in the range
from 2 A to 210 A rated current.
With the aid of the ServoOne SO CM-E expansion module , the
ServoOne CM axis controller BG1+2 can be combined with the
ServoOne CM axis controller BG3+4 without problems.
The addition to the ServoOne CM-P supply unit BG3+4 of the
ServoOne CM-C capacitance module makes possible usage in even more dynamic
applications.
The external ServoOne SO CM-S switched-mode power supply is also available for the
24 V control supply.
Reduction of the wiring and shortening of the installation times are just as easy to
achieve as resource-saving, cost-conscious operation.
Subject to technical change without notice
The content of our documentation was compiled with the greatest care and attention,
and based on the latest information available to us.
We should nevertheless point out that this document cannot always be updated simul-
taneously with the ongoing technical development of our products.
Information and specications may be subject to change at any time. For information on
the latest version, please visit www.keba-lti.com.

3
Table of contents
Operation Manual ServoOne CM-L and ServoOne CM-A
ID no.: 1800.208B.1-00 Date: 03/2020
Table of contents
2.7 Relevant laws, standards and directives applied ...............................................13
2.8 Declaration of conformity ...................................................................................14
3 Mechanical installation .......................................................... 15
3.1 Notes for installation ..........................................................................................15
3.1.1 Order and arrangement ......................................................................15
3.2 Mounting clearances .........................................................................................16
3.3 Cooling the devices ............................................................................................17
3.4 Installation of the devices for wall mounting .......................................................18
3.4.1 Dimensions, wall mounting model (housing with heat sink) ................18
3.5 Installation of devices for liquid cooling...............................................................20
3.5.1 Dimensions, liquid cooling model .......................................................20
3.6 Cooling circuit connection .................................................................................21
4 Electrical installation .............................................................. 23
4.1 Before you start .................................................................................................23
4.2 Effective EMC installation ..................................................................................23
4.3 Overview of the connections .............................................................................25
4.3.1 Connections, ServoOne CM-L charging module ...............................25
4.3.2 Connections, ServoOne CM-A active supply unit ..............................26
4.3.3 Connections, ServoOne CM-D active supply unit (in preparation).......28
4.4 Protective earth conductor connection ..............................................................29
4.4.1 PE connection in accordance with DIN EN 61800-5-1 .......................29
4.4.2 Connection principle ..........................................................................29
4.5 Electrical isolation concept ................................................................................30
4.6 AC mains connection (power supply) .................................................................32
4.6.1 Layout, ServoOne CM-L charging module LINE IN .............................32
4.6.2 Layout, ServoOne CM-A active supply unit LINE FILTER and SYNC (SO
CM-A.00L2).........................................................................................32
Table of contents
1 General .................................................................................... 5
1.1 Target group ......................................................................................................5
1.2 Prerequisites ......................................................................................................5
1.3 Pictograms ........................................................................................................5
1.4 Disclaimer ..........................................................................................................5
1.5 Reference documents .......................................................................................5
1.6 Order code ........................................................................................................6
1.6.1 Order code ServoOne CM-L charging module ..................................6
1.6.2 Order codes, ServoOne CM-A active supply unit ...............................6
1.7 Rating plate .......................................................................................................7
1.8 Brief description ................................................................................................8
1.9 Scope of supply .................................................................................................10
1.9.1 ServoOne CM-L charging module ......................................................10
1.9.2 ServoOne CM-A supply unit ...............................................................10
1.9.3 ServoOne CM-D supply unit (in preparation).......................................10
1.10 Disposal .............................................................................................................10
1.11 S up por t .............................................................................................................10
2 Safety ....................................................................................11
2.1 Overview ...........................................................................................................11
2.2 Measures for your safety ...................................................................................11
2.3 General safety instructions and warnings ..........................................................12
2.4 Intended use ......................................................................................................12
2.4.1 Repair .................................................................................................13
2.5 Misuse ...............................................................................................................13
2.6 Responsibility ....................................................................................................13

4
Table of contents
Operation Manual ServoOne CM-L and ServoOne CM-A
ID no.: 1800.208B.1-00 Date: 03/2020
Table of contents
4.11.3 Specication, relay contact (X5) .........................................................47
4.11.4 Specication, connection of temperature sensor (X1) .........................48
4.12 Control connections ServoOne CM-A active supply unit ..................................48
4.12.1 Specication, cross-communication (X3 and X4) ...............................50
4.12.2 Specication, EtherCAT® (X5.1 and X5.2) ...........................................50
4.12.3 Digital inputs (X6) (standard functions) ................................................51
4.12.4 Specication, X11 Safe-DI ..................................................................52
4.13 Motor connection with SO CM-D (in preparation)...............................................52
4.14 Encoder connections SO CM-D (in preparation).................................................52
4.15 Commissioning ..................................................................................................53
5 Diagnostics ........................................................................... 55
5.1 Status indication LED ........................................................................................55
5.1.1 ServoOne CM-L charging module ......................................................55
5.1.2 ServoOne CM-A active supply unit ....................................................56
5.1.3 ServoOne CM-D active supply unit ....................................................57
A Appendix ............................................................................... 59
A.1 Technical data, ServoOne CM-L charging module ............................................59
A.1.1 Technical data, ServoOne CM-L charging module brake chopper......59
A.2 Technical data, ServoOne CM-A active supply unit............................................60
A.3 Ambient conditions.............................................................................................60
A.4 Power reduction at Tunom ≥ 40 °C .......................................................................61
A.6 Certication .......................................................................................................62
A.6.1 CE certication ...................................................................................62
A.6.2 UL certication (in preparation)............................................................62
A.7 Accessories .......................................................................................................63
A.8 Mains lter .........................................................................................................63
4.6.3 Layout, ServoOne CM-A active supply unit LINE FILTER and SYNC (SO
CM-A.00L4).........................................................................................33
4.6.4 Layout, ServoOne CM-D active supply unit LINE FILTER and SYNC (SO
CM-D.00L2) *) .....................................................................................33
4.6.5 Power supply mains connection ServoOne CM-L, ServoOne CM-A and
ServoOne CM-D .................................................................................34
4.6.6 ServoOne CM-L: Specication of the LINE IN connection .................36
4.6.7 ServoOne CM-A: specication, LINE FILTER, SYNC and LC (Temp) con-
nections .............................................................................................36
4.6.8 ServoOne CM-D: specication, LINE FILTER, SYNC and LC (Temp) con-
nections .............................................................................................37
4.6.9 Residual current device ......................................................................38
4.6.10 Mains fuses ........................................................................................38
4.7 Operation on TT, TN and IT system ...................................................................38
4.7.1 Operation of the ServoOne CM-A on TN and TT system ...................38
4.7.2 Operation of the ServoOne CM-A on IT system .................................38
4.8 24 V control voltage supply ................................................................................39
4.8.1 Control supply with SO CM-S switched-mode power supply ............39
4.8.2 Control supply via external 24V power supply unit ............................39
4.9 Busbars for the supply voltages .........................................................................41
4.9.1 Busbars, 24 V control supply with SO CM-S ......................................42
4.9.2 Busbars, 24 V control supply from external switched-mode power supply ..
42
4.9.3 DC link supply ....................................................................................43
4.9.4 Overview of busbars in the group .......................................................43
4.10 Connection for braking resistor X11....................................................................44
4.10.1 Layout, terminal X11 ...........................................................................44
4.10.2 Specication, terminal X11 external braking resistor ...........................44
4.11 Control connections ServoOne CM-L charging module.....................................46
4.11.1 Specication, cross-communication (X3) ...........................................47
4.11.2 Specication, connection "State" (X6) ................................................47

5
General
Operation Manual ServoOne CM-L and ServoOne CM-A
ID no.: 1800.208B.1-00 Date: 03/2020
General
1 General
The product DVD from KEBA Industrial Automation Germany GmbH contains the
complete documentation for the related product series. The documentation for a product
series includes the operation manual (hardware description), device help (software
description) as well as further user manuals (e.g. eld bus description) and specications.
The documents are available in PDF format.
1.1 Target group
Dear user,
The documentation forms part of the device and contains important information on
operation and service. It is aimed at all persons who undertake mounting, installation,
commissioning and servicing work on the product.
1.2 Prerequisites
Prerequisites for usage of the devices from KEBA
yThe documentation on the devices is to be stored so it is legible, accessible at
all times and for the entire life of the product.
yRead and ensure you understand the documentation on your device.
yQualication: to prevent injury or damage, personnel may only work on the
device if they have electrical engineering qualications.
yKnowledge required:
− National health and safety regulations (e.g. DGUV V3 in Germany)
− Mounting, installation, commissioning and operation of the device
Work in other areas, for example transport, storage and disposal is only allowed to be
undertaken by trained personnel.
1.3 Pictograms
The pictograms used in this operation manual signify the following for the user:
NOTE
Useful information for the user.
Reference to other documents.
You will nd the "safety instructions and warnings" used in this operation manual in
chapter 2 Safety.
1.4 Disclaimer
Following the documentation on the devices from KEBA is a prerequisite:
yFor safe operation.
yTo achieve stated performance features and product characteristics.
KEBA does not accept any liability for injuries, damage or nancial losses that result from
the failure to follow the documentation.
1.5 Reference documents
NOTE
You will nd all reference documents for this device on our web site:
www.keba-lti.com in Service > Downloads

6
General
Operation Manual ServoOne CM-L and ServoOne CM-A
ID no.: 1800.208B.1-00 Date: 03/2020
General
1.6 Order code
1.6.1 Order code ServoOne CM-L charging module
Article designation SO CM - L. 0 0 x x . 0 0 0 0 . 0
ServoOne
Compact Multi-axis
Charging module
model L: Charging module
Power supply 0: 3 x 230 - 480 V AC
Cooling 0: With heat sink
Max. power BR 00: 114 kW
24 V control voltage
supply 0: Without 24 V SMPS
Braking resistor 0: External
Extras 0: None
1: Assemblies with protective coating
Model 0: KEBA
Version index
1.6.2 Order codes, ServoOne CM-A active supply unit
Article designation SO CM - A. 0 0 x x . 0 0 0 0 . 0
ServoOne
Compact Multi-axis
Supply unit model
A: Active
D: Active PSU +
single-axis *)
Power supply 0: 3 x 230 - 480 V AC
Cooling 0: With heat sink
2: Liquid cooling *)
Power L2: 30 kW (BG3) *)
L4: 55 kW (BG3)
24 V control voltage
supply 0: Without 24 V SMPS
Option 0: Not included
Extras 0: None
1: Assemblies with protective coating
Model 0: KEBA
Version index
*) In preparation

7
General
Operation Manual ServoOne CM-L and ServoOne CM-A
ID no.: 1800.208B.1-00 Date: 03/2020
General
ServoOne CM-A active supply unit
Mac Adr.:
SW:
FS SW1:
SN:
SN:
FS SW2:
Industrial Automation
Germany GmbH
35633 Lahnau
Gewerbestraße 5-9
Multiple rated equipment. See instruction manual
In:
Out:
Year:
T1
T
SO CM-A.00L2.0000.0
JJWWSXXXX
400 V - 480 V 3ph
2019
50/60 Hz, 42 A-36 A
600 V - 750 V DC
50 A - 40 A DC
JJWWSXXXX
MACADR
V 0.1
SO CM-A.00L2.0000.0
A
Serial no. key:
- JJ (YY) = Prod. year
- WW = Calendar week (CW)
- S = Production site
- XXXX = Sequential no. per CW
A: Revision state e.g. F
Figure 1.2 Hardware rating plate, ServoOne CM-A SO CM-A.00L2.0000.0 (example)
1.7 Rating plate
On the rating plate for the device you will nd the serial number, from which you can
identify the date of manufacture based on the following key.
ServoOne CM-L charging module
Mac Adr.:
SW:
FS SW1:
SN:
SN:
FS SW2:
Industrial Automation
Germany GmbH
35633 Lahnau
Gewerbestraße 5-9
Multiple rated equipment. See instruction manual
In:
Out:
Year:
T1
T
SO CM-L.0000.0000.0
JJWWSXXXX
400 V - 480 V 3ph
2019
50/60 Hz, 16 A
565 V - 750 V DC
JJWWSXXXX
MACADR
V 0.1
SO CM-L.0000.0000.0
A
Serial no. key:
- JJ (YY) = Prod. year
- WW = Calendar week (CW)
- S = Production site
- XXXX = Sequential no. per CW
A: Revision state e.g. F
Figure 1.1 Hardware rating plate, ServoOne CM-L charging module (example)

8
General
Operation Manual ServoOne CM-L and ServoOne CM-A
ID no.: 1800.208B.1-00 Date: 03/2020
General
Mac Adr.:
SW:
FS SW1:
SN:
SN:
FS SW2:
Industrial Automation
Germany GmbH
35633 Lahnau
Gewerbestraße 5-9
Multiple rated equipment. See instruction manual
In:
Out:
Year:
T1
T
SO CM-A.00L4.0000.0
JJWWSXXXX
400 V - 480 V 3ph
2019
50/60 Hz, 79 A-67 A
600 V - 750 V DC
91 A - 73 A DC
JJWWSXXXX
MACADR
V 0.1
SO CM-A.00L4.0000.0
A
Serial no. key:
- JJ (YY) = Prod. year
- WW = Calendar week (CW)
- S = Production site
- XXXX = Sequential no. per CW
A: Revision state e.g. F
Figure 1.3 Hardware rating plate, ServoOne CM-A SO CM-A.00L4.0000.0 (example)
T
T1
Figure 1.4 Position of rating plate (T) Figure 1.5 Position of second rating plate (T1)
A second rating plate (T1) with only the most important information is on the top of
the busbar cover. In this way the rating plate data can also be seen if the devices are
installed in a row.
1.8 Brief description
NOTE
Only the ServoOne CM-L charging module and the
ServoOne CM-A active supply unit are described in this operation manual.
You will nd information on other components in the related operation
manuals.
The ServoOne CM-L charging module (SO CM-L) and the
ServoOne CM-A active supply unit (SO CM-A) with energy recovery are components of
the multiple axis automation system SystemOne CM and are always used together.
ServoOne CM-L charging module
The ServoOne CM-L charging module (BG1) is used for pre-charging the DC link, for
the connection of the braking resistor and for the supply of the 24 V control voltage. The
maximum braking power is 115 kW. The maximum capacitance of the DC link that can
be pre-charged is 40000 µF.
ServoOne CM-L charging module for pre-charging
Unit SO-CM-L.0000
Maximum braking power kW 115
Continuous braking power kW 6
Mains voltage V AC 3 x 230 – 480
Tolerance on the supply voltage ± 10%
Control voltage 24 V With external switched-mode power supply via busbars
or connection to separate connectors.
For further technical data, see “A.1 Technical data,”.

9
General
Operation Manual ServoOne CM-L and ServoOne CM-A
ID no.: 1800.208B.1-00 Date: 03/2020
General
ServoOne CM-D active supply unit with energy recovery (in preparation)
Unit SO CM-D.00L2
Tolerance on the supply voltage %± 10%
Pre-charging with SO CM-L charging module
Brake chopper via SO CM-L charging module
Motor rated current A 45
For further technical data, see “A.2 Technical data,”
ServoOne CM-A active supply unit
The ServoOne CM-A active supply unit is used for the supply and recovery of energy
via an LC lter. The DC link is pre-charged by the ServoOne CM-L charging module.
After the end of the pre-charging, it is disconnected from the mains and the
ServoOne CM-A active supply unit takes over the supply or recovery of energy via the
LC lter.
ServoOne CM-A active supply unit with energy recovery
Unit SO CM-A.00L2 SO CM-A.00L4
Energy supply, rated power [kW] kW 30 55
Energy supply, max. power [kW] kW 60 110
Energy recovery, rated powers [kW] kW 30 55
Energy recovery, max. power [kW] kW 60 110
Mains voltage V AC 3 x 230 – 480 3 x 230 – 480
Tolerance on the supply voltage ± 10% ± 10%
Pre-charging with SO CM-L charging module
Brake chopper via SO CM-L charging module
For further technical data, see “A.2 Technical data,”
ServoOne CM-D active supply unit (in preparation)
The ServoOne CM-D active supply unit is used for the supply and recovery of energy
via an LC lter and also makes it possible to connect a motor. The DC link is pre-
charged by the ServoOne CM-L charging module. After the end of the pre-charging, it is
disconnected from the mains and the ServoOne CM-D active supply unit takes over the
supply or recovery of energy via the LC lter.
ServoOne CM-D active supply unit with energy recovery (in preparation)
Unit SO CM-D.00L2
Energy supply, rated power kW 30
Energy supply, max. power kW 60
Energy recovery, rated powers kW 30
Energy recovery, max. power kW 60
Mains voltage V AC 3 x 230 – 480 V AC

10
General
Operation Manual ServoOne CM-L and ServoOne CM-A
ID no.: 1800.208B.1-00 Date: 03/2020
General
1.10 Disposal
Follow the applicable national regulations!
Depending on their characteristics, dispose of individual parts as:
yElectrical waste
yPlastic
yMetal
Or engage a certied disposal organisation with scrapping.
1.11 Support
Address: KEBA Industrial Automation Germany GmbH
Gewerbestraße 5-9
35633 Lahnau
If you have any questions about the project planning for your machine or the
commissioning of your device, our Helpline will provide you with quick, specic
assistance.
The Helpline is available by e-mail or telephone:
Service hours: Mo. - Fr.: 8a.m. - 5p.m. (CET)
E-mail: [email protected]
Telephone: +496441966-180
Internet: www.keba-lti.com
Note:
You will nd detailed information about our services on our web site:
www.keba-lti.com > Service
1.9 Scope of supply
1.9.1 ServoOne CM-L charging module
The ServoOne CM-L charging module scope of supply includes:
yServoOne CM-L charging module
yPre-assembled busbar elements for 24 V control supply -USt
yBusbar elements for DC link connection (in the separate bag of accessories)
yProduct DVD (documentation collection)
1.9.2 ServoOne CM-A supply unit
The ServoOne CM-A active supply unit scope of supply includes:
yServoOne CM-A active supply unit
yPre-assembled busbar elements for 24 V control supply -USt
yBusbar elements for DC link connection (in the separate bag of accessories)
yCross-communication cable
yProduct DVD (documentation collection)
1.9.3 ServoOne CM-D supply unit (in preparation)
The ServoOne CM-D active supply unit scope of supply includes:
yServoOne CM-D active supply unit
yPre-assembled busbar elements for 24 V control supply -USt
yBusbar elements for DC link connection (in the separate bag of accessories)
yCross-communication cable
yProduct DVD (documentation collection)