KEBCO COMBIVERT F5 User manual

06/2002
00.F5.S1B-K210
STOP Erst Betriebsanleitung Teil 1 lesen !
Read Instruction manual part 1 first !
BETRIEBSANLEITUNG SteuerteilabV2.1
INSTRUCTIONMANUAL Control Circuit from V2.1
D
GB
COMBIVERT

© KEB 00.F5.S1B-K210
Diese Betriebsanleitung beschreibt die Steuerungen der KEB COMBIVERT F5 - Serie. Sie ist nur
gültig in Verbindung mit der Betriebsanleitung Teil 1 und Teil 2. Alle Anleitungen müssen jedem
Anwenderzugänglichgemachtwerden.VorjeglichenArbeitenmußsichderAnwendermitdemGerät
vertraut machen. Darunter fällt insbesondere die Kenntnis und Beachtung der Sicherheits- und
WarnhinweiseausTeil1.DieindieserBetriebsanleitungverwendetenPiktogrammeentsprechen
folgenderBedeutung:
Seite
D - 3........ D - 34
D
Information
Hilfe
Tip
Gefahr
Warnung
Vorsicht
Achtung,
unbedingt
beachten
Page
GB - 3 .... GB - 34
This Instruction Manual describes the control circuit of the KEB COMBIVERT F5 series. It is only
validtogetherwiththeInstructionManualsPart1andPart2.BothInstructionManualsmustbemade
availabletotheuser.Priortoperforminganyworkontheunittheusermustfamiliarizehimselfwith
the unit. This includes especially the knowledge and observance of the safety and warning
directions of Part 1. The pictographs used in this Instruction Manual have following meaning:
GB
Danger Attention, Information
Warning observeat Help
Caution allcosts Tip

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Table of Contents
1. General ........................................................... 4
2. Installation and Connection ......................... 4
2.1 Summary .....................................................................4
2.1.1 Housing Size D - E .......................................................4
2.1.2 Housing Size >= G........................................................5
2.2 Control Circuit.............................................................6
2.2.1 Assignment of Terminal Strip X2A ................................6
2.2.2 Connection of the Control.............................................7
2.2.3 Digital Inputs.................................................................7
2.2.4 Analog Inputs................................................................7
2.2.5 Voltage Input / External Power Supply..........................8
2.2.6 Digital Outputs ..............................................................8
2.2.7 Relay Outputs ...............................................................8
2.2.8 Analog Outputs.............................................................8
2.2.9 Voltage Output..............................................................8
2.3 Connection..................................................................9
2.3.1 Motor connection ..........................................................9
2.3.2 X3A Resolver..............................................................10
2.3.3 X3B Incremental encoder simulation ..........................10
2.3.4 Cables ........................................................................11
2.4 Operator ....................................................................12
3. Operation of the Unit................................... 13
3.1 Keyboard ...................................................................13
3.2 Parameter Summary.................................................14
3.3 Password Input .........................................................15
3.4 Operating Display .....................................................15
3.5 Basic Adjustment of the Drive.................................17
3.6 Special Adjustments ................................................20
3.7 Standard motor datas...............................................27
3.8 The Drive Mode.........................................................28
3.8.1 Start / Stop Drive ........................................................28
3.8.2 Changing the Direction of Rotation.............................28
3.8.3 Preseting the Set Value ..............................................28
3.8.4 Leaving the Drive Mode..............................................28
4. Error Diagnosis............................................ 29
5. Adjustment instruction speed controller .. 35
6. Quick Reference .......................................... 37

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2.1 Summary
Optional Operator
with 9-pole Sub-D Socket
Parameter Interface
X3A
15-pole Sub-D Socket
Connection Incremental Encoder
X3B
9-pole Sub-D Socket
OPTION
X2A
Connection
Control Terminal
2.1.1 Housing Size D - E
The digital servo controller KEB COMBIVERT F5-SERVO serves
exclusively for the control and regulation of the servo motors KEB
COMBIVERT SM.
On delivery the servo amplifiers are synchronized to the servo motors
supplied by KEB. So you receive a highly dynamic drive which is
connected and ready for operation within the shortest time for standard
applications.
The operation of other motors requires an adaption of the amplifier and
istoberecommendedonlywithspecialknowledgeofcontroltechnology.
KEBCOMBIVERTF5-SERVOhasveryextensiveprogrammingoptions.
To make the operation and start-up simpler for the user, a special
operator level was created in which the most important parameters are
found. However, if the parameters pre-defined by KEB are not sufficient
for your application an application manual is available.
1. General
2. Installation and Connection
Not
for PC
COMBIVERT
STOP
SPEED
FUNC.
F/R
START
ENTER
observe the ma-
ximal width of
connectors for
X3A and X3B.
max. 34
General

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Optional Operator
with 9-pole Sub-D Socket
Parameter Interface
Die Kodesatoretl
zeit betrÌgt 5 mi .!
Ei Fehlerstromschu
schalter ist als allei
SchutzmaBahme i
zulÌssig!
War u g:
COMBIVERT
STOP
SPEED
FUNC.
F/R
START
ENTER
2.1.2 Housing Size >= G
X3A
15-pole Sub-D Socket
Connection Incremental
Encoder
X3B
9-pole Sub-D Socket
OPTION
X2A
Connection
Control Terminal
observe the ma-
ximal width of
connectors for
X3A and X3B.
max. 34
Installation and Connection

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Installation and Connection
2.2.1 Assignment of
Terminal Strip X2A
2.2 Control Circuit
PIN Function Name Description
1 + Set value input 1 AN1+ Difference voltage
2 - Set value input 1 AN1- 0...±10 VDC ^ 0...±CP.22 resolution: 12 Bit, Ri=30 k Ohm
3 + Analog input 2 AN2+ 0...±10 VDC ^ 0...±100 % scan time: 1 ms
4 - Analog input 2 AN2-
5 Analog output 1 ANOUT1 Analog output of the real speed Voltage range: 0...±10V
0...±10 VDC ^ 0...±3000 rpm Ri=100 Ohm, resolution: 12 Bit
6 Analog output 2 ANOUT2 Analog output of the apparent current PWM frequency: 3,4 kHz
0 ... 10 VDC ^ 0 ... 2 x INfilter response 1. order: 178 Hz
7 +10V Output CRF Reference voltage for set value poti +10 VDC +5% / max. 4 mA
8 Analog Mass COM Mass for analog in- and outputs
9 Analog Mass COM Mass for analog in- and outputs
10 Fixed speed 1 I1 I1+I2 = fixed speed 3 (default: 0 rpm)
11 Fixed speed 2 I2 no input = analog set value
12 External fault I3 Input for external fault stopping mode 1)
13 – I4 No function deposited in the CP-Mode Ri = 2,1 kOhm
14 Forward F Software limit switch forward 1) scan time: 1 ms
15 Reverse R Software limit switch reverse 1)
16 Control release / Reset ST Power modules are enabled;
Error Reset at opening
17 Reset RST Reset; only when an error occurs
18 Speed dependent O1 Transistor output switched at actual speed = set speed
19 Ready signal O2 Transistor output switched, as long as no error occurs
20 24V-Output Uout Approx. 24V output (max.100 mA)
21 20...30V-Input Uin Voltage input for external supply
22 Digital Mass 0V Potential for digital in-/outputs
23 Digital Mass 0V Potential for digital in-/outputs
24 Relay 1/NO contact FLA Relay output; fault relay (default);
25 Relay 1/NC contact FLB Function can be
26 Relay 1/switching contactFLC changed with CP.33 max. 30 V DC, 1 A;
27 Relay 2/NO contact RLA Relay output;
28 Relay 2/NC contact RLB Function can be
29 Relay 2/switching contactRLC changed with CP.34
123456789 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
X2A
1) The reaction can be adjusted with CP.35 and CP. 36.
If the unit is defective there is no guarantee that the software protective function will work.

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Installation and Connection
2.2.2 Connection of
the Control In order to prevent a malfunction caused by interference voltage supply on the control inputs, the following directions should be observed:
• Use shielded / drilled cables
• Lay shield on one side of the inverter onto earth potential
• Lay control and power cable separately (about 10...20 cm
apart)
• Laycrossingsinarightangle(incaseitcannotbeprevented)
2.2.3 Digital Inputs
EMC
13...30VDC
Use of external voltage supply
Use of internal voltage supply
10 11 12 13 14 15 PE
X2A 16 17 20 21 22 23
10 11 12 13 14 15 PE
X2A
16 17 23
+
13...30V DC ±0%
smoothed
Ri = 2,1 kΩ20...30 VDC
2.2.4 Analog Inputs Connect unused analog inputs to common, to prevent set value
fluctuations!
Analog set value setting in speed regulated operation (CP.10 = 4):
*) Connect potential equalizing line only if a potential difference of > 30 V
exists between the controls. The internal resistance is reduced to 30 kΩ.
external internal
X2A 123456789
R = 3...10 kW
PE
X2A 123456789PE
0...±10 VDC
Ri = 55 kW
+
*
X2A 123456789PE
0...±10 VDC
Ri = 55 kW
+
*
Analog set value setting in torque regulated operation (CP.10 = 5) and
reference source CP.28 = 1:

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10 11 17 18 19 20 PE
X2A 21 22 23
+
2.2.7 Relay Outputs
24 25 26 PE
X2A 27 28 29
max. 30 VDC / 1 A
2.2.8 Analog Outputs
X2A 123456789PE
0...±10 VDC
5 mA
2.2.6 Digital Outputs
10 18 19 20 PE
X2A 21 22 23
A total of max.
50 mA DC for
both outputs
2.2.9 Voltage Output
2.2.5 Voltage Input /
External Power
Supply
Installation and Connection
In case of inductive load on the relay outputs a protective wiring must be
provided (e.g. free-wheeling diode)!
The voltage output serves for the setting of the digital inputs as well as
for the supply of external control elements. Do no exceed the maximum
output current of 100 mA.
Thesupplyofthecontrolcircuitthroughanexternalvoltagesourcekeeps
the control in operational condition even if the power stage is switched
off. To prevent undefined conditions at external power supply the basic
procedureistofirstswitchonthepowersupplyandafterthattheinverter.
10 18 19 20 PE
X2A 21 22 23
+-
ca. 24VDC / max. 100 mA
approx.
20...30 V ±0% / 1 ADC
smoothed

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Installation and Connection
2.3.1 Motor connection
PE
U
V
W
PA
PB
T1
T2
PTC connection
PTC connection
Brake +
Brake –
C
D
A
B
Servo motor
power connector
A
BC
D
123
4
PE
U
V
W
2
1
4
3
U
V
W
T1
T2
Motor housing /
threaded joint Connect extensive
shield to both sides!
External brake
supply unit with own
voltage supply
Removeorpluginthepowerconnectoronlyatswitched
off unit and disconnected power supply !
Observe the correct phase sequence for the connection
of the servo motor !
Connector cable
Contact No. Designation Core No.
1U1
4V2
3W3
2 PE green-yellow
A Brake + 5
B Brake – 6
C PTC connection 7
D PTC connection 8
2.3 Connection

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The increments of the emulation are fixed to 1024 for units with resolver
interface.
54321
9876
1) depending on power
circuit
2.3.3 X3B Incremental
encoder
simulation
PIN No. Signal
1A+
2B+
3N+
4 +5,2 V
5U
var 20...30 V1)
6A-
7B-
8N-
9 GND
54321
10 9 8 7 6
15 14 13 12 11
Servo motor
resolver connector
1234
5
6
7
8
9
10
11
12
3 SIN - red
8 SIN + blue
5 REF - yellow
10 REF + green
4 COS - pink
9 COS + grey
SIN - 1
SIN + 10
REF - 5
REF + 7
COS - 2
COS + 11
Housing Housing Core colour
2.3.2 X3A Resolver
14 GND –
The tracks A+/A-, B+/B- and N+/N- must be fitted with a terminating
resistor of approx. 150 Ohm!
The plug may only be connected / disconnected
whentheinverterandsupplyvoltagearedisconnected!
The 20...30 V voltage supply at X3A and
X3B is loadable with altogether 170 mA. If
higher voltages / currents are needed for
the supply of the incremental encoder,
then the control must be supplied with an
external voltage.
The +5,2 V voltage is a stabilized voltage,
which at X3A and X3B is loadable with
altogether 500 mA. Since the +5,2 V are
generatedfromUvar,thecurrentfromUvar
decreases in accordance with following
formula: 5,2 V x I+5V
Ivar = 170 mA - –————
Uvar
Installation and Connection