KEBCO COMBIVERT F6 User manual

COMBIVERT F6
INSTRUCTIONS FOR USE | INSTALLATION F6 OPERATOR
Translation of the original manual
Document 20106497 EN 05

3
PREFACE
Preface
The described hard- and software are developments of the KEB Automation KG. The
enclosed documents correspond to conditions valid at printing. Misprint, mistakes and
technical changes reserved.
Signal words and symbols
Certain operations can cause hazards during the installation, operation or thereafter.
There are safety informations in the documentation in front of these operations. Security
signs are located on the device or machine. A warning contains signal words which are
explained in the following table:
DANGER Dangerous situation, which will cause death or serious injury in case of
non-observance of this safety instruction.
WARNING Dangerous situation, which may cause death or serious injury in case of
non-observance of this safety instruction.
CAUTION Dangerous situation, which may cause minor injury in case of non-ob-
servance of this safety instruction.
NOTICE Situation, which can cause damage to property in case of non-obser-
vance.
RESTRICTION
Is used when certain conditions must meet the validity of statements or the result is
limited to a certain validity range.
Is used when the result will be better, more economic or trouble-free by follow-
ing these procedures.
More symbols
► Thisarrowstartsanactionstep.
• / - Enumerations are marked with dots or indents.
=> Cross reference to another chapter or another page.
Note to further documentation.
www.keb.de/service/downloads

4
PREFACE
Laws and guidelines
KEBAutomationKGconrmswiththeECdeclarationofconformityandtheCEmarkon
the device nameplate that it complies with the essential safety requirements.
The EC declaration of conformity can be downloaded on demand via our website. Fur-
therinformationisprovidedinchapter"Certication".
Warranty and liability
The warranty and liability on design, material or workmanship for the acquired device is
given in the general sales conditions.
Hereyouwillndourgeneralsalesconditions.
www.keb.de/terms-and-conditions
Furtheragreementsorspecicationsrequireawrittenconrmation.
Support
Through multiple applications not every imaginable case has been taken into ac-
count. If you require further information or if problems occur which are not treated de-
tailed in the documentation, you can request the necessary information via the local
KEB Automation KG agency.
The use of our units in the target products is outside of our control and therefore
lies exclusively in the area of responsibility of the customer.
Theinformationcontainedinthetechnicaldocumentation,aswellasanyuser-specic
advice in spoken and written and through tests, are made to best of our knowledge and
information about the intended use. However, they are regarded as being only informal
and changes are expressly reserved, in particular due to technical changes. This also
applies to any violation of industrial property rights of a third-party. Selection of our units
in view of their suitability for the intended use must be done generally by the user.
Tests can only be done within the intended end use of the product (application) by
the customer. They must be repeated, even if only parts of hardware, software or
the unit adjustment are modied.
Copyright
The customer may use the instructions for use as well as further documents or parts
from it for internal purposes. Copyrights are with KEB Automation KG and remain valid
in its entirety.
This KEB product or parts thereof may contain third-party software, including free and/
or open source software. If applicable, the license terms of this software are contained
in the instructions for use. The instructions for use are already available to you, can be
downloaded free of charge from the KEB website or can be requested from the respec-
tive KEB contact person.
Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their
respective owners.

5
TABLE OF CONTENTS
Table of Contents
Preface ....................................................................................................................................................3
Signal words and symbols .............................................................................................................3
More symbols.................................................................................................................................3
Laws and guidelines.......................................................................................................................4
Warranty and liability...................................................................................................................... 4
Support ........................................................................................................................................4
Copyright........................................................................................................................................4
Table of Contents ...................................................................................................................................5
List of Figures.........................................................................................................................................7
List of Tables ..........................................................................................................................................7
1 Basic Safety Instructions.............................................. 8
1.1 Target group..................................................................................................................................... 8
1.2 Validity of this manual..................................................................................................................... 8
1.3 Electrical connection ......................................................................................................................9
1.4 Start-up and operation ....................................................................................................................9
2 Product Description .................................................... 10
2.1 Intended use ..................................................................................................................................10
2.1.1 Residual risks ..................................................................................................................... 11
2.2 Unintended use.............................................................................................................................. 11
2.3 Order data ...................................................................................................................................... 11
3 Description of the Operator........................................ 12
3.1 Control card block incl. operator ................................................................................................. 13
3.2 Operating conditions ....................................................................................................................13
4 Interfaces...................................................................... 14
4.1 Operator interface .........................................................................................................................14
4.2 Diagnostic interfaces ....................................................................................................................15
4.2.1 Ethernet interface............................................................................................................... 15
4.2.2 USB interface .....................................................................................................................15
5 Assembly of the operator ........................................... 16
6 Operation of the Operator........................................... 18
6.1 Control elements ...........................................................................................................................18
6.1.1 Description of the control elements.................................................................................... 18
6.1.1.1 Menu bar .........................................................................................................................18
6.1.1.2 Function keys and function bar .......................................................................................18
6.2 Initial start-up.................................................................................................................................19

6
TABLE OF CONTENTS
6.2.1 Switching on .......................................................................................................................19
6.2.2 Requiredles .....................................................................................................................19
6.3 Non-changeable parameters ........................................................................................................20
6.4 Changeable parameters................................................................................................................21
6.4.1 Changing with „Up“ and „Down“ ......................................................................................... 21
6.4.1 Selection of subindices.......................................................................................................22
6.4.2 Numeric input .....................................................................................................................23
6.5 Abbreviations in the function toolbar..........................................................................................23
6.6 Inverter parameter .........................................................................................................................24
6.7 Operator parameter .......................................................................................................................25
6.7.1 Operator system parameters (OS) ..................................................................................... 26
6.7.2 Fieldbus parameters (Fb) ................................................................................................... 29
6.7.3 Debugging parameters (Db)...............................................................................................30
6.7.4 Flashlesystemparameters(FI).......................................................................................31
6.8 Parameter saving...........................................................................................................................32
6.9 Upload/download of parameters..................................................................................................32
6.10 Work list .......................................................................................................................................33
6.11 File operations .............................................................................................................................33
6.12 FTP mode .....................................................................................................................................34
6.13 Function test of keyboard and display......................................................................................34
7 Revision History .......................................................... 35

7
LIST OF FIGURES
List of Figures
Figure 1: Description of the operator...............................................................................................12
Figure 2: Control card block incl. operator (front panel).................................................................. 13
Figure 3: Sub-D 9-pole.................................................................................................................... 14
Figure 4: Ethernet interface.............................................................................................................15
Figure 5: USB interface................................................................................................................... 15
Figure 6: Remove the blind cover ...................................................................................................16
Figure 7: Attach the operator .......................................................................................................... 17
Figure 8: Control elements.............................................................................................................. 18
Figure 9: Main menu .......................................................................................................................19
Figure 10: Non-changeable parameters ...........................................................................................20
Figure 11: Changeable parameters ..................................................................................................21
Figure 12: Selection of subindices ....................................................................................................22
Figure 13: Numeric input................................................................................................................... 23
Figure 14: Inverter parameter ...........................................................................................................24
Figure 15: Operator parameter .........................................................................................................25
Figure 16: Operator parameter groups .............................................................................................25
Figure 17: Parameter saving............................................................................................................. 32
Figure 18: Upload/download of parameters......................................................................................32
Figure 19: Work list ...........................................................................................................................33
Figure 20: File operations .................................................................................................................33
Figure 21: FTP mode ........................................................................................................................34
Figure 22: Function test of keyboard and display ............................................................................. 34
List of Tables
Table 1: Order data........................................................................................................................ 11
Table 2: Revision levels of the housings........................................................................................13
Table3: Operatorles ...................................................................................................................19
Table 4: Abbreviations in the function toolbar................................................................................ 23

8
BASIC SAFETY INSTRUCTIONS
1 Basic Safety Instructions
The COMBIVERT is designed and constructed in accordance with state-of-the-art tech-
nology and the recognised safety rules and regulations However, the use of such de-
vices may cause functional hazards for life and limb of the user or third parties, or dama-
ges to the system and other material property.
The following safety instructions have been created by the manufacturer for the area of
electric drive technology. They can be supplemented by local, country- or application-
specic safety instructions. This list is not exhaustive. Non-observance of the safety
instructions by the customer, user or other third party leads to the loss of all resulting
claims against the manufacturer.
NOTICE Hazards and risks through ignorance.
►Read the instructions for use !
►Observe the safety and warning instructions !
►If anything is unclear, please contact KEB Automation KG !
1.1 Target group
This instruction manual is determined exclusively for electrical personnel. Electrical per-
sonnelforthepurposeofthisinstructionmanualmusthavethefollowingqualications:
• Knowledge and understanding of the safety instructions.
• Skills for installation and assembly.
• Start-up and operation of the product.
• Understanding of the function in the used machine.
• Detection of hazards and risks of the electrical drive technology.
• Knowledge of DIN IEC 60364-5-54.
• Knowledge of national safety regulations.
1.2 Validity of this manual
This manual describes the operator of the COMBIVERT F6.
The manual
• contains only supplementary safety instructions.
• is only valid in connection with the power unit manual of COMBIVERT F6.

9
BASIC SAFETY INSTRUCTIONS
1.3 Electrical connection
DANGER Voltage at the terminals and in the device !
Danger to life due to electric shock !
► Foranyworkontheunitswitcho󰀨thesupplyvoltageandsecureit
against switching on.
►Wait until the drive has stopped in order, that perhaps regenerative
energy can be generated.
►Wait untill the DC-Link capacitors are discharged (5 minutes). Verify
by measuring the DC voltage at the terminals.
►Never bridge upstream protective devices (also not for test purpos-
es).
For a trouble-free and safe operation, please pay attention to the following instructions:
• The electrical installation shall be carried out in accordance with the relevant re-
quirements.
• Cable cross-sections and fuses must be dimensioned by the user accordly to the
speciedminimum/maximumvaluesfortheoperation.
• Within systems or machines the person installing electrical wiring must ensure that
on existing or new wired safe ELV circuits the EN requirement for safe insulation is
still met!
• For drive converters that are not isolated from the supply circuit (in accordance with
EN 61800-5-1) all control lines must be included in other protective measures (e.g.
double insulation or shielded, earthed and insulated).
• When using components without isolated inputs/outputs, it is necessary that equi-
potential bonding exists between the components to be connected (e.g. by the equi-
potential line). Disregard can cause destruction of the components by equalizing
currents.
1.4 Start-up and operation
The drive converter must not be started until it is determined that the installation com-
plies with the machine directive; Account is to be taken of EN 60204-1.
WARNING Software protection and programming!
Hazards caused by unintentional behavior of the drive!
►Check especially during initial start-up or replacement of the drive
converter if parameterization is compatible to application.
►Securing a unit solely with software-supported functions is not suf-
cient.Itisimperativetoinstallexternalprotectivemeasures(e.g.
limit switch) that are independent of the drive converter.
►Secure motors against automatic restart.

10
PRODUCT DESCRIPTION
2 Product Description
The unit series F6 is a series of single axis drive converters. These devices are equipped
with a diagnostic interface (description see F6 control boards). The F6 operators can be
connected to this interface.
These operators can perform the following tasks:
• Providing a user surface (keyboard and display)
• Providing a diagnostic interface (USB or Ethernet)
The operators can not perform the following tasks:
• Providingofinterfacesforpermanentinstallation(eldbuses/IO/etc.)
Information about the F6 control boards can be found
here.
www.keb.de/leadmin/media/Manuals/dr/ma_dr_f6-cu-a-inst-20118593_en.pdf
Information about the F6-K control boards can be found
here.
www.keb.de/leadmin/media/Manuals/dr/ma_dr_f6-cu-k-inst-20144795_en.pdf
Information about the F6-P control boards can be found
here.
www.keb.de/leadmin/media/Manuals/dr/ma_dr_f6-cu-p-inst-20182705_en.pdf
2.1 Intended use
The COMBIVERT serves exclusively for the control and regulation of three-phase mo-
tors. It is intended for the installation into electrical systems or machines.
Technical data and information for connection conditions shall be taken from the type
plate and from the instruction manual and must be strictly observed.
The used semiconductors and components of the KEB Automation KG are developed
and dimensioned for the use in industrial products.
Restriction
If the product is used in machines, which work under exceptional conditions or if essen-
tialfunctions,life-supportingmeasuresoranextraordinarysafetystepmustbefullled,
the necessary reliability and security must be ensured by the machine builder.

11
PRODUCT DESCRIPTION
2.1.1 Residual risks
Despite intended use, the drive converter can reach unexpected operating conditions
in case of error, with wrong parameterization, by faulty connection or non-professional
interventions and repairs.
This can be:
• wrong direction of rotation
• motor speed too high
• motor is running into limitation
• motor can be under voltage even in standstill
• automatic start
2.2 Unintended use
The operation of other electric consumers is prohibited and can lead to the destruction of
the unit. The operation of our products outside the indicated limit values of the technical
data leads to the loss of any liability claims.
2.3 Order data
Material number Version
00F6P00-1000 Operator without interface
00F6P00-2000 Operator with Ethernet interface
00F6P00-3000 Operator with USB interface
Table 1: Order data

3 Description of the Operator
①
②
③
④
⑤
⑥
⑦
⑧
Front view Rear view
Bottom view
Legend
①Locking lever ⑤Nameplate
②
LC display 160 x 160 pixel, 32 levels of grey
⑥Version without interface
③Control panel ⑦Version with USB interface (USB-B)
④
X6A: Interface to the drive converter
⑧Version with Ethernet interface
Figure 1: Description of the operator
12
DESCRIPTION OF THE OPERATOR

3.1 Control card block incl. operator
Figure 2: Control card block incl. operator (front panel)
3.2 Operating conditions
The description of the operating conditions can be found in the instructions for use of the
used COMBIVERT F6 drive converter.
NOTICE Avoidance of faulty shutdowns
When the operator is plugged into an operational device (supply voltage
and 24 V voltage switched on), the message "42 exception state: ER-
ROR power unit SACB comm.“ can be displayed.
Theerrorisresetbyswitchingthe24Vvoltageofthedriveconvertero󰀨
and on again.
This behaviour can occur for devices of the F6 series with housing 6, 7, 8 and 9. From
the revision levels listed in the table, an operator can be plugged in without regard to the
operating state.
Series Housing Revision 1)
COMBIVERT
F6
6 2K
7 2V
8 1K
9 0P
Table 2: Revision levels of the housings
1) The information on the revision level can be found on the nameplate of the
used COMBIVERT F6 drive converter.
13
DESCRIPTION OF THE OPERATOR

4 Interfaces
4.1 Operator interface
Theinterfacefulllsthefollowingfunctions:
• Communication with the F6 device (protocol DIN 66019 II).
• Voltage supply of the operator
A combined RS485 interface is used as interface, which is provided as 9-pole Sub-D
plug connector.
Figure 3: Sub-D 9-pole
NOTICE The interface is not electrically isolated!
For remote control, the operator can be placed with a 1:1 Sub-D extension line
up to a maximum length of 10 meters (depending on the cable cross-section).
14
INTERFACES

4.2 Diagnostic interfaces
4.2.1 Ethernet interface
Figure 4: Ethernet interface
The Ethernet interface emulates the diagnostic interface on the F6 device. DIN 66019 II
is used as protocol via TCP or UDP on port 8000 and KebFtp on port 8002. Additionally
it can be accessed to parameters / objects of the operator. The operator responds to all
node addresses.
4.2.2 USB interface
Figure 5: USB interface
The DIN 66019 II protocol transmitted via USB is output by the operator on the serial
interface. The baud rate does not correspond to the baud rate set in COMBIVIS. The op-
erator and the control board check for the fastest possible baud rate. Additionally it can
be accessed to parameters / objects of the operator. The USB interface is electrically
isolated.The operator responds to all node addresses.
15
INTERFACES

5 Assembly of the operator
Exemplary assembly on a COMBIVERT F6 housing 2.
►Loosen the blind cover by pressing the locking lever and remove it.
Figure 6: Remove the blind cover
16
ASSEMBLY OF THE OPERATOR

►Attach the F6 operator at the lower edge and tilt it into the cutout.
►Engage the locking lever.
Figure 7: Attach the operator
17
ASSEMBLY OF THE OPERATOR

6 Operation of the Operator
6.1 Control elements
F1 F2 F3 F4
ENTER ESC
①
②
Inverter parameter
Operator parameter
Parameter saving
Up/Download
Work list
File operations
FTP mode
Enter test mode
Name Function
①Menu bar
②Function bar
F1 Function key 1
F2 Function key 2
F3 Function key 3
F4 Function key 4
▲Menu bar to top or
increase parameter value „Up“
▼Menu bar to bottom or
decrease parameter value „Down“
ENTER Select/conrm
ESC Return to the next menu level up
Figure 8: Control elements
6.1.1 Description of the control elements
6.1.1.1 Menu bar
The menu bar displays the actual selection in the menu. It can be shifted with the keys
▲ and ▼. Press ENTER to change to the subordinate operating level, and ESC to
change back to the next higher operating level.
6.1.1.2 Function keys and function bar
The function keys F1...F4 are variable assigned depending on the menu item. The func-
tion bar displays the actual assignment of the function keys F1...F4.
18
OPERATION OF THE OPERATOR

6.2 Initial start-up
6.2.1 Switching on
Theoperatorissuppliedbythedriveconverter.Theoperatorswitchesonando󰀨with
the drive converter. After switching on the operator searches automatically for the con-
nected drive converter, also in case of communication failure to the drive converter. The
actual checked node address is displayed on the bottom line in the start image and main
menu. This node number can also be read out in the operator parameter OS13.
When accessing via the Ethernet or USB interface, the used node address is optionally,
i.e. the operator responds to all node addresses.
6.2.2 Required les
Theoperatorrequiresthefollowinglesinitsashmemoryforcorrectoperation:
File Feature
language_f6.dat Contains the operator texts for the operator in all languages.
paras.blb Contains the parameter descriptions of all F6 operators as well as some F6 drive
converters.
xxxxx.blb Files to install additional drive converter types. Can be read out directly by some
drive converters.
Table 3: Operator les
The FTP mode (=> FTP mode) and the PC program „KEB FTP“ is used to install these
les.Eachlecanbeprotectedwithanaccesslevel(=>File operations).
Inverter parameter
Operator parameter
Parameter saving
Up/Download
Work list
File operations
FTP mode
Enter test mode
Themainmenuistheuppermostmenulevel.Withthekeys▲
and▼youcanselectthedesiredsubmenu.
Press ENTER to jump to the selected submenu.
Inverter parameter
Figure 9: Main menu
19
OPERATION OF THE OPERATOR

6.3 Non-changeable parameters
The parameter groups are dependent on the drive converter type.
F3 F4F1 F2
OS08 2182h
Software date
2016.0323
F3 F4F1 F2 F3 F4F1 F2
OS04 language ▲
[ ] Deutsch
OS05 Contrast
[ ] 14
OS06 Font size
[ ] 2.13 pixel
OS07 Backlight mode _
[ ] Auto
OS08 Software date
[ ] 2015.1201
OS09Serialnumber▼
ENTER
ESC
→
→
ESC
ENTER
→For non-changeable parameters:
Only ESC possible!
→Parameternon-changeable!
→
ENTER
Changeable parameters
Figure 10: Non-changeable parameters
OS Operator system
Fb Fieldbus
Flashlesystem
Db Debugging
Menu CList Top Bottom DezHex Top Bottom
DecHex
20
OPERATION OF THE OPERATOR