KEBCO COMBIVERT F6 series User manual

COMBIVERT F6
INSTRUCTIONS FOR USE | INSTALLATION F6 HOUSING 2
Translation of the original manual
Document 20099887 EN 07

3
PREFACE
Preface
The described hard- and software are developments of the KEB Automation KG. The
enclosed documents correspond to conditions valid at printing. Misprint, mistakes and
technical changes reserved.
Signal words and symbols
Certain operations can cause hazards during the installation, operation or thereafter.
There are safety informations in the documentation in front of these operations. Security
signs are located on the device or machine. A warning contains signal words which are
explained in the following table:
DANGER Dangerous situation, which will cause death or serious injury in case of
non-observance of this safety instruction.
WARNING Dangerous situation, which may cause death or serious injury in case of
non-observance of this safety instruction.
CAUTION Dangerous situation, which may cause minor injury in case of non-ob-
servance of this safety instruction.
NOTICE Situation, which can cause damage to property in case of non-obser-
vance.
RESTRICTION
Is used when certain conditions must meet the validity of statements or the result is
limited to a certain validity range.
Is used when the result will be better, more economic or trouble-free by following
these procedures.
More symbols
► Thisarrowstartsanactionstep.
• / - Enumerations are marked with dots or indents.
=> Cross reference to another chapter or another page.
Note to further documentation.
www.keb.de/service/downloads

4
PREFACE
Laws and guidelines
KEBAutomationKGconrmswiththeECdeclarationofconformityandtheCEmarkon
the device nameplate that it complies with the essential safety requirements.
The EC declaration of conformity can be downloaded on demand via our website. Fur-
therinformationisprovidedinchapter"Certication".
Warranty and liability
The warranty and liability on design, material or workmanship for the acquired device is
given in the general sales conditions.
Hereyouwillndourgeneralsalesconditions.
www.keb.de/terms-and-conditions
Furtheragreementsorspecicationsrequireawrittenconrmation.
Support
Through multiple applications not every imaginable case has been taken into ac-
count. If you require further information or if problems occur which are not treated de-
tailed in the documentation, you can request the necessary information via the local
KEB Automation KG agency.
The use of our units in the target products is outside of our control and therefore
lies exclusively in the area of responsibility of the customer.
Theinformationcontainedinthetechnicaldocumentation,aswellasanyuser-specic
advice in spoken and written and through tests, are made to best of our knowledge and
information about the intended use. However, they are regarded as being only informal
and changes are expressly reserved, in particular due to technical changes. This also
applies to any violation of industrial property rights of a third-party. Selection of our units
in view of their suitability for the intended use must be done generally by the user.
Tests can only be done within the intended end use of the product (application) by
the customer. They must be repeated, even if only parts of hardware, software or
the unit adjustment are modied.
Copyright
The customer may use the instructions for use as well as further documents or parts
from it for internal purposes. Copyrights are with KEB Automation KG and remain valid
in its entirety.
This KEB product or parts thereof may contain third-party software, including free and/
or open source software. If applicable, the license terms of this software are contained
in the instructions for use. The instructions for use are already available to you, can be
downloaded free of charge from the KEB website or can be requested from the respec-
tive KEB contact person.
Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their
respective owners.

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TABLE OF CONTENTS
Table of Contents
Preface ....................................................................................................................................................3
Signal words and symbols .............................................................................................................3
More symbols.................................................................................................................................3
Laws and guidelines.......................................................................................................................4
Warranty and liability......................................................................................................................4
Support ........................................................................................................................................4
Copyright........................................................................................................................................4
Table of Contents ...................................................................................................................................5
List of Figures.........................................................................................................................................8
List of Tables ..........................................................................................................................................9
Glossary ................................................................................................................................................ 11
Standards for drive converters / control cabinets .............................................................................13
Product standards that apply directly to the drive converter ........................................................13
Basic standards to which drive converter standards refer directly...............................................13
Standards that are used in the environment of the drive converter .............................................14
1 Basic Safety Instructions............................................ 15
1.1 Target group...................................................................................................................................15
1.2 Transport, storage and proper use .............................................................................................. 15
1.3 Installation......................................................................................................................................16
1.4 Electrical connection ....................................................................................................................17
1.4.1 EMC-compatible installation...............................................................................................18
1.4.2 Voltage test.........................................................................................................................18
1.4.3 Insulation measurement.....................................................................................................18
1.5 Start-up and operation ..................................................................................................................19
1.6 Maintenance...................................................................................................................................20
1.8 Repair .............................................................................................................................................21
1.7 Disposal..........................................................................................................................................21
2 Product Description .................................................... 22
2.1 Specied application..................................................................................................................... 22
2.1.1 Residual risks.....................................................................................................................22
2.2 Unintended use..............................................................................................................................22
2.3 Product features ............................................................................................................................23
2.4 Part code ........................................................................................................................................24
3 Technical Data.............................................................. 26
3.1 Operating conditions ....................................................................................................................26
3.1.1 Climatic environmental conditions......................................................................................26
3.1.2 Mechanical ambient conditions ..........................................................................................27
3.1.3 Chemical / mechanical active substances..........................................................................27

6
TABLE OF CONTENTS
3.1.4 Electrical operating conditions............................................................................................28
3.1.4.1 Deviceclassication........................................................................................................28
3.1.4.2 Electromagnetic compatibility..........................................................................................28
3.2 Device data of the 230 V devices .................................................................................................29
3.2.1 Overview of the 230 V devices...........................................................................................29
3.2.2 Voltage and frequencies for 230V devices.........................................................................30
3.2.2.1 Example of the calculation of the possible motor voltage 230V: .....................................31
3.2.3 Input and output currents / overload for 230 V devices......................................................31
3.2.3.1 Overload characteristic (OL) for 230 V devices...............................................................32
3.2.3.2 Frequency-dependent maximum current (OL2) for 230V devices ..................................34
3.2.4 Power dissipation at rated operation of the 230V devices .................................................38
3.2.5 Fuse protection of the drive converters of the 230V devices .............................................38
3.3 Device data of the 400 V devices .................................................................................................39
3.3.1 Overview of the 400 V devices...........................................................................................39
3.3.2 Voltage and frequencies for 400V devices.........................................................................40
3.3.2.1 Example of the calculation of the possible motor voltage: ..............................................41
3.3.3 Input and output currents / overload for 400 V devices......................................................41
3.3.3.1 Overload characteristic (OL) for 400 V devices...............................................................42
3.3.3.2 Frequency-dependent maximum current (OL2) for 400V devices ..................................44
3.3.4 Power dissipation at rated operation of the 400 V devices ...............................................49
3.3.5 Fuse protection of the drive converters of the 400V devices .............................................49
3.4 General electrical data ..................................................................................................................50
3.4.1 Switching frequency and temperature of the 230 V devices ..............................................50
3.4.2 Switching frequency and temperature of the 400 V devices ..............................................50
3.4.3 DC link / braking transistor function (GTR7).......................................................................51
3.4.3.1 DC link / braking transistor function of the 230V devices ...............................................51
3.4.3.2 DC link / braking transistor function of the 400V devices ...............................................52
3.4.4 Fan .....................................................................................................................................52
3.4.4.1 Switching behaviour of the fans ......................................................................................53
3.4.4.2 Switching points of the fans.............................................................................................53
3.5 Dimensions and weights .............................................................................................................. 54
3.5.1 Built-in version air cooler....................................................................................................54
3.5.2 Push-through version IP20.................................................................................................55
3.5.3 Push-through version IP54.................................................................................................56
3.5.4 Control cabinet installation .................................................................................................57
3.5.4.1 Mounting instructions ......................................................................................................57
3.5.4.2 Mounting distances .........................................................................................................57
4 Installation and Connection........................................ 59
4.1 Overview of the COMBIVERT F6 .................................................................................................. 59
4.2 Connection of the power unit.......................................................................................................62
4.2.1 Connection of the voltage supply .......................................................................................62
4.2.1.1 Terminal block X1A..........................................................................................................63

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TABLE OF CONTENTS
4.2.2 Protective earth and function earth ....................................................................................64
4.2.2.1 Protective earth ...............................................................................................................64
4.2.2.2 Functional earthing..........................................................................................................64
4.2.3 AC mains connection..........................................................................................................65
4.2.3.1 AC supply 3-phase ..........................................................................................................65
4.2.3.2 Supply line.......................................................................................................................65
4.2.3.3 Note on hard power systems...........................................................................................66
4.2.4 DC connection....................................................................................................................67
4.2.4.1 Terminal block X1A DC connection .................................................................................67
4.2.5 Connection of the motor.....................................................................................................68
4.2.5.1 Wiring of the motor..........................................................................................................68
4.2.5.2 Terminal block X1A motor connection .............................................................................68
4.2.5.3 Selection of the motor line...............................................................................................69
4.2.5.4 Motor cable length and conducted interferences at AC supply .......................................69
4.2.5.5 Motor cable length for parallel operation of motors.........................................................70
4.2.5.6 Motor cable cross-section ...............................................................................................70
4.2.5.7 Interconnection of the motor............................................................................................70
4.2.5.8 Connection of the temperature monitoring and brake control (X1C)...............................71
4.2.6 Connection and use of a braking resistor...........................................................................73
4.2.6.1 Installation instructions for side-mounted braking resistors.............................................73
4.2.6.2 Terminal block X1A connection braking resistor..............................................................74
4.2.6.3 Wiring of an intrinsically safe braking resistor .................................................................75
4.2.6.4 Using a non-intrinsically safe braking resistor.................................................................75
4.3 Accessories ...................................................................................................................................76
4.3.1 Filters and chokes ..............................................................................................................76
4.3.2 Mounting kit shield connection brakets ..............................................................................76
4.3.3 Mounting kit push-through frame for IP20 devices.............................................................76
4.3.4 Side-mounted braking resistors..........................................................................................77
5 Certication.................................................................. 78
5.1 CE-Marking.....................................................................................................................................78
5.2 UL certication ..............................................................................................................................79
5.3 Further informations and documentation ...................................................................................80
6 Revision History .......................................................... 81

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LIST OF FIGURES
List of Figures
Figure 1: Turn-off time t depending on the overload I/IN at OC level 216% ...................................32
Figure 2: Turn-off time t depending on the overload I/IN at OC level 180% ..................................33
Figure 3: Typical overload characteristics in the lower output frequencies (OL2) example
device size 10 ..................................................................................................................35
Figure 4: Turn-off time t depending on the overload I/IN at OC level 216% ...................................42
Figure 5: Turn-off time t depending on the overload I/IN at OC level 180% ..................................43
Figure 6: Typical overload characteristics in the lower output frequencies (OL2) example
device size 15. .................................................................................................................45
Figure7: Blockdiagramoftheenergyow.....................................................................................51
Figure 8: Switching behaviour of the fan example heat sink fan.....................................................53
Figure 9: Dimensions built-in version air cooler ..............................................................................54
Figure 10: Dimensions push-through version IP20...........................................................................55
Figure 11: Dimensions push-through version IP54...........................................................................56
Figure 12: Mounting distances..........................................................................................................57
Figure 13: Control cabinet ventilation................................................................................................58
Figure 14: F6 housing 2 top view......................................................................................................59
Figure 15: F6 housing 2 front view....................................................................................................60
Figure 16: F6 housing 2 Rear view with control board APPLICATION .............................................61
Figure 17: Input circuit.......................................................................................................................62
Figure 18: Terminal block X1A ..........................................................................................................63
Figure 19: Connection for protective earth........................................................................................64
Figure 20: Connection of the mains supply 3-phase.........................................................................65
Figure 21: Terminal block X1A DC connection..................................................................................67
Figure 22: Wiring of the motor...........................................................................................................68
Figure 23: Terminal block X1A motor connection..............................................................................68
Figure 24: Symmetrical motor line ....................................................................................................69
Figure 25: Terminal block X1C for control board APPLICATION and COMPACT.............................71
Figure 26: Terminal block X1C for control board PRO......................................................................71
Figure 27: Connection of the brake control.......................................................................................72
Figure 28: Connection of a KTY sensor............................................................................................72
Figure 29: Terminal block X1A connection braking resistor ..............................................................74
Figure 30: Wiring of an intrinsically safe braking resistor..................................................................75

9
LIST OF TABLES
List of Tables
Table 1: Part code..........................................................................................................................25
Table 2: Climatic environmental conditions ...................................................................................26
Table 3: Mechanical ambient conditions........................................................................................27
Table 4: Chemical / mechanical active substances .......................................................................27
Table5: Deviceclassication.........................................................................................................28
Table 6: Electromagnetic compatibility ..........................................................................................28
Table 7: Overview of the 230V device data ...................................................................................30
Table 8: Input voltages and frequencies of the 230V devices .......................................................30
Table 9: DC link voltage for 230V devices.....................................................................................30
Table 10: Output voltages and frequencies of the 230V devices ....................................................30
Table 11: Example of the calculation of the possible motor voltage 230V:......................................31
Table 12: Input currents of the 230 V devices .................................................................................31
Table 13: Output currents of the 230 V devices...............................................................................31
Table 14: Frequency-dependent maximum current for device size 10............................................36
Table 15: Frequency-dependent maximum current for device size 12............................................37
Table 16: Frequency-dependent maximum current for device size 13............................................37
Table 17: Frequency-dependent maximum current for device size 14............................................38
Table 18: Power dissipation of the 230 V devices ...........................................................................38
Table 19: Fusing of the 230 V / 240V devices.................................................................................38
Table 20: Overview of the 400V device data ...................................................................................40
Table 21: Input voltages and frequencies of the 400V devices .......................................................40
Table 22: DC link voltage for 400V devices.....................................................................................40
Table 23: Output voltages and frequencies of the 400V devices ....................................................40
Table 24: Example of the calculation of the possible motor voltage:...............................................41
Table 25: Input currents of the 400 V devices .................................................................................41
Table 26: Output currents of the 400 V devices...............................................................................41
Table 27: Frequency-dependent maximum current for device size 12............................................46
Table 28: Frequency-dependent maximum current for device size 13............................................46
Table 29: Frequency-dependent maximum current for device size 14............................................47
Table 30: Frequency-dependent maximum current for device size 15............................................47
Table 31: Frequency-dependent maximum current for device size 16 (2kHz)................................48
Table 32: Frequency-dependent maximum current for device size 16 (4kHz)................................48
Table 33: Power dissipation of the 400 V devices ...........................................................................49
Table 34: Fusing of the 400 V / 480 V devices ................................................................................49
Table 35: Switching frequency and temperature of the 230 V devices............................................50
Table 36: Switching frequency and temperature of the 400 V devices............................................50
Table 37: DC link / braking transistor function of the 230V devices ................................................51
Table 38: DC link / braking transistor function of the 400V devices ................................................52
Table 39: Fan...................................................................................................................................52
Table 40: Switching points of the fans .............................................................................................53
Table 41: Mounting instructions for built-in version..........................................................................57
Table 42: Mounting instructions for push-through version...............................................................57

10
LIST OF FIGURES
Table 43: Max. motor cable length...................................................................................................69
Table 44: Filters and chokes for 230V devices................................................................................76
Table 45: Filters and chokes for 400V devices................................................................................76
Table 46: Mounting kit shield connection brakets............................................................................76
Table 47: Mounting kit for IP20 devices...........................................................................................76