KEBCO COMBIVERT F5 User manual

00.F5.LUB-K162
COMBIVERTF5
R
ELEVATORDRIVE
Version1.62

ThisinstructionmanualdescribestheCOMBIVERTF5ELEVATORDRIVE.Before
workingwiththeunittheusermustbecomefamiliarwithit.Thisespeciallyappliesto
theknowledgeandobservanceofthefollowingsafetyandwarningindications.The
iconsusedinthisinstructionmanualhavefollowingmeaning:
cDanger PayAttention iInformation
DischargeTime Important
Warning
Help
Caution Tip

TableofContents
1.General................................................... 9
1.2Modelnumberinformation..............................10
1.3Mountinginstructions.......................................11
1.3.1Classication...............................................................11
1.3.2PhysicalMounting.......................................................11
1.3.3HarshEnvironments...................................................11
1.4Electricalconnections................................. .....12
1.3.4AmbientConditions.....................................................12
1.4.1SafetyFirst....................................................................12
1.4.2VoltageSupply.............................................................12
1.4.3Disconnectswitch.......................................................13
1.4.4Fusing............................................................................13
1.4.5LineChokes..................................................................14
1.4.6MotorThermalProtection............................................15
1.4.7MotorCableLength......................................................15
1.4.8HighVoltageConnections...........................................16
1.4.9GroundConnections....................................................16
1.4.10HighFrequencyShielding.........................................17
2.TechnicalData...................................... 18
2.1Technicaldata230V(size13to21)..................18
2.2TechnicalData460V(Size13to19).................20
2.2TechnicalData460V(Size20to26).................22
2.3Dimensionsandweight............................... .....23
2.4Summaryofthepowercircuitterminals.........24
2.5Connectionofthepowercircuit.......................25
2.6Timedependentoverloadcurve................. .....27
2.7LowSpeedOverload........................................28
3.0InstallationandConnection.............. 29
3.1ControlCircuit........................................... .....29
3.1.1TerminalStripConnections........................................29
3.1.2Connectionofthecontrolsignals.............................30
3.1.3DigitalInputs................................................................30
3.1.4AnalogInputs..............................................................30
3.1.5VoltageInput/ExternalPowerSupply.....................31
3.1.6DigitalOutputs.............................................................31
3.1.7RelayOutputs..............................................................31
3.1.8AnalogOutputs...........................................................31
3.1.9VoltageOutput.............................................................31
3.2EncoderConnections................................. .....32
3.2.1X3ARS422/TTLIncrementalEncoderInput.............32
3.2.2X3ATTLInc.Enc.InScrewTerminals......................34
3.2.3X3AHiperfaceEncoder..............................................36
3.2.4X3AEnDatEncoder....................................................40
3.2.5X3ASIN/COS-SSIEncoder........................................44
3.2.6X3BIncrementalEncoderOutput..............................48
4.Operationoftheunit........................... 50
4.1DigitalOperator........................................... .....50
4.2ParameterIdentication....................................51
4.3ParameterSelection..........................................51
4.4ChangingParameterValues.............................52
4.5ParameterStructure..........................................52
4.6SavingParameterValues..................................53
4.7ErrorMessages..................................................53
5. InitialStart-up...................................... 54
5.1 SelectingTheConguration....................... .....54
5.2 LoadingTheConguration......................... .....54
5.3SettingTheControlType..................................55
5.4EnteringTheOperatingData............................55
5.5InductionMotors.......................................... .....55
5.5.1MotorOverload.............................................................55
5.5.2InductionMotorData...................................................56
5.5.3Auto-TuningInductionMotors....................................56
5.6PMSynchronousMotors..................................58
5.6.1MotorOverload.............................................................58
5.6.2MotorData.....................................................................58
5.6.3Auto-TuningPMmotors..............................................59
5.7MachineData................................................ .....60
5.8EncoderFeedback.............................................61
5.8.1Encodercardverication............................................61
5.8.2Encoderserialcom.verication.................................62
5.8.3Loadingmotordatafromencoder..............................62
5.8.4Otherencoderadjustments.........................................63
5.9ControllerSettings............................................63
5.10SpeedandProleSettings.............................63
5.11RunningtheMotor...........................................64
5.11.1AbsoluteEncoderSetup(noropes)........................64
5.11.2AbsoluteEncoderSetup(withropes).....................66
5.11.3AbsoluteEncoderPositionVerication...................68
5.11.4EncoderSynchronization..........................................69
6. ParameterDescription........................ 70
6.1 US-Parameters..................................................70
Password...............................................................................70
Loaddefaults.........................................................................70
Loadconguration................................................................70
Selectconguration..............................................................70
OtherUSparameters...........................................................71
6.2 LF-ElevatorParameters....................................72
Signal/operatingmode........................................................72
Driveconguration...............................................................77
Selectedmotor......................................................................78
Drivefaultautoreset.............................................................78
Electronicmotoroverloadprotection.................................79
Electronicmotoroverloadcurrent....................................80
Ratedmotorpower................................................................81
Ratedmotorspeed................................................................81
Ratedmotorspeed................................................................82
Ratedmotorcurrent..............................................................82
Ratedmotorfrequency.........................................................82
Ratedmotorvoltage..............................................................83
Powerfactor..........................................................................83
Fieldweakeningspeed.........................................................84
Ratedmotortorque...............................................................85
PMmotorresistance.............................................................86
PMmotorinductance...........................................................86
Contractspeed......................................................................87
Tractionsheavediameter.....................................................87
Gearreductionratio..............................................................87
Ropingratio...........................................................................88
Loadweight...........................................................................88
Estimatedgearreduction.....................................................88
Encoderinterface..................................................................89
Encoderpulsenumber.........................................................95
Encoderchannelswap/direction.......................................95
Encodersampletime............................................................95
ControlMode.........................................................................96
Kpspeedaccel......................................................................97
Kpspeeddecel......................................................................97

TabelofContents
Kispeedaccel.......................................................................97
Kispeeddecel.......................................................................97
Kispeedoffsetaccel.............................................................97
Kispeedoffsetdecel............................................................97
Kpcurrent..............................................................................98
Kicurrent...............................................................................98
Maximumtorque....................................................................98
Max.torqueemergencyopr.................................................98
Openlooptorqueboost........................................................99
Switchingfrequency............................................................99
Levelingspeed,SL................................................................................................................100
Highspeed,SH...................................................................................................................... .....100
Inspectionspeed,SI....................................................................................................... .....100
SetSpeedSHL,HighlevelingSpeed.................................100
SetSpeedSINT1,IntermediateSpeed1..............................101
SetSpeedSINT2,IntermediateSpeed2..............................101
SetSpeedSINT3,IntermediateSpeed3..............................101
Startingjerk.........................................................................102
Acceleration.........................................................................102
Accelerationjerk.................................................................103
Decelerationjerk.................................................................103
Deceleration........................................................................103
Approachjerk......................................................................103
Stopjerk...............................................................................103
RecommendedProleSettings.........................................106
Speedfollowingerror.........................................................107
Speeddifference.................................................................107
Followingerrortimer..........................................................107
Emergencyoperationmode...............................................108
Pre-torquegain....................................................................109
Pre-torqueoffset.................................................................109
Pre-torquedirection...........................................................109
SpeedStartDelay................................................................110
BrakeReleaseDelay...........................................................110
Encoderresolutionmultiplier............................................111
Absoluteencoderposition.................................................111
Brakeengagetime..............................................................112
Currentholdtime................................................................112
Softwareversion.................................................................113
Softwaredate.......................................................................113
X2AInputstate....................................................................114
X2AOutputstate................................................................116
Operationphase..................................................................116
Inverterload........................................................................117
Motorcommandspeed.......................................................117
Actualmotorspeed.............................................................117
Actualelevatorspeed.........................................................117
Phasecurrent......................................................................118
Peakphasecurrent.............................................................118
ActualDCvoltage................................................................118
PeakDCvoltage..................................................................118
Actualoutputfrequency.....................................................118
Lastfault..............................................................................118
6.3ErrorMessagesandTheirCause...................120
Undervoltage......................................................................120
Overvoltage.........................................................................120
Overcurrent.........................................................................120
Overload...............................................................................120
Lowspeedoverload............................................................120
Cooldownphasecompleted..............................................120
Inverteroverheat.................................................................121
Motorovertemperature......................................................121
Overtemperaturecooleddown........................................121
Overspeed...........................................................................121
DCBuschargingerror........................................................121
Encodersignalloss............................................................121
Encodercommunicationerror..........................................122
Powerunitcode...................................................................122
Powerunitcodechanged...................................................122
Errorcurrentcheck.............................................................122
ExternalFault.......................................................................122
Encodercardinvalid...........................................................122
Inverterstatus......................................................................123
Electronicmotoroverload..................................................123
Buscom.fault......................................................................123
Baseblocktime...................................................................123
NoPowerUnit......................................................................123
7.0RunParameters...............................................124
Inverterstate........................................................................124
Setspeed.............................................................................124
Commandspeed.................................................................124
Actualoutputfrequency.....................................................124
Actualspeedvalue..............................................................124
Encoder1speed..................................................................124
Encoder2speed..................................................................124
Commandedtorque............................................................125
Actualtorque.......................................................................125
Actualload...........................................................................125
Peakload..............................................................................125
Phasecurrent......................................................................125
Peakcurrent.........................................................................125
Torquecurrent.....................................................................125
DCbusvoltage....................................................................125
PeakDCbusvoltage..........................................................125
Outputvoltage.....................................................................126
Inputterminalstate.............................................................126
Inputterminalstate.............................................................126
Outputterminalstate..........................................................126
Outputagstate..................................................................127
Outputstatus.......................................................................127
Activeparameterset...........................................................127
Analogpatternraw..............................................................127
Analogpatternprocessed..................................................127
Analogpre-torqueraw........................................................128
Analogpre-torqueprocessed............................................128
Analogoptionraw...............................................................128
Analogoptionprocessed...................................................128
AnalogOut1preamp..........................................................128
AnalogOut1post-amp.......................................................128
AnalogOut2preamp..........................................................128
AnalogOut2post-amp.......................................................128
Motorpotvalue....................................................................128
Powermoduletemperature................................................129
Overloadcounter.................................................................129
Poweroncounter................................................................129
Runcounter.........................................................................129
Modulationgrade................................................................129
Timer1..................................................................................129
Timer1..................................................................................129
Actualswitchingfrequency................................................129
Motortemperature...............................................................129
Positioncounter..................................................................129
ActiveMotorPower.............................................................130
PeakMotorSpeed...............................................................130
MagnetizingCurrent............................................................130
8.0AdvancedAdjustments..................................131
Commerrorparaaddress..................................................131
Commerrorparadata.........................................................131
E.OL2function.....................................................................131
Pre-torquetimerrampup...................................................132
Pre-torquetimerrampdown..............................................132
Fieldweakeningcornerspeed...........................................133
Max.speedformax.KI.......................................................134
SpeedforminKI..................................................................134
SpeeddependentKPgain..................................................135
MinKPgainathighspeed..................................................135
KDspeedgain....................................................................135
Phasecurrentcheck...........................................................136
Powerunitcode...................................................................137

Analoginputnoiseclamp...................................................137
HSP5Watchdogtime..........................................................137
KPsynthesizedpre-torque.................................................138
KIsynthesizedpre-torque..................................................138
E.dOHfunction....................................................................138
Analogpatterngain.............................................................138
Referencesplitting..............................................................138
SerialCom.BaudRate........................................................139
9.0Input/OutputConguration............. 140
9.1DigitalInputParameters.................................140
InputType............................................................................140
NoiseFilter...........................................................................140
9.2DigitalOutputParameters..............................142
OutputInversion..................................................................142
OutputX2A.18......................................................................142
OutputX2A.19......................................................................142
OutputX2A.24..26................................................................142
OutputX2A.27..29................................................................142
9.3TimingGraph-AnalogControl......................144
9.4TimingGraph-DigitalControl.......................146
10.0AdvancedDriveData...................... 149
10.1ElevatorDriveData........................................149
Fieldweakeningcorner......................................................149
Fieldweakeningcurve........................................................149
Statorresistance.................................................................149
Sigmainductance................................................................149
Rotorresistance..................................................................149
Magnetizinginductance......................................................149
Motorcontrol.......................................................................149
Vmaxregulation..................................................................150
KPcurrent............................................................................150
KIcurrent.............................................................................150
Systeminertia......................................................................150
FFTClter............................................................................150
FFTCgain.............................................................................150
Torque\commandlter......................................................150
11.0PositionControl.............................. 151
11.1OneFloorPositionControl...........................151
Oneoorpositioning..........................................................151
Learningtheslowdowndistance......................................153
Min.slowdowndist.............................................................154
Slowdowndistance.............................................................154
Correctiondistance.............................................................154
Currentposition..................................................................154
Scalingincrementshigh.....................................................154
Scalingincrementslow......................................................154
Scalingdistance..................................................................154
A.1ParameterListReference...............................155
A.2CustomerParameterValues..........................159

ProtectAgainst
Accidental
Contact

ACmotorcontrolsandservodrivescontaindangerousvoltageswhich
cancausedeathorseriousinjury.Duringoperationtheycanhavelive
"energized"un-insulatedparts,movingparts,aswellashotsurfaces.
Careshouldbetakentoensurecorrectandsafeoperationinorderto
minimizerisktopersonnelandequipment.
Allworkinvolvingthisproduct,installation,startupaswellasmainte-
nancemayonlybeperformedbyqualiedelectricaltechnicalperson-
nel.Accordingtothismanual"qualied"means:thosewhoareableto
recognizeandacknowledgethepossibledangerousconditionsbased
ontheirtrainingandexperienceandthosewhoarefamiliarwiththe
relevantstandardsandinstallationcodesaswellastheeldofpower
transmission.
ACmotorcontrolsandservodrivesmustbeprotectedagainstphysical
damageduringtransport,installation,anduse.Componentsorcovers
mustnotbebentordeformedasthismaydecreaseinsulationdistanc-
esinsidetheunitresultinginanunsafecondition.Onreceiptoftheunit
visualdamageshouldbereportedimmediatelytothesupplier.DONOT
ATTEMPTTOPOWERUPAUNITWITHVISIBLEPHYSICALDAMAGE.
Thisunitcontainselectrostaticallysensitivecomponentswhichcanbe
destroyedbyincorrecthandling.Forthatreason,disassemblyofthe
unitorcontactwiththecomponentsshouldbeavoided.
Beforeanyinstallationandconnectionworkcanbedonethesupply
voltagemustbeturnedoffandlockedout.Afterturningoffthesupply
voltage,dangerousvoltagesmaystillbepresentwithintheunitasthe
buscapacitorsdischarge.Thereforeitisnecessarytowait5minutes
beforeworkingontheunitafterturningoffthesupplyvoltage.
Thelowvoltagecontrolterminalstripandcommunicationportsarese-
curelyisolatedinaccordancewithEN50178.Whenconnectingtoother
systems,itisnecessarytoverifytheinsulationratingsofthesesys-
temsinordertoensuretheENrequirementsarestillmet.Whencon-
nectingtheunittoagroundeddeltapowersystem,thecontrolcircuit
cannolongerbeclassiedasa"securelyisolatedcircuit".
Beforeputtingthemotorcontrolintooperationbesuretheconnection
terminalsaretightandallcoversremovedforinstallationhavebeen
replaced.
TheACmotorcontrolorservosystemcanbeadjustedtoselfinitiatean
automaticrestartintheevenofafaultorerrorcondition.Thedesignof
thesystemmusttakethisintoaccount,suchthatpersonnelaresafe
guardedagainstpotentiallydangerouscircumstances.
SoftwarefunctionsintheACmotorcontrolorservosystemcanbe
usedtocontrolorregulateexternalsystems.However,intheeventof
failureofthemotorcontrolorservosystemthereisnoguaranteethese
softwarefunction(s)willcontinuetoprovidethedesiredlevelofcon-
trol.Asaresult,whenoperatorormachinesafetyisatstake,external
elementsmustbeusedtosupplementoroverridethesoftwarefunction
withintheACmotorcontrolorservosystem.
DangertoLife
c
OnlyQualied
Personnel
c
Secure
Isolation
c
NoteCapacitor
DischargeTime
c
Damageto
PropertyandIn-
jurytoPersons
c
RedundantSafety
Mechanisms
c
READFIRST-SAFETYPRECAUTIONS


General
1.General
1.1 Product description
In selecting the COMBIVERT F5 series inverter, you have chosen a frequency
inverter with the highest quality and dynamic performance.
The F5 inverter has the following features:
- small mounting footprint
- large die IGBTs
- power circuit gives low switching losses
- low motor noise with high carrier frequency
- extensive protection for over- current, voltage and temperature
- voltage and current monitoring in static and dynamic operation
- short circuit proof and ground-fault proof
- noise immunity in accordance with IEC1000
- hardware current regulation
- integrated temperature controlled cooling fan
- PM motor control capable
- Synthesized-pre torque for roll back compensation
- CE compliant and cULus listed
- extensive functional capabilities
- DPC - Direct Position Control
This manual describes the frequency inverter COMBIVERT F5.
- 10 hp...60 hp 270A peak / 230V class
- 10 hp...175 hp 450A peak / 480V class
CPU Software version 4.0 or greater
Application Software Version 1.62
It is exclusively designed for smooth speed regulation of a
three-phase motor.
The operation of other electrical loads is forbidden and can
lead to destruction of the unit.

10
General
1.2Modelnumberinformation
Part Number
15.F5.A1G-RL02 0 = software/function V1.41 / CPU v2.8
1 = software/function V1.50 / CPU v3.3
2 = software/function V1.60 / CPU v4.0
Unit identification 3 = special hardware
0 = none installed at the factory
D or B = TTL input, TTL output
Feedback Card J = HTL input, TTL output
M = SINCOS, TTL output
F = HIPERFACE, TTL output
P = ENDAT, TTL output
V = Sin/Cos-SSI, TTL input
Z = UVW, TTL input
9 = UVW encoder, TTL output
Voltage ident. R = 460V 3 Phase
P = 230V 3 Phase
L = KEB US Elevator Drive
Housing type E, G, H, R, U,
Accessories 1 = Braking transistor (standard)
3 = Braking transistor and EMI filter
Control stage A = Appl- supports all motors in closed
loop speed, torque or position control.
Additionally can operate open-loop
induction motors
Unit Type F5
Unit size 14 = 10 hp 19 = 40 hp 24 = 125 hp
15 = 15 hp 20 = 50 hp
16 = 20 hp 21 = 60 hp 26 = 175 hp
17 = 25 hp 22 = 75 hp
18 = 30 hp 23 = 100 hp

11
General
1.3Mountinginstructions
1.3.1Classication
The elevator drive is classied as an "Open Type" inverter with an IP20
rating and is intended for "use in a pollution degree 2 environment."
The unit must be mounted inside of a control cabinet offering proper
environmental protection.
1.3.2PhysicalMounting
Install the inverter in a stationary location offering a rm mounting point
with low vibration.
Installation of the inverter on moving system may require special earth
ground connections to the inverter.
For best high frequency grounding, install the inverter on a bare metal
sub-panel, i.e. zinc plated steel or galvanized steel.
Take into consideration the minimum clearance distances when posi-
tioning the inverter (see drawing below). The F5 series inverters are
designed for vertical installation and can be aligned next to each other.
Maintain a distance of at least 2 inches in front of the unit. Make sure
cooling is sufcient.
  






 

 


1.3.3HarshEnvironments
For extended life, prevent dust from getting into the inverter.
When installing the unit inside a sealed enclosure, make sure the
enclosure is sized correctly for proper heat dissipation or that a cooling
system has been installed in the panel.
Protect the inverter against conductive and corrosive gases and
liquids. Water or mist should not be allowed into the inverter.
The F5 elevator drive inverter must be installed in an explosion-proof
enclosure when operating in an explosion-proof environment.




12
1.4.1SafetyFirst
CAUTION - RISK OF ELECTRIC SHOCK! Always disconnect supply volt-
age before servicing the F5 Elevator Drive.
After disconnecting the supply voltage, always wait 5 minutes before at-
tempting to change the wiring. The internal DC BUS capacitors must dis-
charge.
1.4.2VoltageSupply
Pay attention to the supply voltage and be sure the supply voltage matches
that of the inverter. A 230V unit can be supplied with voltage in the range
180 to 260VAC +/-0%, for a 460V unit the range is 305 to 500VAC +/- 0%,
48Hz to 62 Hz.
All 240V models are suitable for use on a circuit capable of delivering not
more than ___ kA rms symmetrical amperes, 240 volts maximum when pro-
tected by class ___ fuses rated ___ Amperes as specied in table 1.4.4.1 or
when protected by a circuit breaker having an interrupt rating not less than
___ kA rms symmetrical amperes, 240V maximum, rated ___ amperes as
specied in table 1.4.4.1.
All 480V models are suitable for use on a circuit capable of delivering not
more than ___ kA rms symmetrical amperes, 480 volts maximum when pro-
tected by class ___ fuses rated ___ Amperes as specied in table 1.4.4.2 or
when protected by a circuit breaker having an interrupt rating not less than
___ kA rms symmetrical amperes, 480V maximum, rated ___ amperes as
specied in table 1.4.4.2.
1.3.4AmbientConditions
Maximum Surrounding Air Temperature 45°C! The operating temperature
range of the unit is -10°C to + 45°C (14° to +113°F). Operation outside of
this temperature range can lead to shut down of the inverter.
The unit can be stored (power off) in the temperature range -25°C to 70°C
(-13 to +158°F). After prolonged storage, one half year or more, apply volt-
age to the inverter for 2 hours before operating the motor. This will allow the
electrolytic bus capacitors to stabilize before use and result in longer lifetime
of the unit.
The power rating of the inverter must be derated for operation above 3,300
ft (1000 m). Reduce the rated power 1% for each additional 330 ft (100 m).
The maximum elevation for operation is 6,560 ft (2000 m)
The relative humidity shall be limited to 5% without condensation.
General
1.4Electricalconnections

c

13
Connection of the F5 series inverters to voltage systems congured as a cor-
ner grounded delta, center tap grounded delta, open delta, or ungrounded
delta, may defeat the internal noise suppression of the inverter. Increased high
frequency disturbance in the controller and on the line may be experienced. A
balanced, neutral grounded wye connection is always recommended. The three
phase voltage imbalance must be less than 2% phase to phase. Greater imbal-
ance can lead to damage of the inverter's power circuit.
1.4.3Disconnectswitch
A disconnect switch or contactor should be provided as a means of turning off the
supply voltage when the unit is not in use or when it must be serviced.
Repetitive cycling on and off of the input supply voltage more than once every
two minutes can lead to damage of the inverter.
1.4.4Fusing
Integral solid state short circuit protection does not provide branch circuit protec-
tion. Branch circuit protection must be provided in accordance with the Manufac-
turer Instructions, National Electrical Code (NFPA70 or CSA22.1) and any addi-
tional local codes.
Branch circuit protection for the F5 must be provided using the fuses as listed in
the tables 1.4.4.1 and 1.4.4.2 below. The class RK5 fuses are recommend. As
an Example, use BUSSMANN type FRS-R for 480V or FRN-R for 230V. Other
manufacturers’ class RK5 fuses are also acceptable.
The minimum voltage rating for protection devices used with 230V inverters shall
be 250VAC. The minimum voltage rating for protection devices used with 460V
inverters shall be 600VAC.
General

i
Table 1.4.4.1 - 230V Units
* Semiconductor fuses are manufactured by Siba Fuse Inc. When using this type of fuse,
this is the model number of the fuse is the fuse that must be used.
SCCR UL 248 Semiconductor UL 48
Unit Size /
Housing
[kA]
rms
TYPE RK5
Rating [A]
TYPE L
Rating [A]
Fuse Number* /
Rating [A]
MCCB [A] /
Siemens Cat. No.
13 / E 10 40 - - 50 140 06 80 / 80
14 / G 10 50 - - 50 140 06 100 / 100
15 / G , H 10 70 - - 50 140 06 80 / 80
16 / H 10 0 - - - -
17 / H 10 110 - - - -
18 / R 100 125 - - - - 150A / DG-frame 3VL 150 UL
1 / R 100 150 - - - - 150A / DG-frame 3VL 150 UL
20 / R 100 175 - - - - 250A / FG-frame 3VL 250 UL
21 / R 100 200 - - - - 250A / FG-frame 3VL 250 UL

14
Fuses shall not be installed between the drive and the motor.
In PM motor applications where the drive input current can be lower than the
output current, it is allowed to use a protection device with a lower current rating
thus being able to optimize line side wiring and ancillary components.
1.4.5LineChokes
A line choke with minimum 3% impedance is required for all 230 V inverters 50hp
(size 20) and greater. A line choke with minimum 3% impedance is required for
all 480V inverters 100hp (size 23) and greater.
Installation of a line choke is recommended and can be used prevent nuisance
errors and protection caused by voltage spikes. Additionally, the use of a line
choke will double the operational lifetime of the DC bus capacitors in the unit.
Table 1.4.4.2 - 480V Units

General
* Semiconductor fuses are manufactured by Siba Fuse Inc. When using this type
of fuse, this is the model number of the fuse is the fuse that must be used.
SCCR UL 248 Semiconductor UL 48
Unit Size /
Housing
[kA]
rms
TYPE RK5
Rating [A]
TYPE L
Rating [A]
Fuse Number* /
Rating [A]
MCCB [A] /
Siemens Cat. No.
13 / E 10 25 - - 50 140 06 40 / 40
14 / E 10 30 - - 50 140 06 50 / 50
14 / G 10 30 - - 50 140 06 80 / 80
15 / E 10 40 - - 50 140 06 80 / 80
15 / G, H 10 40 - - 50 140 06 40 / 40
16 / G, H 10 50 - - 50 140 06 63 / 63
17 / G, H 10 60 - - 50 140 06 80 / 80
18 / H 10 70 - - 50 140 06 80 / 80
1 / H 10 0 - - 50 140 06 100 / 100
1 / R 100 0 200 - - 150A / DG-frame 3VL 150 UL
20 / H 10 100 - - - -
20 / R 100 100 250 - - 150A / DG-frame 3VL 150 UL
21 / R 100 150 300 - - 150A / DG-frame 3VL 150 UL
22 / R 100 175 400 - - 150A / DG-frame 3VL 150 UL
23 / R,U 100 200 500 - - 250A / FG-frame 3VL 250 UL
24 / R,U 100 225 600 - - 250A / FG-frame 3VL 250 UL
25 / U 100 275 700 - - 400A / JG-frame 3VL 400 UL
26 / U 100 300 800 - - 400A / JG-frame 3VL 400 UL
27 / U 100 350 1000 - - 400A / JG-frame 3VL 400 UL
28 / U 100 400 - - - - 400A / JG-frame 3VL 400 UL

15
1.4.6MotorThermalProtection
The F5 series inverters are UL approved as a solid state motor overload protec-
tion device. It is necessary to adjust the current trip level in parameter LF. or
LF.12. The function assumes the use of a non-ventilated motor. The function
meets the requirements set forth in VDE 0660 Part 104, UL508C section 42,
NFPA 70 Article 430 part C. See the description for parameter LF. for the trip
characteristics.
A motor winding sensor can also be used for additional safety and the highest
level of protection. Either a normally closed contact (rating: 15V / 6mA) or a PTC
(positive temperature coefcient) resistor can be connected to the T1, T2 termi-
nals on the inverter. The thermal device should be connected as indicated on
page 24.
1.4.7MotorCableLength
In some conventional installations and many MRL applications, the motor can
be a considerable distance (greater then 40 feet) from the elevator drive. Under
these circumstances the long cable length can cause high voltage peaks or high
dv/dt (rate of voltage rise) on the motor windings. Depending on the design of the
motor, these can lead to damage of the motor winding. Therefore, in these instal-
lations use of a special dv/dt lter is highly recommended.
The standard approved solution is special output choke designed for use with the
a maximum of 16kHz switching frequency and low inductance so as not to drasti-
cally inuence the motor's equivalent circuit model.
There are three sizes available for motors rated up to 136A. The part numbers
and current ratings are listed below.
Part Number Rated Current
18Z1A05-1000 45A
21Z1A05-1000 75A
23Z1A05-1000 136A
The use of a conventional line or motor choke on the output of the drive is not
recommend since the inductance value is high enough that it would distort the
values in the motor model and result in poor control of the motor.
General

16
General
1.4.8HighVoltageConnections
Always note inverter voltage, select appropriate over current protection devices,
select disconnect device, and select proper wire size before beginning the wiring
process. Wire the drive according to NFPA 70 Class 1 requirements.
The correct wire gauge for each size inverter can be selected from the charts on
pages 18-22. The wire gauge is based on the maximum fuse rating for the invert-
er. The terminal tightening torque can be found for each unit in the same charts.
Always use UL listed and CSA approved wire. Use 60/75°C copper conductors
only for equipment rated 100 Amperes or less and use 75°C Copper Conductors
only for equipment rated grater than 100 Amperes! Use minimum 300V rated
wire with 230V systems and minimum 600V rated wire with 480V systems.
To prevent coupling high frequency noise, the following wires must be spatially
separated from each other a minimum distance of 8 inches (20 cm) when they
are laid parallel to each other :
- AC supply power and motor lines not connected to inverters
- motor lines connected to inverters
- control and data lines ( low-voltage level < 48 V )
When using EMI lters, use only the wire provided with the lter to connect the
lter to the inverter. Do not add additional wire between the lter and the inverter
as this will have a negative effect on the operation of the lter.
1.4.9GroundConnections
When working with high frequencies ( > 1kHz ) and power semiconductors it is
recommended to make all ground connections with large exposed metal surfaces
in order to minimize the ground resistance.
The metal sub-plate the inverter is mounted on is regarded as the central ground
point for the machine or the equipment. For best results use an unpainted, galva-
nized or plated sub-panel.
An additional high frequency ground wire should be connected between the
inverter and the sub-panel. Use a stranded wire equal in size to the main line
conductor or a thick ground strap. This is in addition to the ground wire required
by NFPA 70, UL 508, CSA 22.1
All ground connections should be kept as short as possible and as close as pos-
sible to the ground system, sub-panels.
If other components in the system exhibit problems due to high frequency distur-
bances, connect an additional high frequency ground wire between them and the
sub-panel.
The EMI lter should be mounted to the drive or as close as possible to the in-
verter and on the same sub-panel as the inverter. Good metallic surface contact
to the sub-panel is required to provide adequate high frequency grounding of the
lter.

17
General
1.4.10HighFrequencyShielding
Use of shielded cable is recommended when high frequency emissions or easily
disturbed signals are present. Examples are as follows:
- motor wires: connect shield to ground at both the drive and motor, NOTE
the shield should never be used as the protective ground conductor required
by NFPA70 or CSA22.1. Always use a separate conductor for this.
- digital control wires: connect shield to ground at both ends.
- analog control wires: connect shield to ground only at the inverter.
The connection of meshed shields to the ground connection should not be
done through a single strand or drain wire of the shield, but with metallic clamps
to provide 360° contact around the surface of the shield to the ground point.
Connection with a single wire from the braided shield reduces the effectiveness of
the shield 70%. Metal conduit clamps work well for this. Be sure the t is tight.
Ridged metal conduit can be used as the shield of the motor wires. Always
observe the following points :
- remove all paint from the control cabinet and motor housing where the
conduit is fastened
- securely fasten all conduit ttings
- run only the motor wires through the conduit, all other wires, high voltage AC
and low voltage signal, should be pulled through a separate conduit.
- connect the control panel to the Sub-panel with a heavy ground strap.
If EMI lters are used, they should be mounted to the inverter or as close as
possible to the inverter and on the same sub-panel as the inverter. Good metallic
surface contact to the sub-panel is required to provide adequate high frequency
grounding of the lter. Always use the shielding plate provided with the lter when
connecting the lter to the inverter.
Shielding of control wires:
If digital signal wires are terminated on a terminal block in the control panel,
the shields should be rmly connected to the sub-panel on both sides of the
terminal block.
The shields of digital signal wires originating outside the control cabinet which
are not terminated on a terminal block, must be connected to the sub-panel at
the point where the cable enters the control panel and at the inverter.
If the shield is terminated to the sub-panel within 8 inches (20cm) of the
inverter, then the shield no longer needs to be connected to the inverter.
When using un-shielded signal wires, they should always be installed as a
twisted pair (signal and common).
Low voltage signal wires should cross high voltage wires at right angles.

18
2.TechnicalData
2.1Technicaldata230V(size13to21)
The recommended motor rating is for 4/6 pole standard motors. When using motors with different
numbers of poles, the inverter must be dimensioned based on the motor rated current. Contact the
manufacturer for special frequency motors.
The power rating of the inverter must be de-rated for operation above 3,300 ft (1000 m). Reduce the
rated power 1% for each additional 330 ft (100 m). The maximum elevation for operation is 6,560 ft
(2000 m)
i
InverterSize 13 14 15 16 17
RecommendedMotorPower [hp] 7.5 10 15 20 25
Housingsize E E G G H H H
InputRatings
Supply voltage [V] 180...260 ±0 (230 V rated voltage)
Supply voltage frequency [Hz] 50 / 60 +/- 2
Input phases 33 3 3 3
Rated input current [A] 28 36 55 63 2
Recommended wire gauge 1) [awg] 10 8 8 6 4 3
OutputRatings
Rated output power [kVA] .5 13 17 23 2
Rated motor power [kW] 5.5 7.5 11 15 18.5
Rated output current [A] 22 28 42 57 84
Peak current (30 seconds) 2) [A] 36 4.5 72 86  118 151 168
Over current fault (E.OC) trip level [A] 43 5 86 104 118 142 181 201
Output voltage [V] 3 x 0...V input (3 x 0...255V 2) )
Output frequency [Hz] Generally 0 to 1600Hz (limited by control board and carrier frequency)
Rated switching frequency 3) [kHz] 8 4 16 4 16 16 16 4 4
Maximum switching frequency [kHz] 16 16 16 8 16 16 16 16 16
Power loss at rated operation 4) [W] 20 350 330 330 430 550 550 850 850
Stall current at 4kHz [A] 24 33 33 36 53 73 73 126 118
Stall current at 8kHz [A] 24 24 33 31 53 73 73 10 7
Stall current at 16kHz [A] 16.8 16.8 33 26 53 66 73 2 5
BrakingCircuit
Min. braking resistance[Ohm] 16 16 8.0 8.0 5.6 5.6 4.7
Typ. braking resistance[Ohm] 27 20 20 13 13 10 7.0
Max. braking current [A] 25 25 50 50 70 70 85
InstallationInformation
Max. shielded motor cable length 5) [ft] 330 330 330 330
Tightening torque for power terminals [in lb] 11 11 11 35 35
Environmental
Max. heat sink temperature TOH [°C] 0°C / 14°F
Storage temperature [°C] -25...70 °C / -13…158°F
Operating temperature [°C] -10...45 °C / 14…113°F
Housing design / protection Chassis / IP20 / Pollution Degree 2
Relative humidity max. 5% without condensation
Approvals
Tested in accordance with… EN 61800-3 /UL508C
Standards for emitted interference EN 55011 Class B / EN 55022 Class A
Standards for noise immunity IEC 1000-4-2 / -3 / -4 / -5/ -6
Climatic category 3K3 in accordance with EN 50178

1
TechnicalData
1) The wire gauge is based on the maximum fuse rating, copper wire with a 75°C insulation rating, THHW or equivalent. If circuit protection is selected
based on the actual input current, the wire size could be reduced.
2) This is the peak output current limited by hardware regulation. The software current control reserves 5% for closed loop regulation.
3) This is the maximum carrier frequency the power stage can support. The actual operating carrier frequency is adjusted and limited by the control
card.
4) This is the power dissipation at the rated carrier frequency, rated voltage and rated load. Operation at reduced carrier frequencies or reduced load
will decrease this value.
5) Max motor cable length when using shielded cable, KEB EMI lter, and the installation must conform to EN55011 / EN55022.
InverterSize 18 19 20 21
RecommendedMotorPower [hp] 30 40 50 60
Housingsize R R R R
InputRatings
Supply voltage [V] 180...260 ±0 (230 V rated voltage)
Supply voltage frequency [Hz] 50 / 60 +/- 2
Input phases 3 3 3 3
Rated input current [A] 88 115 143 170
Recommended wire gauge 1) [awg] 3 1 2/O 3/O
OutputRatings
Rated output power [kVA] 35 42 52 62
Rated motor power [kW] 22 30 37 45
Rated output current [A] 80 104 130 154
Peak current (30 seconds) 2) [A] 150 172 217 270
Over current fault (E.OC) trip level [A] 162 207 270 315
Output voltage [V] 3 x 0...V input (3 x 0...255V 2) )
Output frequency [Hz] Generally 0 to 1600Hz (limited by carrier frequency)
Rated switching frequency [kHz] 8 8 8 8
Maximum switching frequency 3) [kHz] 16 16 16 16
Power loss at rated operation 4) [W] 1020 1200 1400 1700
Stall current at 4kHz [A] 110 123 160 18
Stall current at 8kHz [A] 100 115 145 180
Stall current at 16kHz [A] 70 70 101 101
BrakingCircuit
Min. braking resistance [Ohm] 4.7 3. 2.0 2.0
Typ. braking resistance [Ohm] 5.6 4.7 3. 3.0
Max. braking current [A] 85 102 160 160
InstallationInformation
Max. shielded motor cable length 5) [ft] 165
Tightening torque for power terminals [in lb] 53
Environmental
Max. heat sink temperature TOH [°C] 0°C / 14°F
Storage temperature [°C] -25...70 °C / -13…158°F
Operating temperature [°C] -10...45 °C / 14…113°F
Housing design / protection Chassis / IP20 / Pollution Degree 2
Relative humidity max. 5% without condensation
Approvals
Tested in accordance with… EN 61800-3 /UL508C
Standards for emitted interference EN 55011 Class B / EN 55022 Class A
Standards for noise immunity IEC 1000-4-2 / -3 / -4 / -5/ -6
Climatic category 3K3 in accordance with EN 50178

20
TechnicalData
2.2TechnicalData460V(Size13to19)
iThe recommended motor rating is for 4/6 pole standard motors. When using motors with different
numbers of poles, the inverter must be dimensioned based on the motor rated current. Contact the
manufacturer for special frequency motors.
The power rating of the inverter must be de-rated for operation above 3,300 ft (1000 m). Reduce the
rated power 1% for each additional 330 ft (100 m). The maximum elevation for operation is 6,560 ft
(2000 m)
InverterSize 13 14 15
RecommendedMotorPower [hp] 7.5 10 15
Housingsize E G E G E G H
InputRatings
Supply voltage [V] 305...500 ±0 (460 V Nominal voltage )
Supply voltage frequency [Hz] 50 / 60 +/- 2
Input phases 3 3 3
Rated input current [A] 15.4 1.6 27.3
Recommended wire gauge 1) [awg] 12 10 10
OutputRatings
Rated output power [kVA] 8.3 11 17
Rated motor power [kW] 5.5 7.5 11
Rated output current [A] 11 14 21
Peak current (30 seconds) 2) [A] 21.6 18 2.7 24.8 36
Over current fault (E.OC) trip level [A] 25. 21.6 35.6 2.7 43.2
Output voltage [V] 3 x 0…Vsupply
Output frequency [Hz] Generally 0 to 1600Hz (limited by carrier frequency)
Rated switching frequency 3) [kHz] 8 16 8 16 4 8 16
Maximum switching frequency [kHz] 16 16 16 16 16 16 16
Power loss at rated operation 4) [W] 250 200 320 260 350 20 360
Stall current at 4kHz [A] 12 12 16.5 16.5 24 24 24
Stall current at 8kHz [A] 12 12 16.5 16.5 16 1 24
Stall current at 16kHz [A] 12 12 10 12 10 8.4 15
BrakingCircuit
Min. braking resistance [Ohm] 3 50 3 3 3 22
Typ. braking resistance [Ohm] 100 85 56
Max. braking current [A] 21 15 21 21 21 37
InstallationInformation
Max. shielded motor cable length 5) [ft] 300 330
Tightening torque for power terminals [in lb] 4.5 11 4.5 11 11 35
Environmental
Max. heat sink temperature TOH [°C] 0°C / 14°F
Storage temperature [°C] -25...70 °C / -13…158°F
Operating temperature [°C] -10...45 °C / 14…113°F
Housing design / protection Chassis / IP20 / Pollution Degree 2
Relative humidity max. 5% without condensation
Approvals
Tested in accordance with… EN 61800-3 /UL508C
Standards for emitted interference EN 55011 Class B / EN 55022 Class A
Standards for noise immunity IEC 1000-4-2 / -3 / -4 / -5/ -6
Climatic category 3K3 in accordance with EN 50178