KEBCO combivert R6-S User manual
COMBIVERT
Instruction Manual Power Supply and Regenerative Unit
Type R6-S Size 15/19
Translation of the original manual
Document Part Version
20311685 ENG 00
Inhaltsverzeichnis
1. Introduction..................................................................................................... 5
1.1 Preface..................................................................................................................................5
1.2 Product description.............................................................................................................5
1.3 Validity and liability .............................................................................................................6
1.4 Copyright..............................................................................................................................6
1.5 Speciedapplication...........................................................................................................7
1.5.1 Standard operation ................................................................................................................7
1.5.2 Abnormal operation ...............................................................................................................7
1.6 Unitidentication ................................................................................................................8
2. Safety Instructions ......................................................................................... 9
2.1 General instructions............................................................................................................9
2.2 Transport, storage and installation....................................................................................9
2.3 Electrical connection.........................................................................................................10
2.4 EMC instructions ...............................................................................................................14
2.5 EMC conform installation .................................................................................................14
3. Technical Data .............................................................................................. 15
3.1 Standard device size .........................................................................................................15
3.2 Special device Peak Power...............................................................................................16
3.3 Overload (OL) function......................................................................................................17
3.4 Operating conditions.........................................................................................................18
3.5 Accessories........................................................................................................................19
3.6 Options ...............................................................................................................................19
3.7 Dimensions and weights...................................................................................................20
3.7.1 COMBIVERT R6-S ..............................................................................................................20
3.7.2 Commutation reactor ...........................................................................................................20
3.7.3 Synchronisation unit ............................................................................................................21
3.7.4 Radiointerferencelter(sub-mounted) ...............................................................................22
3.7.5 Ferrite rings..........................................................................................................................22
4. Installation..................................................................................................... 23
4.1 EMC-compatible control cabinet installation..................................................................23
4.2 Installation instructions ....................................................................................................23
4.3 Connection of the COMBIVERT R6 ..................................................................................24
4.3.1 General description of inverter input terminals ....................................................................24
4.3.2 Connection terminals of the R6 power circuit ......................................................................26
4.3.3 Terminalscommutationreactor/harmoniclter..................................................................28
4.4 Connection Power Unit R6-S ............................................................................................29
4.4.1 Powersupplyandregenerationatinvertercurrent≤invertercurrentofone
COMBIVERT R6-S ..............................................................................................................29
4.4.2 Powersupplyandregenerationatinvertercurrent≤invertercurrentofone
COMBIVERT R6-S ..............................................................................................................29
4.4.3 Powersupplyandregenerationatinvertercurrents≥invertercurrentofone
COMBIVERT R6-S ..............................................................................................................30
GB - 3
Table of Contents
4.4.4 Regeneration with decoupling diodes..................................................................................31
4.4.5 Regenerative operation at parallel operation of up to three R6-S with decoupling diodes..33
4.5 Connection of the control board version S.....................................................................35
4.5.1 Assignment of the control terminal strip X2A.......................................................................35
4.5.2 Assignment of the socket X2B.............................................................................................36
4.5.3 Wiring example ....................................................................................................................37
4.6 Operator..............................................................................................................................38
5. Operation of the Device ............................................................................... 39
5.1 Operation with PC and system software COMBIVIS ......................................................39
5.2 Switch-on procedure .........................................................................................................39
5.3 Parameter summary ..........................................................................................................40
5.4 Monitoring and analysis parameters ...............................................................................41
5.5 Special adjustments ..........................................................................................................44
5.4 Monitoring and analysis parameters ...............................................................................41
5.5 Special adjustments ..........................................................................................................44
A. Annex A ......................................................................................................... 48
A.1 Dimension of power supply and regenerative units ......................................................48
A.2 DC link capacities of KEB drive controllers....................................................................49
A.3 Decoupling diodes.............................................................................................................51
A.3.1 Assignment ..........................................................................................................................51
A.3.2 Dimensions of the decoupling diodes ..................................................................................52
B. Annex B ......................................................................................................... 53
B.1 Certication........................................................................................................................53
B.1.1 CE-Marking..........................................................................................................................53
B.1.2 ULCertication ....................................................................................................................53
GB - 4
Table of Contents
1. Introduction
1.1 Preface
First we would like to welcome you as a customer of the KEB Automation KG and congrat-
ulation to the purchase of this product. You have decided for a product on highest technical
niveau.
The described hardware and software are developments of the KEB Automation KG. The
enclosed documents correspond to the conditions valid at printing. Misprint, mistakes and
technical changes reserved.
The manual must be made accessible for each user. Before working with the unit the user
must become familiar with it. This especially applies to the knowledge and observance of the
followingsafetyandwarningindications.Theusedpictogramshavefollowingsignicance:
Danger Is used, if life or health of the user is in danger or if substan-
tial damage to property can occur.
Warning
Caution
Notice Is used, if a measure is necessary for the safe and trou-
ble-free operation.
Essential
discharge time
Information Isused,ifameasuresimpliesthehandlingoroperationof
the unit.
Help
Tip
Non-observance of the safety instructions leads to the loss of any liability claims. This list is
not exhaustive.
1.2 Product description
This instruction manual describes the power supply and regenerative unit KEB COMBIVERT
R6-S. The COMBIVERT R6-S has the following features.
The supply unit
• converts a three-phase input voltage into DC voltage.
• supplies single KEB frequency inverter or via DC interconnection.
• can be parallel connected if higher power supply is required.
• increases the stability of the DC link voltage in the DC interconnection.
The regenerative unit
• feeds back the excess energy from generatoric operation into the supply system.
• reduces the energy demand.
• reduces the heat emission.
• is environmentally friendly and space-saving.
• replaces braking resistor and braking transistor.
GB - 5
Introduction
• is cost-saving.
The COMBIVERT R6-S is generally protected against overcurrent, ground fault and tempera-
ture. Appropriate dimensioned DC fuses protects the DC link circuit against short-circuit. The
followingaccessoriesarenecessaryforoperationwiththeCOMBIVERTR6-S:
• Mains choke / OSF
• EMClterE6(forobservanceofEMCstandard)
1.3 Validity and liability
Application and use of our units in the target products is outside of our control and
therefore exclusively in the area of responsibility of the machine manufacturer.
Theinformationcontainedinthetechnicaldocumentation,aswellasanyuser-specicadvice
in spoken and written and through tests, are made to best of our knowledge and information
about the application. However, they are considered for information only without responsibil-
ity. This also applies to any violation of industrial property rights of a third-party.
Selection of our units in view of their suitability for the intended use must be done generally
by the user.
Inspections and tests can only be done by the machine manufacturer within the framework
of the application. Inspections and tests must be repeated, even if only parts of hardware,
softwareortheunitadjustmentaremodied.
Unauthorized opening and improper tampering can lead to bodily injuries or liability insuranc-
es and this cause loss of the warranty. Original spare parts and authorized accessories by the
manufacturer serve as security. The use of other parts excludes liability for the consequences
arising out of.
Thesuspensionofliabilityisespeciallyvalidalsoforshutdowndamages,lostprot,dataloss
or other consequential damages. This is also valid, if we have been referred to the possibility
of such damages.
Should any part of this agreement be invalid for any reason, it is to be replaced with a corre-
sponding text, which is valid and equivalent to the intended meaning. The rest of the agree-
mentshallremainunaectedandvalid.
1.4 Copyright
The customer may be use the instruction manual as well as further enclosed documents or
partsfromitforinternalpurposes.KEBhasthecopyrightsandtheyremaineectivealso
to the full extent.All rights reserved. KEB®, COMBIVERT®, KEB COMBICONTROL® and
COMBIVIS® are registered trademarks of the KEB Automation KG. Other wordmarks or/and
logosaretrademarks(TM)orregisteredtrademarks(®)oftheirrespectiveownersandare
listedinthefootnoteontherstoccurrence.Whencreatingourdocumentswepayattention
with the utmost care to the rights of third parties. Should we have not marked a trademark or
breach a copyright, please inform us in order to have the possibility of remedy.
GB - 6
Introduction
1.5 Speciedapplication
The COMBIVERT R6-S serves exclusively for the supply of frequency inverters with DC input
and/or regeneration of excess energy into the supply system. The operation of other electrical
consumers is prohibited and can lead to malfunctions or to the destruction of the devices.
The used semiconductors and components of KEB are developed and dimensioned for the
use in industrial products. If the product is used in machines, which work under exceptional
conditions or if essential functions, life-supporting measures or an extraordinary safety step
mustbefullled,thenecessaryreliabilityandsecuritymustbeensuredbythemachinebuild-
er. The operation of our products outside the indicated limit values of the technical data leads
to the loss of any liability claims.
All output functions of the R6 are "one-channel according to ISO 13849, no diagnostic cov-
erage and therefore not safe." If required, additional protective measures must be met by the
user.
1.5.1 Standard operation
IftheDClinkvoltageincreasestoavalueabovethepeakvalueofthemainsvoltage(nega-
tivepower),regenerationofthecurrentintothemainsoccursautomatically.Theregenerative
levelisdenedwithparameterCP.34orcS.02.Themainsvoltageisanalogmeasured.Re-
generationiscarriedoutinsquare-wave,wherebythecurrentowperiodiscorresponding
tothetimesofaB6bridgecircuit.Regenerationiscompletediftheregenerativeandpulso
level(CP.32orcS.06)isfallenbelow.
1.5.2 Abnormal operation
When exceeding the permissible limit values for voltage, current or temperature the current
owbetweenDClinkandmainsisblockedduringregeneration.Anappropriateerrormes-
sage is also displayed during supply. The device must be disconnected from the supply sys-
temortheloadmustbeswitchedoincaseofovercurrentoroverload.Thiscanbedoneby
opening the control release of the inverter.
Atfactorysettingthemodulationisswitchedoincaseofanetphasefailureanderrormes-
sage E.nEt is displayed.
Special adjustments from KEB are necessary if the modulation and/or the standard operation
shouldstartagainwithinadenedtimeincaseofreturnofpowersupply.
GB - 7
Introduction
1.6 Unitidentication
1 9 . R 6 . S 3 E - 9 0 0 A
Type A: Heatsink(standard) B: Flat rear
Design 0: Standard
reserved 0: Standard
Voltage 9: 3-ph.; 180…550 V; AC
Housing E
Options 0: without 3: Precharging, DC-fuses
1: Precharging
Control S: 1B.R6
Series R6
Device size 15(13),19(16)
GB - 8
Introduction
2. Safety Instructions
2.1 General instructions
Electric
Shock
COMBIVERT R6 power supply and regenerative units contain dangerous volt-
ages which can cause death or serious injury.
COMBIVERT R6 can be adjusted by way that energy is regenerated into the
supply system in case of power failure at regenerative operation. Therefore a
dangeroushightensioncanexistintheunitafterswitchingothesupplysys-
tem.
Before working with the unit check the isolation from supply by measure-
ments in the unit.
Care should be taken to ensure correct and safe operation to minimise risk to
personnel and equipment.
Only qual-
iedelec-
tro-person-
nel
All work from the transport, to installation and start-up as well as maintenance
mayonlybedonebyqualiedpersonnel(IEC364and/orCENELECHD384
andIEC-Report664andnotenationalsafetyregulations).Accordingtothis
manualqualiedstameansthosewhoareabletorecogniseandjudgethe
possible dangers based on their technical training and experience and those
withknowledgeoftherelevantstandardsandwhoarefamiliarwiththeeldof
power transmission.
Observe
standards
The COMBIVERT R6 must not be started until it is determined that the installa-
tioncomplieswiththeMachinedirective(2006/42/EC)(noteEN60204).
The COMBIVERT R6 meets the requirements of the Low-Voltage Directive
2006/95/EC.TheharmonizedstandardoftheseriesEN61800-5-1(VDE0160)
is used.
This is a product of limited availability in accordance with IEC 61800-3. This
product may cause radio interference in residential areas. In this case the op-
erator may need to take corresponding measures.
2.2 Transport, storage and installation
The storage of the COMBIVERT must be done in the original packing. It is to be protected
againsthumidityandexcessivecoolingandthermaleect.Along-distancetransportmustbe
carriedoutintheoriginalpacking.Itistobesecuredagainstimpactinuence.Observethe
markingonthenalpacking!AfterremovingthenalpackingtheCOMBIVERTmustbeshut
down on a stable base.
GB - 9
Safety Instructions
Protect
against con-
tact
The COMBIVERT R6 must be protected against invalid loading. Components
andcoversmustnotbebentormovedasthismayaectinsulationdistances.
The units contain electrostatic sensitive devices which can be destroyed by
inappropriate handling. For that reason the contact of electronic devices and
contacts is to be avoided. The equipment must not be switched on if it is dam-
aged as it may no longer comply with mandatory standards.
Make sure that during installation there is enough minimum clearance and
enough cooling. Climatic conditions must be observed in accordance with the
instruction manual.
Hot surface
Heat sinks can reach temperatures, which can cause burns when touching. If
in case of structural measures a direct contact cannot be avoided, a warning
notice "hot surface" must be mounted at the machine.
2.3 Electrical connection
Observe
capacitor
discharge
time
Beforeanyinstallationandconnectionwork,thesystemmustbeswitchedo
and secured.
After clearing the DC link capacitors are still charged with high voltage for a
short period of time. The device can be worked on again, after it has been
switchedofor5minutes.
Safe
isolation
The terminals of the control terminal strip are securely isolated in accordance
with EN 61800-5-1. With existing or newly wired circuits the person installing
the units or machines must ensure that the requirements are met. For units
without safe isolation from the supply circuit, all control lines must be included
infurtherprotectivemeasures(e.g.doubleinsulatedorshielded,earthedand
insulated).
Voltage
with re-
spect to
ground
TheconnectionofCOMBIVERTR6isallowedto:
Symmetricalmainswithaphasevoltage(L1,L2,L3)toneutralconductor/
earth(N/PE)ofmax.305V.
Fixed
Connection
TheCOMBIVERTR6isdesignedforxedconnection,sincedischargecurrents
of>3.5mAoccurespeciallywhenusingtogetherwithEMIlters.Therefore,
therequirementsorinstructionsfromEN60204-1(VDE0113)andEN61800-
5-1(IEC0160-5-1)mustbeobserved.
GB - 10
Safety Instructions
Insulation
measure-
ment
When doing an insulation or voltage measurement in accordance with in
EN 60204-1 / VDE 0113-1, the power semiconductor of the unit and existing
radiointerferenceltersmustbedisconnectedbecauseofthedangerofde-
struction. This is permissible in compliance with the standard, since all inverters
are given a high voltage test in the end control at KEB. In the case of special
requirements please contact KEB.
Dierent
earth po-
tentials
When using components without isolated inputs/outputs, it is necessary that
equipotentialbondingexistsbetweenthecomponentstobeconnected(e.g.
throughtheequalizer).Disregardcancausedestructionofthecomponentsby
the equalizing currents.
GB - 11
Safety Instructions
Prevent
malfunc-
tions
A trouble-free and safe operation of the COMBIVERT R6 is only guaranteed
when the connection instructions below are strictly followed. Incorrect opera-
tionordamagemayresultfromincorrectinstallation:
• Pay attention to mains voltage.
• Installpowercablesandcontrolcablesseparately(>15cmseparation).
• Use shielded / twisted control lines. Lay shield at one side to COMBIVERT
R6-StoPE!
• Only use suitable circuit elements to control the logic and analog inputs,
whose contacts are rated for extra-low voltages.
• Housing of the COMBIVERT R6 must be well earthed. Screens of larger
power cable must be directly and securely attached to both the inverter PE
terminalandthemotorgroundterminal(removepaint).
• Ground the cabinet or the system earth star point with the shortest connec-
tiontomainsearth.(avoidearthloops)
• UseexclusivelythelinecommutationthrottlespeciedbyKEB.
• The maximum DC current of the R6-S must not be exceeded.
• If several drive controllers are connected to the COMBIVERT R6-S the
max. permissible DC link capacities of all connected drive controllers must
beconsideredduringsupplyoperation(seetechnicaldata).
Automatic
restart of
operation
The COMBIVERT R6 can be adjusted by such way that the inverter restarts
automaticallyafteranerrorcase(e.g.phasefailure).Systemdesignmusttake
this into account, if appropriate, and additional monitoring or protective fea-
tures added where necessary.
Conditional-
ly short-cir-
cuit proof
TheCOMBIVERTR6isconditionallyshort-circuitproof(VDE0160).Thein-
tended function is guaranteed after resetting the internal protection devices.
Exception:
• If earth or short circuits often occurs at the output during regenerative op-
eration, this can lead to a defect in the device.
• If earth or short circuits occur during supply operation, semiconductor pro-
tection is only limited.
Cyclic
activation
and deacti-
vation
WithapplicationsrequiringtheCOMBIVERTR6tobeswitchedonandocy-
clically,maintainano-timeofatleast5min.Ifyourequireshortercycletimes
pleasecontactKEB.Switchingoduringtheinitializationphasecancauseun-
denedconditions.
GB - 12
Safety Instructions
RCD (resid-
ual current
operatedcir-
cuit-break-
er)
When using systems with RCD, the instructions or the requirements of
VDE0100-T530(IEC60364-5)mustbeobserved.Therecommendedtripping
current of the RCD type "B" is 300 mA.
GB - 13
Safety Instructions
2.4 EMC instructions
COMBIVERT R6-S represent electrical equipment designed for use in industrial and com-
mercial units.
According to the EMC Directive 2014/30/EU, these devices are components for further pro-
cessing within the meaning of the Directive that are operated by competent machine and
system manufacturers and are not independently operable.
The person installing / operating the machine / unit is obliged to prove the protective meas-
ures demanded by the EMC directive are complied with. The prescribed ratings can usually
be complied with when using the radio interference voltage lters specied by KEB, and
when observing the following measures and installation guidelines.
2.5 EMC conform installation
TheCOMBIVERTR6isdesignedtobeusedinthesecondenvironmentasdenedinEN
61800-3(unitwithitsownsupplytransformer).Takeadditionalltermeasureswhenusing
itintherstenvironment(residentialandcommercialareaconnectedtopubliclow-voltage
mains)!
• Installthecontrolcabinetorsysteminanappropriateandcorrectlyway(seechapter"EMC
conformcontrolcabinetinstallation“)
• To avoid coupled-in noise, separate supply lines, DC lines, motor lines, control and data
lines(low-voltagelevel<48V)andleaveaspaceofatleast15cmbetweenthemwhen
installing.
• In order to maintain low-resistance high frequency connections, earthing and shielding,
aswellasothermetallicconnections(e.g.mountingplate,installedunits)mustbeinmet-
al-to-metal contact with the mounting plate, over as large an area as possible. Make ground
connectionswithasurfaceaslargeaspossible(earthingstrips).
• Only use shielded cable with copper or tin-plated braid, since steel braid is not suitable for
high frequency ranges. The screen must always be installed on the compensating rail and
fastened with clips or guided through the wall of the housing. Do not elongate the screen
end(pigtails)withindividualconductors!
• Ifexternalinterferencesuppressionltersareused,thenthesemustbeinstalledasclose
aspossibleto(<30cmfrom)theinterferencesourceandinmetal-to-metalcontactwiththe
mounting plate, over as large an area as possible.
• Alwaysequipinductivecontrolelements(contactors,relaysetc.)withsuppressorssuchas
varistors, RC-elements or damping diodes.
• All connections must be kept as short as possible and as close as possible to the earth, as
freeoatinglinesworkasactiveandpassiveaerials.
• Keepconnectioncablesstraight(donotbundle).Installanon-assignedwireatonesidesto
the protective earth conductor.
• Theow andreturncircuit mustbetwistedwhenthe linesarenot shielded,inorder to
dampen common-mode noise.
• The cable for phase synchronisation between the mains choke and the COMBIVERT R6-S
must not exceed a length of 1 m..
• Further information can be found in the internet, see "www.keb.de“.
GB - 14
EMC instructions
GB - 15
Technical Data
3. Technical Data
3.1 Standard device size
Device size *) 15(13) 19(16)
Housing size E
Phases 3
Permitted mains forms TN, TT 5)
Rated voltage *) [V] 400(230)
Input voltage UL [V] 240/400/480
Mains voltage range [V] 180…550 ±0 %
Mains frequency [Hz] 50 / 60 ±2
DC voltage range *) [VDC]250…780(UL:340…680)
Regeneration
Rated apparent output power Sn *) [kVA] 18 (10.5) 45 (26)
Rated active power *) [kW] 17 (10) 42 (23)
Max. power output *) [kVA] 27 (15.5) 67.5 (39)
Max. active power *) [kW] 25.5 (15) 63 (34.5)
Rated regenerative current [A] 26 65
Regenerative DC current [ADC]32 80
Overloadcurrent(E.OL)60s 1) [A] 39 97.5
Max. DC regenerative current 60 s [ADC]48 120
Power supply operation
Rated input power Sn *) [kVA] 18 (10.5) 48.5 (28)
Rated active power *) [kW] 16 (10) 44.5 (25.5)
Max. input power *) [kVA] 27 (15.5) 72.5 (42)
Max. active power *) [kW] 24 (14.5) 67 (38)
Rated supply current 2) [A] 26 70
DC supply current [ADC]32 87 3)
Overloadcurrent(E.OL)60s [A] 39 105
Max. DC supply current 60 s [ADC]48 130
Overloaddisconnection(E.OL) [%] 160 160
Overvoltageswitch-o(E.OP) [VDC]900
Output rated voltage [VDC]540(310)
Max. permissible DC link capacity 4) *) [µF] 5000 (21500) 5000 (21500)
I2t Integral of the limiting load of the semiconduc-
tor
[A2s] 1200 4500
Max. permissible mains fuse type gR / aR [A] 40 100
Mains fuse type RK5
rated current/min. voltage
*) 50A/480V(50A/250V) 90A/480V(90A/250V)
PermissibleaRfuseSiemensSitor/Bussmann(nodeltapower
system)
3NC2240 / FWP-40A22FA 3NC2240 / FWP-40A22FA
MainsfusetypeRK1"fastacting"or"Jfastacting"*) 50A/480V(50A/250V) 90A/480V(90A/250V)
Short-circuitfactorattheconnectionpoint(Skn"/Sn)or(Sscp / Sn) 20<Skn" / Sn<350
Power dissipation at rated operation [W] 200 470
Max. heat sink temperature [°C] 70 88
*) Bracket values obtain for operation at 230 V power supply.
1) Theoverloadcurrentisspeciedfor1minute.Theoverloadcycleis300seconds.Thiscorrespondstodutyclass2
EN 60146-1-1.
2) The current data are based on a fundamental frequency component of g=0.95. The fundamental frequency com-
ponentortheeectivevalueoftheinputcurrentisdependentonloadandlinesupplyconditions.Atuncontrolled
B6convertersthephaseanglecosφ1canbesettoone,sothevalueofthefundamentalfrequencycomponentsis
equal to the value of the power factor.
3) IftheDCinfeedcurrent>85ADCusetwobytwooftheDCterminals(++and--)tomeettherequirementsofthe
UL standard. The connection cables are parallel connected.
4) Please contact KEB for higher values.
5) IT and delta power system after consultation KEB.
GB - 16
Technical Data
3.2 Special device Peak Power
Device size *) SpecialdevicePeakPower19(16)
Housing size E
Phases 3
Approaved mains phases TN, TT 3)
Rated voltage *) [V] 400(230)
Input voltage UL [V] 240/400/480
Mains voltage range [V] 180…550 ±0 %
Mains frequency [Hz] 50 / 60 ±2
DC voltage range *) [VDC]250…780(UL:340…680)
Regeneration
Rated apparent output power Sn *) [kVA] 45 (26)
Rated active power *) [kW] 42 (23)
Max. power output *) [kVA] 81 (46,6)
Max. active power *) [kW] 75 (42)
Rated regenerative current [A] 65
Regenerative DC current [ADC] 80
Overloadcurrent(E.OL)10s [A] 117
Max. DC regenerative current 10 s [ADC] 144
Power supply operation
Rated input power Sn *) [kVA] 48.5 (28)
Rated active power *) [kW] 44.5 (25.5)
Max. input power 10 s *) [kVA] 87 (50)
Max. active power 10 s *) [kW] 80 (46)
Rated supply current 1) [A] 70
DC supply current 2) [ADC] 87
Overloadcurrent(E.OL)10s [A] 126
Max. DC supply current 10 s [ADC] 156
Overloaddisconnection(E.OL) [%] 200
Overvoltageswitch-o(E.OP) [VDC] 900
Rated output voltage [VDC]540(310)
Max. permissible DC link capacity *) [µF] 10000 (42000)
I2t Integral of the limiting load of the semiconductor
[A2s] 3058
Max. permissible mains fuse type gR / aR [A] 100
PermissibleaRfuseSiemensSitor/Bussmann(nodeltapower
system)
3NC2240 / FWP-40A22FA
Mains fuse for UL type RK1 "fast acting" or "J fast acting" 90A/480V(90A/250V)
Short-circuitfactorattheconnectionpoint(Skn" / Sn)or(Sscp / Sn) 20<Skn" / Sn<350
Power dissipation at rated operation [W] 430
Max. heat sink temperature [°C] 88
*) Bracket values obtain for operation at 230 V power supply. The device is automatically adjusted by the
software when switching on.
1) The current data are based on a fundamental frequency component of g=0.95. The fundamental fre-
quencycomponentortheeectivevalueoftheinputcurrentisdependentonloadandlinesupply
conditions.AtuncontrolledB6convertersthephaseanglecosφ1canbesettoone,sothevalueofthe
fundamental frequency components is equal to the value of the power factor.
2) IftheDCinfeedcurrent>85ADCusetwobytwooftheDCterminals(++and--)tomeettherequire-
ments of the UL standard.
The connection cables are parallel connected.
3)
After consultation KEB IT and delta power system.
continued on the next page
GB - 17
Technical Data
Voltagestabilizationmustbeactivatedattheinverterifaharmoniclterisused.
The units are not short circuit proof without corresponding dimensioned fuses
Exceeding of the max. rechargeable DC link capacity can lead to a defect.
A load draw from the DC circuit may be done only when the message "ready“ is set.
Ifthecontrolreleaseissetwhenswitchingothemains,thiscanleadtoanovercurrenterrorandthelifetimeof
the module can be reduced.
Thedevicemustbedisconnectedfromthesupplysystemortheloadmustbeswitchedoincaseofovercurrentoroverload.
3.3 Overload (OL) function
Standard:
105
110 120 130 140 150 160
100
150
200
250
270
60
Release time [s]
Load [%]
Table 1: Overload (OL) function
Modiedstandard(increasedoverload):
105 110 120 130 140 150 160
100
150
200
250
300
10
50
270
180 200
①
Release time [s}
Load [%]
1. Depending on the line supply impedance
Table 2: Overload (OL) function
GB - 18
Technical Data
3.4 Operating conditions
Standard Standard/
class Instructions
Denitionaccordingto
EN 61800-2 Inverterproductstandard:
Ratedspecications
EN 61800-5-1 Inverterproductstandard:
General safety
Site altitude
max. 2000 m above sea level
(withsitealtitudesover1000maderatingof
1 % per 100 m must be taken into considera-
tion)
Ambient conditions during operation
Climate Temperature EN 60721-3-3 3K3
extended to -10…45 °C
(withtemperatureover45°Ctomax.55°C
a derating of 5 % per 1 K must be taken into
consideration)
Humidity 3K3 5…85%(withoutcondensation)
Mechanical Vibration
Track EN 50155 max. amplitude of a vibration 1 mm
(5…13Hz)
max. acceleration amplitude 7 m/s²
(13…200Hz)
Germ. Lloyd Part 7-3
EN 60721-3-3 3M4
Contamination Gas 3C2
Solids 3S2
Ambient conditions during transport
Climate Temperature
EN 60721-3-2
2K3
Humidity 2K3 (withoutcondensation)
Mechanical Vibration 2M1 max.vibrationamplitude3.5mm(2…9Hz)
max.accelerationamplitude15m/s²(9…200Hz)
Surge 2M1 max. 100 m/s²; 11 ms
Contamination Gas 2C2
Solids 2S2
Ambient conditions for the storage
Climate Temperature
EN 60721-3-1
1K4
Humidity 1K3 (withoutcondensation)
Mechanical Vibration 1M2 max.vibrationamplitude1.5mm(2…9Hz)
max.accelerationamplitude5m/s²(9…200Hz)
Surge 1M2 max. 40 m/s²; 22 ms
Contamination Gas 1C2
Solids 1S2
Type of protection EN 60529 IP20
Environment IEC 664-1 Pollution degree 2
Overvoltage category EN 618005-1 Class III
Denitionaccordingto EN 61800-3 Inverterproductstandard:EMC
EMC emitted interference
Conducted interference emission – C2 withEMClterandferriteringsandmotor
cablelength<100m
Radiated interferences – C2 withEMClterandferriterings
Interference immunity
Static discharges EN 61000-4-2 8 kV AD(airdischarge)andCD(contactdis-
charge)
Burst-controllines+bus EN 61000-4-4 2 kV
Burst - mains supply EN 61000-4-4 4 kV
Surge - mains supply EN 61000-4-5 1 / 2 kV Phase-phase / phase-ground
Conducted immunity,
induced by high-frequency
elds
EN 61000-4-6 10 V 0.15...80 MHz
continued on the next page
GB - 19
Technical Data
Standard Standard/
class Instructions
Electromagneticelds EN 61000-4-3 10 V/m
Voltageuctuations/
voltage drops EN 61000-2-1 +10%,-15%;90%
Voltage unbalances/
frequency changes EN 61000-2-4 3 %; 2 %
3.5 Accessories
Device size 15(13) 19(16)
Rated voltage 400 V
Commutation reactor with synchronization 15Z1B05-1001 19Z1B05-1000
15Z1B05-1010* 19Z1B05-1011**
without synchronization 15Z1B05-1003 19Z1B05-1003
15Z1B05-1013* 19Z1B05-1013*
max.short-termoverload(regenerativemode) 150 % 150% / 180%
max.short-termoverload(supplymode) 150 % 150% / 180%
Synchronization unit 00R6940-2407
Control cabinet installation; max. distance to the commuta-
tionchokeorharmoniclter1m
Patchcable(length:1m) 00F50C3-4010
* Acceptance according cUR
** Peak Power commutation reactor with acceptance according cUR
3.6 Options
Device size 15(13) 19(16)
Mainslter 15E4T60-1001 19R6T60-1001
Limit class in accordance with EN 61800-3
C2(onlywithferriteringsandmotorcablelengths<100m)
C1 on consultation with KEB
Ferrite rings see chapter 3.5.4
Harmoniclter
(notforUL)
with synchronization 15Z1C04-1002 1)2) 19Z1C04-1002 1)2)
without synchronization 15Z1C04-1000 1)2) 19Z1C04-1000 1)2)
Please contact KEB for further sizes and data to the THD value at
regenerative operation in accordance with EN 61000-2-12.
DC fuses
(alsoseeannexB.1.2)
690 V / 50A
(Partnumber009025H-3459)
690 V / 125A
(Partnumber009025H-3559)
Fuse holder for NH00 and NH000 fuses 0090574-0001
Operators Digital operator, interface operator
Bus operators CAN,ProBus,InterBus,EtherCAT,Ehternet,Sercos,ModBus,
PROFINET, LCD-Operator, DeviceNet, HSP5
1) Max. overload 125% regenerative / 150% motoric
2) The ON time ED refers to the R6-S.
GB - 20
Dimensions and weights
3.7 Dimensions and weights
3.7.1 COMBIVERT R6-S
H
C
B
A
Ø F
C1
Housing
E
A B C C1 F H Weight
130 290 208 14 7 275 5.6 kg
C1 with operator
Table 3: Dimensions and weights for COMBIVERT R6-S in E housing
3.7.2 Commutation reactor
ØF
B
H G
C A
Part number A B C F G H Weight
15Z1B05-1001 100 258 178 5 68 166 11.5 kg
15Z1B05-1003 95 178 178 4.8 79.4 166 8.5 kg
19Z1B05-1000 115 290 243 7 86 225 13.8 kg
19Z1B05-1003 115 233 243 7 85 225 11.3 kg
Table 4: Commutation reactor
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4
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