Keith WALKING FLOOR KICD Owner's manual

OWNER / OPERATOR MANUAL
Original InstructionsOriginal Instructions
©2020 KEITH Manufacturing Co. All Rights Reserved. KEITH, KEITH logo and WALKING FLOOR are registered trademarks of KEITH
Manufacturing Co. Equipment manufactured by KEITH Manufacturing Co. is protected by numerous patents both domestic and foreign.
KICD - Container Drive
Released 2020-06-30 DOC06387 Rev. C
KEITH Manufacturing Co.KEITH Manufacturing Co.
www.KeithWalkingFloor.comwww.KeithWalkingFloor.com
World HeadquartersWorld Headquarters
Toll-Free: 800-547-6161Toll-Free: 800-547-6161
Phone: [phone]Phone: [phone]
Europe HeadquartersEurope Headquarters
Phone: [phone]Phone: [phone]
10777601

i DOC06387 Rev. C
OWNER / OPERATOR MANUAL KICD - Container DriveOWNER / OPERATOR MANUAL KICD - Container Drive
Table of Contents
Introduction iii
Declaration of Incorporation iv
KEITH®WALKING FLOOR®Unloading System Limited Warranty v
Warranty Registration Card vi
1.0 Safety 1
1.1 General Safety 1
1.1.1 Intended Function and Expected Use: 1
1.1.2 Improper Use 1
1.1.3 Training 1
1.1.4 Personal Protective Equipment 2
1.1.5 Airborne Noise Emission 2
1.1.6 Temperature 2
1.1.7 Lighting 2
1.1.8 Movement Around the System 2
1.1.9 Hydraulic Oil Safety 2
1.2 Design / Installation Safety 3
1.2.1 Kit Components 3
1.2.2 Installation 3
1.2.3 Danger Zones 3
1.2.4 Electric Components and Installation 3
1.2.5 Hydraulics 3
1.2.6 Controls 4
1.3 Marking of Machinery 5
1.3.1 Safety Decal Placement Guides 5
1.3.2 Serial Plate 7
2.0 Specications 8
2.1 Hydraulic Drive Unit 8
2.2 General Wet Kit Specications 9
2.3 Floor to Wet Kit Diagram 10
3.0 Operation 11
3.1 How it Works 11
3.2 Oil Flow Diagram 12
3.3 Component Location Guide 14
3.4 Component Descriptions 15
3.5 Component Identication 16

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OWNER / OPERATOR MANUAL KICD - Container DriveOWNER / OPERATOR MANUAL KICD - Container Drive
3.6 Start-Up 17
3.6.1 Before Initial Start-Up 17
3.6.2 After initial 6 working hours (rst week of operation) 17
3.7 Pre-Trip Checklist 17
3.8 Standard Operating Procedures 18
3.8.1 Manual Controls 18
4.0 Maintenance 19
4.1 Life Extending Practices 19
4.2 Preventative Maintenance 19
4.2.1 Monthly Service (25 operating hours) 19
4.2.2 6-Month Service (150 operating hours) 19
4.3 Bolt Torque Requirements 20
4.4 Cross-Drive Wear Component Diagram 21
4.5 Flooring Wear Component Diagrams 22
5.0 Troubleshooting 23
5.1 Check List 23
5.2 Problem / Solution - Troubleshooting 24
5.3 Adjustments & Replacements 26
5.3.1 Switching Valve Adjustment 26
5.3.2 Check Valve Replacement 28
5.3.3 Control Valve & Restrictor Valve Replacement 29
5.4 Technical Support 33
6.0 Contact Information - KEITH Manufacturing Co. 33
Operating
Instructions

iii DOC06387 Rev. C
OWNER / OPERATOR MANUAL KICD - Container DriveOWNER / OPERATOR MANUAL KICD - Container Drive
Introduction
We at KEITH Manufacturing Co. are very happy you have decided to equip your trailer with the KEITH®
WALKING FLOOR®system. We take great pride in manufacturing the simplest, lowest maintenance self-
unloading system available. Installing the KEITH®WALKING FLOOR®system in your trailer provides you with
the versatility to load or unload virtually any type of material.
The following pages contain information on the operation of your KEITH®WALKING FLOOR®system. Further
support and safety documents (manuals, brochures, and product specs) can be viewed or downloaded from
our website at www.KeithWalkingFloor.com.
In addition, we have provided general information on the type of hydraulic wet kit that will be needed to
operate your system. Please contact a KEITH sales representative or visit our website for more specic
recommendations regarding pumps, lters, pressure relief valves and approved equivalent equipment. It is
critical to adhere to the outlined hydraulic wet kit specications. Failure to follow the guidelines concerning
required operation pressures can lead to system failure due to excessive heat buildup.
Please review the entire manual before operating the KEITH®WALKING FLOOR®system. If you have any
questions, please call 541-475-3802 or email [e-mail] where our support team will
happily assist you.
Thank you again for putting your trust in our company!
Sincerely,
R. Mark Foster
President
DOC06344 Rev A

iv DOC06387 Rev. C
OWNER / OPERATOR MANUAL KICD - Container DriveOWNER / OPERATOR MANUAL KICD - Container Drive
Declaration of Incorporation
Manufacturer:
KEITH Manufacturing Co.
401 NW Adler Street
Madras, OR 97741
USA
Hereby declares that the following partly complete machinery,
KICD Container Drive system mobile kit, serial numbers from year 2016 onward
Complies with the following essential health and safety requirements of Directive 2006/42/EC: 1, 2, 3, 4, 1.1.1,
1.1.2, 1.1.3, 1.1.5, 1.1.6, 1.1.7, 1.3.1, 1.3.2, 1.3.4, 1.3.6, 1.3.9, 1.5.3, 1.5.4, 1.5.5, 1.5.6, 1.5.8, 1.5.9, 1.5.15,
1.6.1, 1.6.2, 1.6.4, 1.7.1, 1.7.1.1, 1.7.2, 1.7.3, 1.7.4
The relevant technical documentation is compiled in accordance with part B of annex VII.
In response to a reasoned request by national authorities, relevant information on the partly complete
machinery will be transmitted as hard copies or digital les, unconstrained by intellectual property rights.
This partly completed machinery must not be put into service until the nal machinery into which it is to be
incorporated has been declared in conformity with the provisions of Directive 2006/42/EC.
The person authorized to compile the technical le is:
KEITH WALKING FLOOR Europe
Harselaarsweg 113
3771 MA Barneveld
The Netherlands
_________________________________
R. Mark Foster
President
Madras, Oregon, USA January 1, 2016
DOC06303 Rev A