2 – Kempact™ pulse 2800 mVu automotiVe / 0709 © Kemppi oy
CONTENTS
1. PREFACE....................................................................................................................... 3
1.1. INTRODUCTION......................................................................................................... 3
1.2. PRODUCT INTRODUCTION ...................................................................................... 3
1.3. SAFE OPERATION ..................................................................................................... 3
2. BEFORE YOU START USING THE UNIT .................................................................... 4
2.1. UNPACKING ............................................................................................................... 4
2.2. PLACEMENT OF THE UNIT ....................................................................................... 4
2.3. SERIAL NUMBER ....................................................................................................... 4
2.4. CONNECTION TO THE MAINS SUPPLY................................................................... 4
2.5. GROUND CABLE........................................................................................................ 4
2.6. INSTALLATION OF WELDING GUN........................................................................... 6
2.7. MOUNTING AND LOCKING OF WIRE REEL............................................................. 6
2.8. AUTOMATIC WIRE FEED TO GUN ............................................................................ 6
2.9. ADJUSTMENT OF PRESSURE.................................................................................. 6
2.10. ADJUSTMENT OF TIGHTNESS OF SPOOL BRAKE............................................... 7
2.11. SHIELDING GAS....................................................................................................... 7
3. OPERATION .................................................................................................................. 8
3.1. MAIN SWITCH AND SIGNAL LIGHTS........................................................................ 8
3.2. TO SELECT POLARITY FOR WELDING.................................................................... 8
3.2.1. CHANGING THE POLARITY.................................................................... 8
3.3. PANEL ......................................................................................................................... 8
3.3.1. CHOOSING THE WELDING METHOD .................................................... 9
3.3.2. SELECTING 1-MIG/PULSE MIG SYNERGY CURVES............................ 9
3.3.3. ADJUSTMENTS, DISPLAY AND WELD DATA ....................................... 10
3.3.4. TIMER ..................................................................................................... 10
3.3.5. ADJUSTMENT OF WELDING DYNAMICS............................................. 10
3.3.6. REMOTE CONTROL .............................................................................. 10
3.3.7. MIG EXTRA FUNCTIONS....................................................................... 10
3.3.8. USE OF GAS TEST .................................................................................11
3.3.9. TESTING WIRE FEED.............................................................................11
3.3.10. SETUP ...................................................................................................11
3.3.11. ERROR CODES.................................................................................... 13
4. MAINTENANCE........................................................................................................... 13
4.1. DAILY MAINTENANCE ............................................................................................. 13
4.2. REGULAR MAINTENANCE...................................................................................... 13
4.3. DISPOSAL OF THE MACHINE................................................................................. 13
5. ORDERING INFORMATION ........................................................................................ 14
6. TECHNICAL DATA ...................................................................................................... 15
7. TERMS OF GUARANTEE ........................................................................................... 16