KEY RK-2006LPP User manual

OPERATION MANUAL
RK-2006LPP
AUGER FITTED SOLID FUEL
BOILER TEMPERATURE CONTROLLER
Version DC19

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1. Application.
Controller RK-2006LPP is designed for temperature control of solid fuel fired water
boilers equipped with::
- Auger and feeding stoker working with the stoker,
- Blow-in fan,
- Ignition glow plug for automatic start,
- Central heating pump,
- Hot tap water pump or mixing pump (option),
- Alarm indicator or or ash removal system (option),
- Room thermostat (option).
2. Connection.
Before turning on the controller, connect: power cables of: controller, blow-in fan,
central heating and hot tap water pumps and auger to appropriate sockets in the
rear of the controller. The temperature sensor should be placed in metering locations
that shall be dry. Figure 2 presents the electrical connection diagram. For connection
of stoker, alarm indicator and ash removal system the additional module UM-1 shall
be applied.
CAUTION! Before plugging in the controller first check if the wiring system is
properly grounded, and if the terminal screws of the output connector are tightened.
CAUTION!Total power of the fan, central heating and hot water pump which are
connected to the controller must not exceed 900W. Outputs of the controller that are
not used may remain disconnected.
CAUTION! Control outputs of the feeder and lighter are not protected and MUST BE
protected with adequate fuses.
CAUTION! The controller is equipped with properly protected semiconductor
temperature sensors, yet metering locations with installed sensors must be dry.
CAUTION! It is not allowed to connect the room thermostat and other sensors
inputs to power supply.

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3. Operation.
After turning the controller on, the name and software version is displayed and all
signal lamps are on to enable checking of functionalities. When the controller is turn
on it will return to its last state before turning off or power failure.
On the front panel of the controller (Figure 1) there is:
1 - Display,
2 - Fan indicator,
3 - Auger indicator,
4 - Ignition glow plug indicator,
5 - Central heating circuit pump indicator,
6 - Hot tap water pump or mixing pump indicator,
7 - Room thermostat operation and boiler desired setting indicator,
8 - Previous parameter selection button,
9 - STOP button for alarm and settings change cancellation,
10- START button,
11- Next parameter selection button,
12- Boiler thermostat and parameters setting knob with OK confirmation button.
Figure 1. Front panel of RK-2006LPP controller.

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3.1. Main window, adjustment mode and devices mode.
Following turning on of the controller the main window is displayed. On the top of the
display (1) boiler water temperature is shown, and on the bottom operation mode is
displayed. Symbol „*” displayed in the right bottom corner indicates burner flame
detection. Lights below the display indicate particular outputs and when switched on
they indicate their operation.
B O I L E R T E M P . 1 6 7 c
S T O P *
Basic operation of the controller is carried out by setting the desired temperature of
the boiler. To do this turn the boiler thermostat knob (12) according to the desired
setting and confirm with OK button (Press the knob).
D E S I R E D B O I L E R
T E M P E R A T U R E → 1 5 8 c
CAUTION! If the heating system is fitted with the domestic water tank, boiler water
temperature controlled and maintained by the controller during tank preheating may
be higher than desired temperature setting programmed with thermostat’s knob.
3.2. Device operation modes.
Table 1. Operation mode list.
Operation mode. Description
STOP Boiler control stopped. Controller maintains central heating and domestic
water pump operation, but automatic ignition does not follow.
STAND-BY Controller maintains central heating and domestic water pump operation. In
case of heat demand automatic ignition of boiler follows.
IGNITION Controller carries out automatic ignition of boiler.
MAX. POWER Fan and fuel feeder operates to reach boiler max. power.
MODUL. POWER Controller reduces fuel feeding as much as boiler water temperature
corresponds to the desired setting.
MINIMUM POWER Fan and fuel feeder operation is minimize to maintain fire.
SCAVENGE
(AIR PURGING) Controller activates blower to ensure removal of accumulated gases.
EXTINCTION
(SHUT DOWN) No heat demand or ash removal needed. Controller shuts down boiler operation.
CLEANING Burner cleaning.
AUGER (MANUAL)
REFILLING Manual operation of fuel auger. Boiler control stopped. Controller maintains central heating and domestic water pumps operation, but automatic ignition
does not follow.
AUGER EXTINCT
(EMERGENCY
SHUT DOWN)
Fuel ignition in auger channel. The controller empties ignited fuel from the
auger channel until temperature drops.
ALARMS Safety and temperatures sensors failure alarms.

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STOP.
Controller maintains central heating and domestic water pumps operation only to
protect the boiler against overheating and auger channel ignition. Room thermostat
contacts closing(call for heat) and domestic water temperature drop do not result in
any action. Pressing START button (10) will result in switching the controller to
STAND-BY mode.
STAND-BY.
In this mode controller does not carry out any additional operation, until room
thermostat contacts close (call for heat) or domestic water temperature drop, the
boiler operation will focus on maintenance of temperature according to thermostat
setting programmed with the knob. If preheating of domestic water tank is necessary
and the desired boiler temperature setting is higher from domestic water
temperature setting the controller will follow higher setting. Pressing the STOP
button (9) will result in switching to STOP mode.
IGNITION.
Boiler controller is switched into IGNITION mode if demand for heat follows, and if
the controller did not detect the flame. During ignition the controller activates fan,
auger and igniter. Fuel and air feeding rate is adjusted by the technician. IGNITION
mode follows till flame is detected. If the flame is not detected within the specified
time, the controller activates „Out of fuel alarm”. Pressing STOP button, exceeding
time limit for cleaning, thermostat contacts opening or if water temperature in
domestic water tank is obtained during operation in IGNITION mode will result in
switching of the controller into EXTINCTION (SHUT DOWN) mode.
MAX. POWER OPERATION MODE.
When in this mode the controller operates fuel auger and fan to ensure max. power
of the boiler. Fuel and air feeding rate is adjusted by the technician. Pressing STOP
button, exceeding time limit for cleaning, thermostat contacts opening or if water
temperature in domestic water tank is obtained during operation in MAX. POWER
mode will result in switching of the controller into EXTINCTION (SHUT DOWN)
mode.
MODULATED POWER OPERATION MODE.
Depending on desired parameters the controller may gradually reduce fuel and air
rate feeding to reduce burner power, as much as boiler water temperature
corresponds to the programmed setting. Pressing STOP button, exceeding time limit
for cleaning, thermostat contacts opening or if water temperature in domestic water
tank is obtained during operation in MODULATED POWER mode will result in
switching of the controller into EXTINCTION (SHUT DOWN) mode.

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MINIMUM POWER OPERATION MODE.
When in this mode the controller operates fuel feeding and fan operation to maintain
firing to ensure the minimum fuel consumption. Fuel and air feeding rate is adjusted
by the technician. If in spite of boiler minimum power, increase temperature follows
of water temperature in relation to the top hysteresis parameter setting, the controller
will be switched into EXTINCTION(SHUT DOWN) mode. When the boiler water
temperature drops below the desired setting it will result in switching of the controller
into „max power operation mode”. Pressing STOP button, exceeding time limit for
cleaning, thermostat contacts opening or if water temperature in domestic water tank
is obtained during operation in MINIMUM POWER mode will result in switching of
the controller into EXTINCTION (SHUT DOWN) mode.
SCAVENGE (AIR PURGING).
During operation with minimum power the controller will activate scavenge to ensure
removal of accumulated gases. Scavenge is provided with temporary fan operation.
EXTINCTION (SHUT DOWN).
When in this mode the controller turns off the fuel auger and engages the fan to
ensure complete fuel combustion and the burner cool down. Fan power when in
EXTINCTION (SHUT DOWN) mode is determined by the technician. When
EXTINCTION (SHUT DOWN) is finished the controller is switched into CLEANING,
STAND-BY or STOP mode, provided EXTINCTION (SHUT DOWN) followed as a
result of STOP button pressing.
CLEANING.
Automatic burner cleaning occurs after time set limit by programmer. In this mode
controller starts cleaning system for preset time. After this procedure controller
resets back to STANDBY mode.
AUGER (MANUAL) REFILLING.
User may activate auger manual refilling function. When device is in STOP mode,
press START and hold button for 5 seconds to start refilling. Refilling follows
according to the time programmed by the technician or until it is manually turned off
with STOP button.
AUGER EXTINCTION (EMERGENCY SHUT DOWN).
If the auger is equipped with temperature sensor, a temperature increase above the
range programmed by the technician it will result in activation of auger ignition alarm.
If ignition was detected, the controller turns off the fan and auger. If the burner is
provided with the stoker, the device is switched additionally into AUGER
EXTINCTION (EMERGENCY SHUT DOWN) mode. During shut down the stoker is
engaged for the time needed to remove the fired fuel from the stoker.

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3.3. ALARMS.
RK-2006LP controller continually checks operations of installed devices as well as
alarm sensors. In case of failure, the device activates alarm and proper operations
are carried out. Information on the problem is also shown on the display. In addition
depending on nature of damage the inner sound alarm system may be activated. To
cancel alarm, first identify the cause and repair it and then STOP button shall be
pressed. If alarm is cancelled and required repairs did not follow, sound alarm
system will be turned off only. In case more than one alarm has been activated,
information on each alarm will be displayed alternately.
Out of fuel alarm.
If in IGNITION mode the controller fails to detect a flame within the time specified by
the technician, „Out of fuel alarm” will be activated. To turn on the controller again
first refill fuel, cancel the alarm with STOP button and begin setting-up process by
pressing START button.
A L A RM : O U T O F
F U E L
Emergency alarm.
Depending on construction type, the boiler may be equipped with emergency sensor
(e.g. hopper cover sensor). Activation of the alarm will result in fan and auger turning
off, and switching the controller into STAND-BY mode.
A L A RM : E M E R G E N C Y
I N P U T
CAUTION! This alarm does not result in engagement of inner sound system and
does not require cancelling. Once the hopper cover is closed, the programmed
process will be carried out from the moment when it was interrupted (it returns to the
mode that was before alarm activation).
Auger ignition alarm.
If the auger has been fitted with temperature sensor, and the programmed setting of
„Auger ignition temperature” was exceeded, it will result in activation of „Auger
ignition alarm”. The controller will switch off the auger, fan and igniter. If the burner is
fitted with secondary stoker, the device will be switched into AUGER EXTINCTION
(EMERGENCY SHUT DOWN) mode.
A L A RM : A U G E R
I G N I T I O N
CAUTION! This alarm may be cancelled only if the auger temperature drops below
set point. If the alarm was cancelled before extinction completion, only sound alarm
will be turned off.

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B O I L E R T E M P . 6 0 c
A U G E R E X T I N C T .
Auger sensor damage.
In case of auger temperature sensor damage, as in case of overheating, the
controller will go to shut down mode and will activate the appropriate alarm:
A L A RM : A U G E R
T E M P . S E N S O R
CAUTION! This alarm may be cancelled only after repairs.
Burner temperature sensor damage.
If flame temperature detector (CT-1/2 or PT-1000) has been connected to the
controller, its damage will result in activation of the alarm and switching into
STAND-BY mode.
A L A RM : B U R N E R
T E M P . S E N S O R
Protection against boiler overheating.
RK-2006LPP controller is provided with triple protection against boiler overheating. If
boiler water temperature set point is equal to the programmed „Boiler max.
temperature” service setting, the controller will engage central heating pump.
If water boiler temperature increases above 93°C, it will activate STB system which
will automatically engage power for central heating pump and will shut off blower.
Operation of STB will result in switching the controller to STAND-BY mode. Normal
operation of STB will be resumed, if boiler temperature drops below 90°C.
Boiler water temperature increases up to the programmed „Boiler overheating
temperature” service setting will result in fan turning off, engagement of central
heating pump and switching the controller in STOP mode, but EXTINCTION (SHUT
DOWN) mode and alarm will not be activated:
A L A RM : B O I L E R
O V E R H E A T
CAUTION! This alarm may be cancelled, if boiler water temperature drops below the
overheating temperature setting.

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Boiler temperature sensor damage.
In case of boiler water temperature sensor damage the controller turns off the fan,
engages central heating pump, controller switches into STOP mode and activates
alarm:
A L A RM : B O I L E R
T E M P . S E N S O R
CAUTION! This alarm may be cancelled, only if repairs are made.
Domestic water temperature sensor damage.
If the heating system is fitted with domestic water circuit, in case of sensor damage
the controller turns off the domestic water pump and activates alarm:
A L A RM : H O T W A T E R
T E M P . S E N S O R
CAUTION! This alarm does not require cancellation. The alarm is deactivated
automatically, if repairs are made.
Return water temperature sensor damage.
If the heating system is provided with the mixing pump, in case of return water
temperature sensor damage, the pump is switched off and the controller activates
alarm: A L A RM : R E T U R N
T E M P . S E N S O R
CAUTION! This alarm does not require cancellation. The alarm is deactivated
automatically, if repairs are made.
4. Review of user settings.
Pressing parameter buttons (8 and 11) allows reviewing user’s parameters while
their activation is indicated with fast flashing of proper light. Following selection of
the desired parameter you can switch to the change mode by pressing OK
button (12) (indicated with the displayed symbol „→” on the left of the desired
parameter). You can confirm new settings by pressing OK button. Press the STOP
button to exit the change mode and resume the previous setting of the parameter. If
the device was left in the change or parameters previewing mode for 60 seconds
and no button was pressed, the controller will automatically cancel the last
modification and will be switched into display mode. Table 2 presents user’s settings.
Columns of the table represent: fast flashing light, parameter name and available
minimum and maximum setting.

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Table 2. User settings list.
Light Parameter Min. Max.
Auger Fuel type. 1 4
Thermostat Desired boiler temperature. 100°C 300°C
Boiler max. power. 60% 100%
CH pump Central heating pump operation mode. WINTER SUMMER
HTW
pump
Domestic water desired temperature. 30°C 60°C
Domestic water heating priority. NO YES
Domestic water tank bacterial flora liquidation program. NO YES
Measured domestic water temperature.
Measured return water temperature.
Igniter
Current furnace brightness (FD-1).
Brightness when fuel ignition has occurred (FD-1). 0 255
Temperature of the burner (PT-1000, CT-1/2).
Burner temperature with fuel ignited (PT-1000, CT-1/2). 20°C
20°C 500°C 100°C
Burner work time.
Burner start up counter.
4.1. Fuel type selection.
RK-2006LPP controller enables programming ignition settings for four different fuel
types. „Fuel type” parameter enables switching between particular settings. Fan,
auger and igniter operation are saved for the selected fuel type.
F U E L
T Y P E 1
CAUTION! Fuel type may be changed, if the controller is in STOP mode only.
4.2. Boiler temperature setting.
Desired boiler temperature - it is the temperature setting that will be obtained by
the controller, if room thermostat input contacts are closed.
D E S I R E D B O I L E R
T E M P E R A T U R E 1 5 0 c
4.3. Boiler operation max. power.
Boiler operation max. power - this parameter enables to limit boiler operation max
power. Power limitation is possible thanks to fuel reduction during operation at
maximum power.
M A X I M U M B O I L E R
P O W E R 1 0 0 %

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4.4. Domestic water circuit operation parameters.
These parameters specify how the controller ensures domestic water temperature.
In case of the system without domestic water circuit, it is not possible for the user to
view and change these parameters.
Domestic water desired temperature - parameter that specifies temperature of
water in domestic water tank that will be obtained by the controller.
D E S I R E D H . W A T E R
T E M P E R A T U R E 5 0 c
Domestic water heating priority - this parameter specifies operation of central
heating and domestic water pumps during hot water preheating. When priority is
selected during operation and hot water preheating, the controller engages domestic
water pump and switches off central heating pump. This operation results in quick
heating of water in the tank. During preparation of hot water without priority option,
central heating and domestic water pumps operation follow at the same time.
H O T W A T E R
P R I O R I T Y N O
Bacterial flora liquidation in domestic water tank - the controller enables manual
activation of program for bacterial flora liquidation in domestic water tank. When
„YES” is selected, it activates the process of heating the domestic water tank above
75°C. When the required temperature is obtained the controller switches off the
bacterial flora liquidation program automatically.
B A C T E R I A L F L O R A
L I Q U I D A T I O N N O
CAUTION! Bacterial flora liquidation option shall be switched on in the night or if
water intake does not follow from the domestic water tank, to protect the user
against burning.
Domestic water measured temperature - the controller enables to view the
temperature measured in domestic water tank.
M E A S U R E D H . W A T E R
T E M P E R A T U R E 4 8 c
4.5. Return water temperature.
If the heating circuit is equipped with the mixing pump and return temperature
sensor, this option enables view of the return water temperature. Otherwise, this
option in unavailable.
M E A S U R E D R E T U R N
T E M P E R A T U R E 3 2 c

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4.6. Flame optical detection parameters.
These parameters specify operation of burner flame optical detector. If the system is
fitted with flame temperature detector, parameters change and viewing is
unavailable.
The current furnace brightness determined by an optical detector - this
parameter displays the current flame brightness measured by the optical detector.
C U R R E N T F U R N A C E
B R I G H T N E S S 2 8
Brightness when fuel ignition has occurred - if the optical detector reading will be
equal or higher than this desired setting, the controller will switch off the igniter and
assume that ignition has occurred.
I G N I T I O N O F F A T
B R I G H T N E S S 1 4
4.7. Flame detection temperature parameters.
These parameters specify operation of the temperature detector of burner fuel
ignition. If the system is fitted with optical fire burner detector, parameters change
and viewing is unavailable.
Burner measured temperature - this parameter displays the current measured
burner temperature.
M E A S U R E D B U R N E R
T E M P E R A T U R E 6 6 c
Burner temperature with fuel ignited - if ignition temperature is equal or higher
than this desired setting, the controller will switch off the lighter and assume that
ignition was provided.
I G N I T I O N O F F A T
T E M P E R A T U R E 2 0 0 c
4.8. Information on burner work.
Parameters described below refer to counters that accumulate information on
operation of the burner since its first start. It is not possible to cancel counter
readings.
Burner work time.
Reading of this counter defines burner work time. The counter updating follows after
total working hour of the device at maximum or minimum power.
B U R N E R W O R K
T I M E 1 3 h

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Burner start up counter.
Reading of this counter defines start number of the ignition attempts.
B U R N E R S T A R T
C O U N T 8
5. Settings – service mode.
Holding OK button for 3 seconds enters the service mode where you can review and
change the parameters by pressing the selection buttons (8 and 11). After selection
of the given parameter you can enter into the change mode with OK button that is
indicated by the displayed symbol „→” on the left of the desired parameter. Pressing
OK button will confirm the change. If you press STOP button changes will not be
saved and old settings will be resumed. If the device is in change mode or
parameters reviewing for 60 seconds, the controller will automatically go back to the
display mode. Table 3 presents the list of all service settings. Columns of the table
represent: flashing light, parameter name and available minimum and maximum
setting.
Table 3. Service settings.
Light Parameter Min. Max.
No Language selection (See description).
Fan
Fan modulation during boiler start. NO YES
Min. fan speed during heating up. 1% 100%
Max. fan speed during heating up. 1% 100%
Ignition modulation start delay. 0s 250s
Fan speed during ignition. 1% 100%
Fan speed at max. power. 1% 100%
Fan speed at min. power. 1% 100%
Fan speed at extinction. 1% 100%
Fan speed during cleaning mode. 0% 100%
Fan scavenge (air purging). NO YES
Fan scavenge (air purging) blow time. 5s 60s
Fan scavenge (air purging) pause time. 1min 99min
Fan speed during scavenge. 1% 100%
Auger
Auger filling time. 1min 99min
Initial fuel feed. 0s 250s
Fuel feed cycle. 1s 250s
Fuel feed during ignition. 0% 100%
Fuel feed for max burner power. 1% 100%
Fuel feed for min. burner power. 1% 100%
Stoker work mode (See description).
Stoker work time. 1s 99s
Stoker pause time. 1s 99s
Stoker extra work time. 1s 99s
Stoker emptying time. 1s 99s
Auger ignition test. NO YES
Auger ignition temperature. 20°C 99°C
Igniter
Flame detector type (See description).
Correction FD-1. 0 99
Hysteresis loss of flame (optical sensor). 1 255

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Igniter
Hysteresis loss of flame (temperature sensor). 1°C 250°C
Flame failure detection delay. 1s 500s
Fuel ignition time. 1min 15min
Ignition try count. 1 10
Furnace extinction time. 1min 30min
Furnace cleaning mode (See description).
Cleaning mechanism work time. 1s 900s
Cleaning mechanism retraction time. 1s 900s
Cleaning mechanism pause time. 1s 900s
Number shut downs before cleaning. 1 99
Minimum operating time without cleaning. 0h max-1h
Maximum working time without cleaning. min+1h 99h
CH pump Central heating pump work mode (See description). Central heating pump periodic work. NO YES
Central heating pump periodic work time. 1min 99min
HTW pump
Domestic water path (See description).
Domestic water heating hysteresis. 1°C 20°C
Boiler increase temperature during hot tap water heating. 2°C 20°C
Domestic pump work extension. NO YES
Domestic pump work extension time. 1min 10min
Mixing pump engaging temperature. 30°C 60°C
Mixing pump work hysteresis. 1°C 9°C
Thermostat
Boiler minimum temperature. 30°C 200°C
Boiler maximum temperature. 200°C 400°C
Boiler upper hysteresis. 1°C 20°C
Boiler power switching hysteresis. 1°C 9°C
Boiler protection hysteresis. 1°C 5°C
Boiler overheating temperature. 301°C 420°C
Burner power modulation. NO YES
Modulation factor. 1 20
No Resume service settings. Outputs test.
Service mode end.
5.1. Language selection.
RK-2006LPP controller interface offer the function of language selection. Number of
available languages depend on software version being used.
L A N G U A G E E N G L I S H
5.2. Fan operation parameters.
Fan modulation during boiler start - selection of „YES” setting means that fan
speed modulation will be provided during boiler start.
F A N M O D . D U R I N G
B O I L E R S T A R T Y E S
Min. fan speed during heating up - this parameter is available, if the function of fan
modulation during boiler start is selected. This parameter specifies power of the fan
during boiler start.

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M I N . F A N S P E E D
H E A T I N G U P 1 %
Max. fan speed during heating up - this parameter is available, if the function of
fan modulation during boiler start is selected. This parameter specifies power of the
fan at end of boiler start.
M A X . F A N S P E E D
H E A T I N G U P 6 0 %
Ignition modulation start delay - this parameter is available, if the function of fan
modulation during boiler start is selected and it describes operation time of the fan
with speed according to the selected „Min. fan speed during boiler start” setting.
After time expire the controller will increase fan speed up to the selected „Max. fan
speed during boiler start” setting.
I G N I T I O N M O D U L .
S T A R T D E L A Y 5 0 s
Fan speed during ignition - this parameter describes power of the fan speed
during ignition. This parameter is unavailable if „Fan speed modulation during
ignition” was selected.
F A N S P E E D D U R I N G
I G N I T I O N 6 0 %
Fan speed at max. power - means the fan power when burner of the boiler works
with maximum power.
F A N S P E E D A T
M A X P O W E R 6 0 %
Fan speed at min. power - means the fan power when burner of the boiler works
with minimum power.
F A N S P E E D A T
M I N P O W E R 3 0 %
Fan speed during extinction (shut down) - means fan power during burner
extinction (shut down).
F A N S P E E D D U R I N G
E X T I N C T I O N 1 0 0 %

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Fan speed during cleaning mode - only when AUTO is on.
F A N S P E E D D U R I N G
C L E A N I N G 1 0 0 %
Fan scavenge (air purging) - the controller offers the function of scavenge (air
purging), which simply includes periodical switching on of the fan during burner
operation for the purpose of removal of accumulated gases.
F A N
S C A V E N G E Y E S
Fan scavenge (air purging) blow time - this parameter specifies blow time. This
setting is unavailable if „Fan scavenge” (air purging) setting was not selected.
F A N S C A V E N G E
B L O W T I M E 5 s
Fan scavenge (air purging) pause time - this parameter specifies pause time
during scavenge. This setting is unavailable if „Fan scavenge” (air purging) setting
was not selected.
F A N S C A V E N G E
P A U S E T I M E 1 m i n
Fan speed during scavenge (air purging) - this parameter specifies fan power
during scavenge (air purging). This setting is unavailable if „Fan scavenge” (air
purging) setting was not selected.
F A N S P E E D D U R I N G
S C A V E N G E 1 0 0 %
5.3. Fuel auger operation parameters.
Auger filling time - this parameter specifies time required for refilling the main
auger with fuel.
A U G E R F I L L I N G
T I M E 1 0 m i n
Initial fuel feed - this parameter specifies time, when fuel will be fed before igniter
start. Selection of „0s” setting will switch off initial fuel dose feeding. In this case
„Fuel dose during ignition” setting shall be programmed as the value over „0%”.
I N I T I A L F U E L
D O S E 1 0 s

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Fuel feed cycle - auger operation cycle includes fuel feeding and feeding pause.
This parameter specifies the time of the whole cycle. The desired value specifies all
burner work modes which require fuel feeding (ignition, maximum and minimum
power).
F U E L F E E D
C Y C L E 1 5 s
Fuel feed during ignition - this parameter specifies fuel dose that is fed to the
burner during lighter operation. The programmed setting specifies feeding time in
percent in relation to the time of whole work cycle. Selection of „0s” setting will
switch fuel feeding during operation of the lighter. In this case „Initial Fuel Dose”
setting be shall be programmed as the value over „0s”.
F U E L D O S E D U R I N G
I G N I T I O N 2 0 %
Fuel feed for max. burner power - this parameter specifies fuel dose fed to the
burner during operation with maximum power. The programmed setting specifies
feeding time in percent in relation to the time of whole work cycle.
F U E L D O S E F O R
M A X P O W E R 5 0 %
Fuel feed for min. burner power - this parameter specifies fuel dose fed to the
burner during operation with minimum power. The programmed setting specifies
feeding time in percent in relation to the time of whole work cycle.
F U E L D O S E F O R
M I N P O W E R 2 0 %
Stoker work mode - this parameter specifies work mode of the stoker:
-„OFF” - the burner without the stoker.
-„CYCL.” - stoker is switched on periodically, regardless of the auger. Work
and pause time of the stoker is determined with particular settings.
-„AUTO” - operation mode when the stoke is switched on along with the
auger and is switched off with a delay defined with „Stoker extra work time” setting.
S T O K E R W O R K
M O D E A U T O
Stoker work time - this parameter specifies operation time of the stoker in whole
work cycle. This setting is unavailable if the stoker is switched off or in automatic
mode.
S T O K E R W O R K
T I M E 3 s

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Stoker pause time - this parameter specifies pause time during stoker operation
when in work cycle. This setting is unavailable if the stoker is switched off or in
automatic mode.
S T O K E R P A U S E
T I M E 3 s
Stoker extra work time - this parameter is available only, when the stoker works in
automatic mode and it specifies stoker work time after auger switching off.
S T O K E R E X T R A
W O R K T I M E 2 0 s
Stoker emptying time – this parameter specifies time needed for removal of the
whole fuel from the stoker. Stoker emptying during extinguishing of feeder, feeding
initial fuel dose (portion), and during burner shut down. This setting is unavailable if
the stoker is switched off.
S T O K E R E M P T Y I N G
T I M E 4 0 s
Auger ignition test - this parameter provides functionalities of „X” emergency input.
If „NO” setting was selected then „X” input will be used for connection of e.g. auger
flap opening contact sensor or the contact informing on operation of auger motor
overload switch. If „YES” setting was selected then „X” input will be used for
connection of auger temperature sensor used for ignition detection.
A U G E R I G N I T I O N
T E S T Y E S
CAUTION! In case emergency input is not used, „NO” parameter shall be selected
in „Auger ignition test” setting and contacts of „X” input shall be closed.
Auger ignition temperature - this parameter specifies auger temperature, when the
controller activates auger ignition alarm. This parameter is unavailable when „NO”
was selected in „Auger ignition test” setting.
A U G E R I G N I T I O N
T E M P E R A T U R E 8 0 c

20
5.4. Fuel ignition, extinction (shut down) and cleaning combustion chamber.
Flame detector - flame detection may follow with two methods: burner temperature
measurement or brightness measurement. In case when temperature sensor is
used, depending on its location, temperature measurement range may be from
several degrees to several hundred degrees. If measured temperatures do not
exceed 100°C it is recommended to use CT-1 or CT-2 sensor. In case of higher
temperatures, PT-1000 sensor shall be used. For flame brightness measurement,
FD-1 optical detector shall be used.
F L A M E
D E T E C T O R F D – 1
Indication correction of flame optical detector - only when flame optical detector
(FD-1) is on. Describes light intensity detected by optical detector when burner is off.
The correction value is deducted from the value light intensity during the flame
detection. Correction allows calibration of FD-1 sensor the way that during burner
shut down value (no flame) of the light equals zero.
F D – 1
C O R R E C T I O N 0
Hysteresis loss of flame - depending on the type of flame detector, this parameter
specifies how many degrees or units in relation to the threshold set by the user must
cut off the lighter or the brightness of the flame temperature to the controller began
to flame failure detection procedure.
F L A M E V A N I S H
H Y S T E R E S I S 1 0
WARNING! If the hysteresis is larger than the threshold of igniter shut down, flame
failure detection procedure is started when the temperature drops or the brightness
of the flame to the value of „0”.
Flame failure detection delay - this parameter specifies how long after the launch
procedures for the detection of flame failure or brightness temperature must remain
below the hysteresis for the regulator to decide that the furnace was extinguished.
F L A M E V A N I S H
D E L A Y 6 0 s
Fuel ignition time - after igniter and fan are switched on, the controller tests
temperature increase or brightness in the selected location of the burner. If flame is
not detected within the time programmed in this parameter, the controller will repeat
ignition cycle.