Kilews KL-WSCBSN-PTM User manual

PTM Power Screwdriver
Control Display User Manual
Model: KL–WSCBSN-PTM
KILEWS INDUSTRIAL CO., LTD.
http://www.kilews.com.tw
Y2F216Q-3-001
Please scan the following QR code or download
the operation manual from KILEWS website
https://www.kilews.com.tw/tc/download-list.php

1
I. Panel Function
Display Screen:
Boot Version: (Ver 1.xxx)
16X2 LCM Display Setting Function，WSCBSN connected to PTM picture:
S99-99-19: Display Sequence--(Program)-(Tool)。
03/05: Display Count Value
C: Display Screwdriver Action Number of Turns
OKALL: Display status (OK, NG, OKALL)
Up Key: Setting mode Up key switch function.
Down Key: Setting mode Down key switch function.
Left Key: Setting mode Left key switch function
Right Key: Setting mode Right key switch function
Esc Key: Press three seconds to enter/leave the setting mode.
Key: CONFIRM key
OK, NG, OKALL, start, Rev, Dis, POWER: Display status indicator.

2
1. OUTPU: External output control，The OUTPUT pin define is customized. Please go to
CTRL Setting [9]Ext Output for setting.
2. INTPU: External input control，The OUTPUT pin define is customized. Please go to
CTRL Setting [8]Ext Input for setting.
3. PORT1 (RS232): Connect to DAS or wifi module.
1. Switch element: turn on or turn off the module power
2. USBport: Connect tothe barcode reader.
3. Micro SD Card port: Used to store data.
4. Cable communication port: Used to online.
1. Micro USB port: Used to connect Micro harness.
2. RS232: Reserved port, no function for now.
3. USB port: Used to connect bluetooth module.
4 Power supply port: Used to supply power to module.
1.
3.
2.

3
II. Status
It shows status of WSCBSN connected to PTM. Press Up/Down to show current status #1~#5
of Program and Sequence:
#1 Show status of Program:
AT1.0: OKALL signal holding time
n05: Screw count. F01: Impact Force.
H10: Impact parameter. L00: Limit rotation number setup
u00: Ignore Rundown Friction.
#2 Show status of Program:
c00:Pre-tighten thread. FWD/REV: CW/CCW.
#3 Show status of Gate:
Gate=Once (Hi): Status of Gate. [None/Once (Hi)/Twice/Once (Lo)]
Ac=ON: Disable PTM when batch completed [ON/OFF]
Nc=ON: Disable PTM when NG occurred. [ON/OFF]
#4 Show current Sequence, Program, number of PTM and name of program:
T01: Sequence – Program - Tool
P99: Current program number.
SCREW 001: name of program.
#5 Show connected PTM MAC number:
T01: connected PTM number.
168880111302: PTM MAC number.

4
III. Set Function Options and Operating Instructions
1. After switching on the power, to enter into the function menu, press the “Esc” key on the
panel for 3 seconds, following which password input is required to enter the menu.
2. Open Bluetooth of PTM and connect PTM to WSCBSN.
3. After setting, press "ESC". It will show PTM connecting as below
4. When the PTM does not run for over 30 mins, it will enter the sleep mode. Press trigger to
activate.
CTRL Setting
Name
Set Up Time
and Value
Function Description
Default
[1] Query Tool
0-0~J-J
xxxxxxxxxxxx
(1). Search PTM list and find PTM Bluetooth MAC number,
it is able to choose PTM by order via [2] Tool Pair. For
example: A-3 168880111302, “A” mean total 9 PTM, “3”
mean the 3rd PTM, “168880111302” mean MAC number.
Press Up/Down to check, and confirm by Enter.
(2). We suggest to connect PTM to WSCBSN one by one.
Follow first step to detect 2nd, 3rd. WSCBSN is able to detect
19 PTM.
(3). If user take Bluetooth dungle of PTM to WSCBSN, it
will became Master. After user take Bluetooth dungle to
PTM. It have to close PTM Bluetooth and open again. That
Bluetooth dungle will become Slave and able to dected by
WSCBSN by Query Tool function.
NA
[2] Tool Pair
T01~T19
MAC number of
Tools
(1). Press left/right to select PTM(T01...T02...etc), and press
enter to let MAC number blink. And then press up/down to
select Tool Pair 1~19 and press enter to save.
(2). While MAC number blink, Tool Pair number become 0,
it means PTM match MAC number completed.
(3). While MAC number blink, select Tool Pair 20 and MAC
number is 000000000000. Press enter the Matched PTM and
its MAC number will be cleared.
NA

5
[3] SEQ Numbers
S 00~99
E 00~99(≧S)
S 00=OFF(S01)
The first (S xx) and the last (E xx) sequence. For example
S01→E05 means WSCBSN will let PTM run a sequence
from program 1 to program 5; If select S00, it will set S
Off and only run one program.
S OFF = S 01
[4] Sequence
SEQ01 P01 T01
P:
(1).Setting sequence parameter, Program as (Program), PTM
as (Tool), P: program name (SCREW Setting
[1]Program/Name)
(2).As program set P00, job sequence will pass this program
to next.
SEQ01
P01
T01
P:
[5] Gate Mode
None
Once(Hi)
Twice
Once(Lo)
Gate function:
(1).None: Function off.
(2).Once(Hi): Workpiece in position (Short signal.) high is
active and low is deactivate.
(3).Twice: Workpiece in/out position (Open signal) Low is
active and high deactivate.
(4).Once(Lo): Workpiece in position (Open signal.) Low is
active and high deactivate.
None
[6] OKALL
Signal
Each SEQ
All SEQ Done
OKALL signal output method
Each SEQ: Output OKALL signal after each sequence
completed.
All SEQ Done: Output OKALL signal after all sequences
completed.
Each SEQ
[7] BC1
S01-01-01
BC1~9
S01~S99
(C03~C05)
Barcode learning function.
(1).BC1~9: Barcode program, press left/right to select
barcode program.
(2).S01~S99(C03~C05)：S is sequence number, C
is control
code. Press enter to setting and select S or C.
S Sequence: It is only able to use on setting [3]SEQ
Numbers is S OFF=S 01. Adjust S01~S99, program and
PTM will bring [4]Sequence setting.
C control code:
C03:Confirm, deactivate NS and AS.
C04:Clear, clear current screw count.
C05:Reset SEQ, reset current sequence.
(3).On setting (blink) scan barcode, barcode will show on
second line. Left/right to move on barcode and up/down to
change barcode to *. For example, it will show barcode as
BC1*S01-01-01.
BC-1
S01-01-01

6
[8] Ext Input
<- I-1 ->
I-1~I-5
View
(Read Only)
Pin 1,3,5,7,9,
11,13
Enter to Set
Goto SEQ-01~99
Disable
Confirm
Clear
Gate
Reset SEQ
Select Enter
Select SEQbit0~4
Output signal pin define setting. There are 4 section. Press
Enter to go into 1 section and press ESC to back.
(1).Select section: Left/right could select I-1~I-5 5 sets of
signal number.
(2).View section: Left/right to view each pin define. I-1 only
for view not allow to edit. I-2~I-5 is able to edit.
(3).edit section: In edit section, press enter is able to edit
I-2~I-5.
I
n edit section, press up/down to select each pin define. After
select each pin define, press enter to confirm. Until all pin is
setting and back to view section, the setting is saved.
(4).Number section: On Goto SEQ-xx press enter to let
number blink and press up/down to select sequence number.
This function only active on [3]SEQ Numbers is S OFF=S
01.
(5).Select section: Press left/right to select <-I-1->~<-I-5->
signal, and press enter to go to edit section. If press ESC
quit, the signal number will not be edited. Only one pin is
able to be signal input.
(6).Input signals function definition:
Goto SEQ-01~99(change sequence), Disable(Disable PTM),
Confirm(deactivate NS & AS), Clear(clear screw count),
Gate(gate), Reset SEQ(Reset sequence), Select Enter(binary
sequence number enter), SEQbit0~4(binary sequence
number)
(7).Gate function:
In order to set Gate function Input signal must set Gate.
[5]Gate Mode function is able to set.
(8).Reset SEQ (Reset sequence) is in [3]SEQ Numbers as S
OFF=S 01. It will return to the first sequence. As [3]SEQ
Numbers is multi sequence, it will return to the first
sequence.
<- I-1 ->

7
(9).SEQbit0~4:
SEQbit0 is LSB, bit4 is MSB, there is 31 unit for sequence
S01~S31.
For example Pin as setting as below picture:
Set Pin3 as select enter, while signals show as above, it will
switch to S10 sequence (binary 1010 is equal 10.)
[9] Ext Output
<- O-1 ->
O-1~O-5
View
(Read Only)
Pin 1,3,5,7,9,
11
Enter to Set
Start(Motor)
Reverse(Motor)OK
NG
OKALL
Disable
Start(Trigger)
SelBit0
SelBit1
SelBit2
SelBit3
SelBit4
Output signal pin define. There are 3 section. Press Enter to
enter section, press ESC to back.
(1). Selection section: Left/right to select O-1~O-5 five
signal numbers.
(2). View section: Left/right to view each Pin define. O-1 is
view only, not able to edit. O-2~O-5 is able to edit on edit
section.
(3). Edit section: O-2~O-5. It is able to enter and edit each
Pin.
In edit section, press up/down to select pin define and press
enter to confirm. Until each pin define is set and back to
view section, all setting is save.
(4).Select section: Press left/right to select signal number
<-O-1->~<-O-5->, it has to press Enter to enter Edit section.
If press ESC to quit, signal number <-O-1->~<-O-5->will
not change. It is only able to set one output signal pin at
time.
(5).Output signal pin define:
Start(Motor)(PTM motor start)、Reverse(Motor)(PTM mot
or
reverse start)、OK(tightening ok)、NG(tightening NG)、
OKALL(All screws tightening ok)、Disable(PTM disable)
、
Start(Trigger)(PTM trigger on)、SelBit0~4(SEQBit0~4 of
[8]Ext Input sequence change)
<- O-1 ->
[10]Device ID
001
001~250
Controller ID.
001

8
[11] Ext SEQ Ctrl
OFF
No use.
OFF
[12] Operator
Standard
Standard
No use.
Standard
[13] Password
0000
0000~9999
Password to enter setting.
0000
[14] Default Val
OFF
OFF
Only Ctrl?
Only Eth?
Both?
Factory default setting. It is able to select Controller or LAN
module, or Both.
OFF
[15] Data Port
RS232
RS232
Ethernet
RS232(Ack)
Ethernet(Ack)
Select data transfer mode.
Ack mode is data output, if does not receive CMD reply, it
will re-send.
RS232
[16] System Date
2021/xx/xx
2020/01/01
2099/12/31
Date setting.
(Store by CR2032 button battery)
2020/01/01
[17] System Time
xx:xx:xx
00:00:00
23:59:59
Time setting.
(Store by CR2032 button battery)
00:00:00
[18] Product No.
xxxxxxxxxxxxxx
xx
Serial number.
NA
[19] Screw BT
MAC
000000000000
xxxxxxxxxxxx
The last connected Bluetooth MAC number of PTM.
000000000000
[20] Screw FW Ve r
MB:0.00 CB:0.00
MB:1.07 CB:1.06
The last connected Version of PTM.
MB:0.00
CB:0.00
[21] Ctrl BT MAC
xxxxxxxxxxxx
xxxxxxxxxxxx
Bluetooth MAC of controller.
000000000000
[22] Ctrl FW Ver.
Ver 1.001 SA000
ST: V1.01
Ver 1.001 SA000
ST: V1.01
1. Controller version Displaied regular and special edition
firmware version of controller
2. Press Left / Right key to switch ST version
Ver 1.001
SA000
ST: V1.01
[23] SD Card
0.00 MB
0.00 MB
SD card Data Store. (Support 32GB and below.)
0.00 MB
[24] IP Address
192.168.0.7
192.168.0.7
Setting of [15]Data Port must set for Ethernet or
Ethernet(ACK), it will IP address. Otherwise it will show
“ Not Eth Port!”. Please reference IX. LAN port instruction
for Ethernet connection.
192.168.0.7
SCREW Setting
Name
Set Up Time
and Value
Function Description
Default
[1] Program/
Name
P01~P99
Select program/Program name: Press enter and number will
blink. Press up/down to select program and press enter
(number stop blinking). Press down to enter [2]~[8] each
program. Enter the selected program to setting.
P01
[2] OKALL Alarm
AT 0.0~AT 9.9
The duration of the OKALL Alarm signal after OK Batch is
completed.
1.0
[3] Batch Count
n01~n99
Screw count number. When set n00, controller will not count
screw count. In multi sequence, it will skip program set n00.
05
[4] Force
F01~F06
PTM torque force setting. Adjust the impact force based on
needs. PTM-100 & 70 setting value is [F01]~[F06]; PTM-50
setting value is [F01]~[F03] If controller set F04~F06,
PTM-50 will show F03.
F 01
[5] Impacts
H00~H99
The setting is [HoF] [H01]~[H99], and the number of
Impacts is adjusted based on needs. [H00] is set unlimited
impact until release trigger.
H10

9
[6] Limit
L00,L02~L99
The setting value is L00, L02~L99, during fasten operation,
the PTM completes the fastening before reach request setting
thread.
L00
[7] Ignore
Rundown Friction
u00~u99
Ignore Rundown Friction: Even there is resistance between
tightening, the PTM will keep hit until reach setting thread.
The setting value is [u00]~[u99]. If set both
ignore Rundown
Friction
and limit, the limit must larger then ignore Rundown
Friction.
u00
[8] PreFastening
c 00
c 99
Pre-Fastening setting:
(1).After fasten reach pre-fasten thread, PTM stop and count
screw number.
(2).If set Pre-Fastening, Limit and Ignore Rundown Friction,
PTM will run Pre-Fastening.
c 00
[9] Rev Thred
rr=FWD
rr=REV
FWD/REV setting
FWD is Clockwise
REV is Counter clockwise
rr=FWD
[*] OKALL Stop
Ac= OFF
Ac= ON
Disable PTM when batch completed. Ctrl Setting
的
[6]OKALL Signal Each SEQ/All SEQ Done of Ctrl are the
same.
Ac =OFF
[*] NG Stop
nc= OFF
nc= ON
Disable PTM when error occurred.
nc= OFF
[*] Sync Program
P01-05→P1-5
OFF/ 1T
P99-99→P5-5
OFF/ 1T
(1).Select Program of controller and Sync to PTM.
(2).Select 1~5 Program and press up/down to select
“1T”then press enter. Pres “ESC” twice and connect PTM to
Sync program to PTM.
(3).Close the Bluetooth of PTM and close program switch.
Save PTM setting and set PTM offline mode.
(4).As PTM is offline mode, it will show Program 5th and its
screw count, please select the program which need.
(5). Synchronization is unable to write FWD/REV to PTM
offline mode. If request FWD/REV tightening, please go to
setting of PTM SE3 for setting rrF/rrn.
P01-05→P1-5
OFF
[*] Sel Program
P o1 x2 x3 x4 x5
P o1 o2 o3 o4 o5
PTM program cycle select.
(1).Select Program cycle setting and sync to PTM.
(2).For example: P x1 x2 o3 o4 x5. It shows offline PTM set
Program 3 ~ Program 4 for a program cycle.
(3).Sel Program must set before Sync Program.
Referece as [*]Sync Program.
P o1 x2 x3 x4
x5
[*] Copy Program
P01→→→P02 N
P98→→→P99 Y
It is able to select single Program setting and COPY to other,
select “Y” and press enter.

10
IV. Set Function Options and Operating Instructions
1) After switching on the power, to enter into the function menu, press the “Esc” key on the
panel , following which password input is required and press key to enter the menu
2) Press UP or DOWN key to select the setting page to enter; after that, press key.
3) If data fails to flash, check the parameters; the flashing data can be increased/decreased.
4) When data isn’t flashing, the RIGHT/LEFT keys are disabled. When data is flashing,
switch to the parameter to be adjusted.
5) Except [4] Sequence SEQ0x P0x T0x change data will save directly, other setting must
press enter to save.
6) Press Esc to jump out from the setting page.
V. External Input Control Function Description
Connector No. Definition Function Description
CN 1 Goto SEQ-01
Default setting. When CN1 & CN2 short, controller go to SEQ-01. Only
available CTRL Setting > [3]SEQ Numbers is S OFF=S 01.
CN 2 GND Input power GND
CN 3 Goto SEQ-02
Default setting. When CN3 & CN4 short, controller go to SEQ-02. Only
available CTRL Setting > [3]SEQ Numbers is S OFF=S 02.
CN 4 GND Input power GND
CN 5 disable signal input
Disable
1. When (CN5+CN6) is closed, the screwdriver disable rotation function is
turn on.
2. When (CN5+CN6) is closed, the screwdriver disable rotation function is
turn off.
CN 6 GND Input power GND
CN 7 Confirm key input
Confirm
1. When (CN7+CN8) is closed, confirm is selected.
2. When (CN7+CN8) is open, there is no input status.
CN 8 GND Input power GND
CN 9
clear key input
Clear
To clear the count value, the (CN9+CN10) closed circuit can enable the
function.
CN 10 GND Input power GND
CN 11
sensor switch
GATE
1. When (CN11+CN12) is closed, article is detected.
2. When (CN11+CN12) is open, there is no article detected.
CN 12 GND Input power GND
CN 13 Reset SEQ Default setting. When CN13 & CN14 short, reset sequence.
CN 14 GND Input power GND

11
VI. External Output Control Function Description
Connector No.
Definition
Function Description
CN 1
Start signal output
START (Motor)
1. When (CN1+CN2) is closed, the screwdriver then start running.
2. When (CN1+CN2) is open, the screwdriver then stop running.
CN 2 COM This pin refers to the START signal connection negative end
CN 3
Brake signal output
Disable
1. When (CN3+CN4) is closed, Disable is displayed.
2. When (CN3+CN4) is open, there is no output status.
CN 4 COM This pin refers to the BRAKE signal connection negative end
CN 5
Screwdriver reversed
signal output
Reverse (Motor)
1. When (CN5+CN6) is closed, the screwdriver then start reverse rotation.
2. When (CN5+CN6) is open, the screwdriver then stop reverse rotation.
CN 6
COM
This pin refers to the Reverse signal connection negative end
CN 7
After completion of
fastening a screw
OK
1. When (CN7+CN8) is closed, OK is displayed.
2. When (CN7+CN8) is open, there is no output status.
CN 8 COM This pin refers to the OK signal connection negative end
CN 9
When error operation
, NG is displayed
1. When (CN9+CN10) is closed, NG is displayed.
2. When (CN9+CN10) is open, there is no output status.
CN 10 COM This pin refers to the NG signal connection negative end
CN 11
When the batch,
work or job sequence
completed, OKALL
is displayed.
1. When (CN11+CN12) is closed, OKALL is displayed.
2. When (CN11+CN12) is open, there is no output status.
CN 12 COM This pin refers to the OKALL signal connection negative end
CN 13
Vdc
Positive DC voltage
terminal
This pin is to provide the external positive voltage.
CN 14
GND
Negative DC voltage
terminal
This pin is to provide the external negative voltage.
※Remarks:
1. INPUT contact, if using non-isolating (wet contact) control, it needs to connect a 10K resistor in
series on the line.
2. When the automatic machine is installed, it is recommended to install the signal line on the machine
and then connects to KL-WSCBSN.
When working with automatic control, pay attention to the above items to prevent equipment
damage.
3. INPUT/OUTPUT: Please check CTRL Setting > [8]Ext Input &[9]Ext Output for the actual pin
define.

12
VII. CONFIRM Mode
Code Description Remarks
C1
External GATE signal trigger once CONFIRM mode.
External GATE signal trigger once
C2
External G AT E signal trigger twice CONFIRM mode.
External GATE signal trigger twice
C3 『
OKALL Stop Ac= ON
』
, after batch complete, it
will show
『
C3
』
Press Enter/ External CONFIRM
C4
『
OKALL Stop Ac= ON
』＆『
Gate Mode_Once(Lo)
&Once(Hi)』, after batch complete, it will show『C4
』
External GATE Signal Trigger once + Enter/
External GATE Signal Trigger once + External
CONFIRM
C5
『
OKALL Stop Ac= ON
』＆『
Gate Mode_Twice
』
after
batch complete, it will show『C5』
External GATE Signal Trigger twice + Enter/
External GATE Signal Trigger twice + External
CONFIRM
VIII. BARCODE Operating Instructions
1. Hardware Configuration Description
Connect the Barcode Reader to the USB port specified on the diagram.
2. Operating Functions Description
2.1. CRTL Setting > [3]SEQ Numbers sets OFF, and set CRTL setting > [4]Sequence for each program
and PTM, and then it is able to use barcode scanner to switch different Sequence.
1.Use Kilews default barcode to switch Sequence (CMD.S01-CMD.S99)
Description:
1. Use CMD.S01~CMD.S99 barcode to switch sequence.
2. After switch Sequence, it will bring Program and PTM by setting on CTRL Setting > [4]Sequence.

13
2.2. Barcode scanner could be confirm/enter for AS or NS
When set AS or NS, it disable PTM. It could use barcode Scanner to enable PTM. It is same as Confirm/Enter.
Use KILEWS barcode format: CMD.C03 to release AS (okAll Stop) &NS(NG Stop) command
Description:
As WSCNBS set AS or NS, it disable PTM. Operator is able to use barcode scanner to scan CMD.C03 to enable
PTM.
2.3 Barcode Scanner clear batch count.
During the operator tightening, it is able to use barcode scanner to clear batch count.
Kilews default barcode: CMD.C04 Clear Batch Count.
2.4. Barcode Scanner reset sequence.
During the operator tightening, it is able to use barcode scanner to reset sequence
Kilews default barcode: CMD.C05 reset sequence.
Description:
After reset sequence, due to CTRL Setting > [3]SEQ Numbers, it will to to first sequence.

14
IX. LAN port instruction
(1) Set computer interface.
Connect LAN to WSCBSN Ethernet port, another side connect to Computer Ethernet port.
Set computer IP to 192.168.0.X, due to WSCNSN deault IP is 192.168.0.7.
Step 1: Right Click or On computer and click “open network & internet
settings”.
Step 2：Status → change adaptor options → network connections, select Ethernet and right
Click then select properties.

15
Step 3：
WSCBSN and computer have connected to the same network (LAN). In WSCBSN >
CTRL Setting > [24]IP Address will show assign IP address. Enter this IP on browser in the
computer will connect to WSCBSN.
Step 4：Enter static IP and DNS (follow 192.168.0.xxx)then click OK.
【※】If computer is static IP, please check its IP address is different as WSCBSN.
【※】While change IP, please do not connect to internet.

16
(2)Log in website setting
Step 1:In WSCBSN CTRL Setting > [15]Data Port set Ethernet or Ethernet(ACK). CTRL
Setting > [24]IP Address will show default IP. And enter IP 192.168.0.7 in browser of computer.
Account: admin // Password: admin Press Log-in.

17
Step 2：
IP Type select DHCP/Auto IP and press save, and press 「Restart Module」a「OK」,
WSCBSN will be assign a dynamic IP.

18
Step 3：
WSCBSN and computer have connected to the same network (LAN). In WSCBSN >
CTRL Setting > [24]IP Address will show assign IP address. Enter this IP on browser in the
computer will connect to WSCBSN.
Step 4：
The setting of TTL1 just follow default setting. Please reference below picture: Baud Rate:
115200bps, operation mode: TCP Server, Local/Remote Port Number: 23.