Kilowatt Labs SIRIUS 1000-48-B-1C-TM-A-G User manual

SIRIUS CAPACITOR MODULE
User Manual
Model number: 1000-48-B-1C-TM-A-G
Version 1.0; Release Date: March 2020
Author:
Mamoona Khalid

Introduction
The Sirius Capacitor Module (“Sirius”) is supercapacitor-based storage that uses supercapacitors as
storage cells instead of chemical cells. Kilowatt Labs’ proprietary balancing, control and charge
retention algorithms control the operation of the supercapacitor-based modules, making Sirius a safe,
efficient and effective alternative to chemical batteries wherever chemical batteries are deployed.
Legal Provisions
No part of this User Manual (“Manual”) may be reproduced, or transmitted, in any form or by any
means, without the prior written permission of Kilowatt Labs, Inc. (“Kilowatt” or the “Company”).
Specifications in this Manual are subject to change without notice. While every attempt has been
made to make the Manual accurate and up-to-date, users are cautioned that product improvements
may cause the Company to make changes to specifications without advance notice. Users are
encouraged to consult the Company or its Resellers before using the Manual. Neither the Company
nor its Resellers shall be liable for any indirect, incidental, or consequential damages under any
circumstances caused by reliance on the material presented, including, but not limited to, omissions,
typographical errors, arithmetical errors or listing errors in the content material. The content of this
manual shall not be modified without the written authorization of the Company.
Trademarks
All trademarks are recognized, even if not explicitly identified as such. Kilowatt Labs® is a registered
trademark of the Company.

Sirius Capacitor Module –User Manual Model Number -1000-48-B-1C-TM-A-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
3
Table of Contents:
1. Safety Instructions ....................................................................................................................4
1.1 Symbol Convention...........................................................................................................4
1.2 Safety Precautions ............................................................................................................4
1.3 Module Connection Safety Precautions ...........................................................................6
1.4 Shipping ............................................................................................................................6
1.5 Qualified Installer..............................................................................................................6
2. Product Introduction ................................................................................................................7
2.1 Product Part Number:.......................................................................................................7
2.2 Product Overview: ..................................................................................................................7
2.2.1 Appearance:.......................................................................................................................7
2.2.2 Mechanical Drawings.........................................................................................................8
2.2.3 Dimensions and Weight.....................................................................................................9
2.3 Product Description................................................................................................................9
3. Module Installation.................................................................................................................12
3.1 Inspection .............................................................................................................................12
3.2 Safety Gear............................................................................................................................12
3.3 Unpacking and Contents Check ............................................................................................13
4. Operation Procedures.............................................................................................................14
4.1 Module Configuration...........................................................................................................14
5. Electrical Installation...............................................................................................................15
5.1 Connecting Module to Power Supply .............................................................................15
5.2 Connecting Module to Load ...........................................................................................16
5.3 Connecting Modules in Parallel ......................................................................................16
5.4 Connecting Modules in Series ........................................................................................17
6. Recovery Procedure................................................................................................................19
7. Automatic Safety Alarm..........................................................................................................20
8. Trouble Shooting.....................................................................................................................25
9. Features ..................................................................................................................................27
9.1 Key Features........................................................................................................................27
9.2 Physical features.................................................................................................................27
10. Shelf Life..................................................................................................................................27
11. Maintenance...........................................................................................................................27
12. Disposal...................................................................................................................................27

Sirius Capacitor Module –User Manual Model Number -1000-48-B-1C-TM-A-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
4
1. Safety Instructions:
This manual contains instructions for unpacking, mounting, installation and operation of a Sirius
Module. Please read this manual carefully before operating the system and follow all warnings and
safety instructions to prevent accidents. The Sirius Module must be installed by trained personnel.
1.1 Symbols Convention:
Safety instructions and general information that appear in this manual are described.
1.2 Safety Precautions:
The Sirius Modules are designed to provide years of trouble-free operation. Proper handling is
required to avoid damage to the Module. In particular the following precautions should be observed.
•Personal Safety:
→Always wear proper personal protective equipment (eye protection, gloves and safety shoes).
→Always make sure the charger is set as recommended.
→Always make sure the chargers are disconnected while working on the Modules.
Caution!
‘Caution” indicates hazardous situation which, if not avoided could
result in minor or moderate injury.
Warning!
‘Warning” indicates hazardous situation which, if not avoided could
result in major injury or death.
Danger!
‘Danger” indicates hazardous situation which, if not avoided could
result in serious injury or death.
Note!
‘Note” provides tip that are valuable for optimal operation of your
product.

Sirius Capacitor Module –User Manual Model Number -1000-48-B-1C-TM-A-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
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•Module Safety:
→Do not subject the Module to strong impact.
→Do not crush or puncture the Module.
→Do not dispose of the Module by incineration.
→Do not charge the Module when the temperature is below -30oC.
→Do not charge the Module when the temperature is above 80oC.
→Do not operate the Module above the specified voltage.
→Under no circumstance charge/discharge the Module at more than 20A.
→Under no circumstance must the charging voltage exceed 54 Vdc for more than 60 seconds.
→Do not expose the Module to temperatures in excess of 80°C.
→Do not place the Module near a heat source.
→Do not disassemble the Module under any circumstances.
→Do not lift the Module by the terminal posts.
→Do not touch the Module with wet hands.
→Do not expose the Module to moisture or liquids.
→Keep the Module away from children and animals.
→Ensure precautions to prevent short-circuit under all circumstances.
→Do not connect or disconnect terminals from the Module without first disconnecting the load.
→Do not touch the terminals with conductors while the Module is charged. Serious burns, shock, or
material fusing may occur.
→Protect surrounding electrical components from incidental contact.
→When connecting to external devices ensure that galvanic isolation does not exceed 1500V.
→Do not use the Module in a wet environment, such as in rain or a place exposed to water or other
liquids.
→Do not subject the Module to high pressure.
→Do not place any objects on top of the Module.
→Do not step on the Module.
→Mount the Modules only in a horizontal orientation.
→Do not drop the Module. Internal damage may occur that will not be visible.
→Do not stack Modules once they have been removed from the packaging, instead the Modules
should be placed on shelving.
→In case the Module is physically damaged due to any event, do not install and energize the Module
under any circumstances and immediately contact your Reseller.

Sirius Capacitor Module –User Manual Model Number -1000-48-B-1C-TM-A-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
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1.3 Module Connection Safety Precautions:
→All Modules must be at 100% SOC before connecting in Series or in Parallel.
→The maximum number of Modules that can be connected in series is 8.
→Do not connect more than 8 Modules in Series.
→There is no limit to the number of Modules that can be connected in parallel.
→Modules cannot be connected in Series-Parallel combinations under any circumstance.
1.4 Shipping:
Sirius Modules can be shipped via Air or Sea.
•If you receive the Modules shipped by Air, please follow the instructions given below:
•Carefully remove the nails from all the four sides of the wooden box and open it.
•Remove the foam and cling-wrap, open the carton box and lift the Module out manually.
•If you receive the Modules by Sea, please follow the instructions below:
•Carefully remove the Modules from the pallets after cutting the packing strip holding the
Modules to the shipping pallets.
•Open the carton and lift the Module out manually.
1.5 Qualified Installer:
Selling and installation of this Module is only through the Company’s Resellers who are trained on
installation, operation and maintenance of the Sirius Modules.
Note!
If you want to connect more than 8 Modules in Series, please contact
your Reseller.
Danger!
The Module must be removed from the carton by lifting the it from its
base. Do not remove the Module by the terminal posts.
Note!
Do not stack more than 2 Modules.

Sirius Capacitor Module –User Manual Model Number -1000-48-B-1C-TM-A-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
7
2. Product Introduction:
2.1 Product Part Number:
1) Capacity of Module in Wh
2) Nominal Voltage of the Module
3) Terminals are on the Front Side
4) Maximum Charge Rate of the Module
5) Total Monitoring
6) With Alarm
7) General Module
2.2 Product Overview:
2.2.1 Appearance:
The appearance of the Sirius Capacitor Module is shown below:

Sirius Capacitor Module –User Manual Model Number -1000-48-B-1C-TM-A-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
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2.2.2 Mechanical Drawings:
Isometric View
Front View

Sirius Capacitor Module –User Manual Model Number -1000-48-B-1C-TM-A-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
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2.2.3 Dimensions and Weight:
Width
128 mm
Depth
1420 mm
Height
118 mm
weight
23 Kg
2.3 Product Description:
1. Power Switch
2. LCD
3. Fault Reset
4. Terminals
Side View

Sirius Capacitor Module –User Manual Model Number -1000-48-B-1C-TM-A-G
This manual is subject to change without notice and at the sole discretion of Kilowatt Labs, Inc.
Kilowatt Labs, Inc. | www.kilowattlabs.com
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1. Power Switch:
When the power button is switched ON, the Module electronics are powered up and it will raise an
alarm during overvoltage, undervoltage, overcurrent and overtemperature. If the switch is OFF then
there will be no alarm.
2. LCD Description:
Once the power is switched ON from the circuit breaker, the Module gets power and the LCD shows
the following message after 3 seconds under normal operation:
→After each 1-second interval, the following two LCD screens rotate with each other.