Kinetico Commercial Plus Softener Series User manual

Kinetico~
water systems
Owners Manual
Commercial Plus Softener Series
Models:
CP 213s 00
CP 216s 00
.
. ,

CP Softener Series Owners Manual
Rev. 08/09 Kinetico Incorporated + Corporate Headquarters + Newbury, Ohio 44065 + 440-564-9111 Product No. 111600
Page -2

CP Softener Series Owners Manual
TABLE OF CONTENTS
1.0 General Information
About this Manual............... '" ....................................................................................................4
The Kinetico Commercial Plus (CP) Product Line.....................................................................4
System Specifications ...............................................................................................................5
Disc Selection............................................................................................................................6
2.0 Operating Specifications
Kinetico Valve Components ......................................................................................................8
Level 1.................................................................................................................................8
Flow Nozzle..................................................................................................................8
Meter Gearing...............................................................................................................9
Regeneration Pawls .....................................................................................................9
Jet Regeneration ..........................................................................................................9
Control Disc..................................................................................................................9
Control Disc Indicator.................................................................................................12
Levels 2 through 6.............................................................................................................12
Additional System Components ..............................................................................................13
Brine Tanks..............................................................................................................................14
3.0 Installation
Getting Started ........................................................................................................................15
Pre-installation Review............................................................................................................15
Kinetico Softener Installation CP213 -CP216........................................................................ 16
CP213s OD Data Sheet....................................................................................................19
CP216s OD Data Sheet.....................,..................................................·............................
20
DA213 OD Data Sheet..................................................................................................... 21
NR213 OD Data Sheet ....................................................................................................22
Brine Drum Settings ................................................................................................................23
Central Brining System Installation .........................................................................................25
4.0 Troubleshooting
Ten Steps to Determine the Problem ......................................................................................27
Hard Water ..............................................................................................................................30
Frequent Regeneration I Backwashing ...................................................................................
31
High Salt Consumption............................................................................................................32
Salty Treated Water.................................................................................................................32
Iron Bleed-through...................................................................................................................33
Pressure loss...........................................................................................................................33
Water Running to Drain ...........................................................................................................34
Taste, Color & Odor.................................................................................................................35
Leaks .......................................................................................................................................36
Equipment Noise .....................................................................................................................37
Unit Sticks
in Cycle..................................................................................................................37
5.0 Parts Complete Valve I Level 1.........................................................................................................38
Gears.......................................................................................................................................39
Nozzles....................................................................................................................................39
InletI Outlet Adapters..............................................................................................................39
Level 2-6..................................................................................................................................40
Media Tanks, Brine Tanks, Brine Valves and Media ..............................................................
41
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CP SoftenerSeries Owners Manual
GENERAL INFORMATION
About This Manual
This manual will cover information needed for the proper installation and operation of your Kinetico Softening
System. We have also included information regarding the frequently asked questions about softening
systems. This information may be more technical in nature, but provides further insight to the continued
operation
of this equipment at its highest levels.
This manual will use various icons to help highlight issues that are relevant to the safe operation
of this
equipment. The following icons will be used as described:
~ General information regarding the application of this product will be highlighted
V by this icon. This will include technical specifications and expected operational
results.
/Jr... A caution icon will be used to present any information that may hold a potential
m, hazard orconcern during the installation, use or maintenance of this product.
Should this information not be followed, it may result in damage to this
equipment and its surroundings.
,ci\ The warning icon will be used to present any information that may result in a
\,1:1' severe hazard or concern during the installation, use or maintenance of this
product.
Should this information not be followed, it may result in severe
physical harm.
Any tools or materials required during the installation, use or maintenance
of this
equipment will be preceded by this icon. Using these specific tools will minimize
time and effort. Not using the proper tool may result
in damage to this
equipment, its surroundings or even physical harm.
Ifthere are any additional questions pertaining to this equipment, please contact your local Kinetico Dealer for
further assistance.
THE COMMERCIAL PLUS SERIES
The CP Series provides continuous soft water for commercial applications. The unique design of Kinetico's
control valve allows for all softener functions to operate automatically and non-electrically. The system has a
number
of options as described:
(00) - Overdrive
The Overdrive feature means both tanks are on-line during service. During regeneration, one tank is
in service and provides waterto the regenerating tank. All CP systems are shipped in the Overdrive
mode. The alternating disc is also included. To apply a (s) standard flow configuration, the OD
version would be purchased and modified
at the time of install.
(s) -Standard
or Alternating Service
This is where one tank is in service and the other tank is regenerating or in stand-by. The (s)
standard feature allows for higher hardness levels to be removed, but offers lower service flow rates.
Rev. 08/09 Kinetico Incorporated • Corporate Headquarters • Newbury, Ohio 44065 • 440-564-9111 Product No. 111600
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CP Softener Series Owners Manual
SYSTEM SPECIFICATIONS
Product Name CP 213s OD CP 216s
OD
Overdrive Flow (15/30 psig) 28-40 gpm 35.0 47.0 gpm
Alternating Flow
(15/30 psig) 20.0 -30.0 gpm 23.0 33.0 gpm
Tank Size 13" x 54" 16" x 65"
Resin Volume per Tank
2.5fe
4.0fe
Under Bedding 24 Ibs. Gravel 75 Ibs. Gravel
Upper Distributor 0.012" Slotted Hub 0.012" Slotted Hub
Lower Distributor 0.012" Slotted Hub 0.012" Slotted Hub
Service Flow Direction Oownflow Oownflow
Regeneration Flow Direction Upflow Upflow
Maximum Tank Capacity 70,000 grains 112,000 grains
Meter Gearing 8,922 gallons 15,192 gallons
Flow Nozzle Full Louver Open Louver
Minimum Flow Rate
0.75gpm 1.1 gpm
Regeneration Volume 142 gallons 160 gallons
CP 213 -13" X 54" Tanks
Part Number Model Description
11750 CP 213s00 Commercial Plus Softener, 13" x 54" Tanks, Overdrive, 24 x 40" Brine Tank
11153 CP 213s
00
Commercial Plus Softener, 13" x 54" Tanks, Overdrive, No Brine Tank, Media Separate
11184 CP 213s OD Commercial Plus Softener, 13" x 54" Tanks, Overdrive, No Brine Tank, No Media
CP 216 -16" X 65" Tanks
Part Number Model Description
11182 CP 216s00
Commercial Plus Softener, 16" x 65" Tanks, Overdrive, 24 x 40· Brine Tank, Media Separate
11168 CP 216s
00 Commercial Plus Softener, 16" x 65" Tanks, Overdrive, No Brine Tank, Media Separate
11186 CP 216s
00
Commercial Plus Softener, 16" x 65" Tanks, Overdrive, No Brine Tank, No Media
CP Brine Tanks
Part Number Model Description
7938 18" x 35" 250 lb. Salt Capacity
10586 24" x 40" 500
lb. Salt Capacity
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CP Softener Series Owners Manual
DISC SELECTION
Continuous Service Flow Charts
Requires
Alternating
Operation
Continuous Flow Rate
NOTE: Number (1 through 8) within the graph represent meter disc setting.
Rev. 08/09 Kinetico Incorporated • Corporate Headquarters • Newbury, Ohio 44065 • 440-564-9111 Product No. 111600
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CP Softener Series Owners Manual
Requires
Alternating
Operation
NO"rE: Number (1 through 8) within the graph represent meter disc setting.
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<
CP Softener Series Owners Manual
OPERATING SPECIFICATIONS
Kinetico Valve Components
Kinetico 1000 Valve
Outlet
Kinetico 1250 Valve
Kinetico Water Conditioners use a twin tank design to assure that treated water is
always available. When one tank regenerates, the othersupplies treated water. The
Kinetico Valve controls when each tank is in service, when each tank must be
regenerated and the regeneration of each tank. Two sizes of valve are available:
the Kinetico 1000 and Kinetico 1250 valves. Kinetico 1250 valves are used with the
CP Series.
Level 1 Operation
Level 1 assembly consists ofthree chambers: inlet, outlet and regeneration
chambers.
Hard water enters the inlet chamber and travels to the media tank where it is treated.
Treated water moves from the media tank to the outlet chamber. Contained in the
outlet chamber is a water meter turbine, which turns only when water is used. Gears
connect the water meter turbine to the water meter disc. The system's meter gearing
is defined as the volume
of processed water needed to turn the water meterdisc
360°.
Flow Nozzle
Accuracy and range of the flow meterwill depend on the nozzle used with the
system. Most units incorporate the halflouver nozzle. This nozzle has a highly
accurate and wide range of flow metering capability. If an alternative nozzle is used,
a different meter volume per 360° on the water meter will result. To estimate this
new volume, use the Meter Ratio Multiplier to determine new volume.
Micro Half Louver Full Louver Open Louver
Part Number
Min. Flow Range
Max. Flow Range
Meter Ratio Multiplier
Gearing Volumes
10880B
0.05 gpm
5.00 gpm
<0.5: 0.105
>0.5: 0.428
Micro
11018
0.5 gpm
25.00 gpm
1
Half Louver
11019
0.75 gpm
40.00 gpm
2.22
Full Louver
11188
1.10 gpm
50.00 gpm
3.78
Open Louver
2-2-2-3 144
342
.2-2-1~P5
.160. 381.
2-2-7-P6 245 583
2-2-3-P4
·657':>'·"·':
2-1-5-P4
2·7-6-P4
2·3-4-P4
1·5-4-P4
7·23·23-P6
• 7-6-4-P4
...
3-4-4·P4
p20.p20~P14·P14-P14~P17
P20·P20·P14·P14·P13-P12
P20-P20-P14cP14~P15-P16 .
P20-P20-P14·P14·P17-P11
p.20~f>20~P14-P14~P13-F>1j .. ··.:3;265
7,774
P20-P20-P14-P15-P16-P11
5,Q18
11.948
.• P20.P20~P14~P17 ~ph~P11·· ...
·······5,§t~
13.513
..
P20-P20-P13·P12·P11·P11 6,315 15,035
P20-P20~P15-P16cP11-P1.1
9;i09
23,108
307 732
1;119
•..
1,253
1,408
2,168
2,431
3,612
1,688 4,019
..··2,595 6,178
2,927 6.970
759
846.
1,303
.:·1,470
..
1,689
2,520,.
2.843
3,171.
3,829
··4,873 .
5,498
8,019
8,922
13.715
15,473
17,258
26,525
29,999.
33,378
51,300
1,293
··.·1;440···
2,213
2,497.·.
2,785
.4,280
4,829
5,322
6,483
8.195 .
9,189
13,653
15,192
23,353
26,347
29,386
45,163
51,079
56,832
87,348
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CP Softener Series Owners Manual
Meter Gearing The frequency
of regeneration can be adjusted without re-gearing the system. The
use
of the water meter disc provides for multiple regenerations per 3600 cycle on the
water meter. Each regeneration notch on a water meter disc will initiate a
regeneration when the regeneration start pawl drops into one ofthese segments and
Meter Meter engages with the teeth
of the control disc. The number of regenerations within the
Disc 1
DiscS
3600 cycle is indicated by the number of the water meter disc.
Regeneration Pawls
It is important to realize that there are two regeneration pawls: the regeneration start
pawl and the regeneration drive pawl. The regeneration start pawl advances the
control disc enough to open the regeneration control valve. The water meter and
control disc advance together until the control disc uncovers one
of the holes in the
ceramic disc located directly beneath the control disc. This opens the regeneration
control valve, which starts regeneration. Once the valve has opened, the
regeneration drive pawl continues
to advance the control disc through the
regeneration cycle.
When open, the regeneration control valve allows water
to pass through a nozzle
Regeneration start pawl where it is directed to the regeneration turbine
in the regeneration chamber. As the
regeneration turbine spins, it drives the regeneration drive pawl, which advances the
control disc.
Regeneration drive pawl
gearing &
turbine
Jet
During the regeneration, water is used by the valve to control the sequence. For
~~~ regeneration units equipped with
Jet Regeneration, a 0.2 gpm regeneration flow control is used to
limit the amount
of water used. In addition to this small flow control, the regeneration
nozzle in the level 2 and the regeneration turbine in the level one are also modified to
accept these lower flow rates.
In non-Jet systems, a 0.4 gpm flow control, standard regeneration nozzle and an
open regeneration turbine are used.
The Jet feature is included with all CP Systems.
Gear Alignment Clip
~ The GearAlignment Clip is used to keep optimal spacing between gears. This
~ minimizes pressure loss and maximizes flow sensitivity.
Control Disc
All internal valve positions are controlled by the Control Disc. As the control disc turns, it covers and
uncovers holes in the ceramic disc (located directly below the control disc), sending pressure signals to open
and close all internal valves. The sequence
of regeneration and service configuration (alternating or
Overdrive) is based on the type of control disc installed.
~
White
Gray
Black Orange Tan Purple
PN
4689* 7931 4700A 8637 5565
8635
Service Flow Alternating Alternating Alternating Overdrive Overdrive Overdrive
Regeneration Sequence:
Backwash
3%
12%
Brine • Slow Rinse
75% 60%
60% 57%
76%
Backwash 25 %
37%
40%
12 % 24%
65 %
Purge
7%
25%
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CP Softener Series Owners Manual
Control Disc, Screen and Seal
Place Cap Seal in groove.
Pawls
Step 1
Place the Regeneration Drive
Pawl onto the Eccentric Pin in
the 10 o'clock position with
the spring wire against the
wall.
Insert Level
One Screen into
the hole
at 5 o'clock position
Step 2
Place the Regeneration Start
Pawl onto the Eccentric Pin in
the 4 o'clock position with the
spring wire against the wall.
Set the Control
Disc onto the
ceramic disc, flat side down.
The Support
Pin goes through
the hole in the center
of the
Control Disc.
Step 3
Drop the No-back Pawl leg
into the small loop at one end
of the Meter Drive Pawl
Spring making sure that the
vertical arm
of the Meter
Drive Spring
is sticking up.
Place the No-back Pawl leg
into the small hole at the 2
o'clock position. Drop the
large loop
of the Meter Drive
Spring over the eccentric pin
at the 4 o'clock position.
Step 4
Place the Meter Drive Pawl on
top of the Regeneration Start
Pawl, making sure
that the
Meter Drive Spring vertical
arm
is placed in the notch on
the Meter Drive Pawl as
shown in the detail above.
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CP Softener Series Owners Manual
Meter Disc and Balance Piston
Step 1
Force the Meter Drive Pawl
against the side of Level 1.
While holding the Meter Drive
Pawl against Levell side,
place the Meter Disc on top of
the Control Disc with number
facing up. Make sure the
meter disc lies flat against the
control disc.
Cap
Step 1
Slide the Actuator O-ring
down onto the Actuator.
Step 2
Place the Balance Piston 0-
ring in the groove on the
Control Disc.
Step 2
Place the Actuator into the
hole in the D.O. cap. There is
enough friction that the
Actuator will stay in the D.O.
cap.
Step 3
Set the Balance Piston Spring
in the center of the cup on
the Control Disc.
Step 3
Place the D.O. cap on top of
the
Level One Assembly,
making sure that the leg on
the Cap goes over the Level
One Screen at the 5 o'clock
position.
Step 4
Place the Balance Piston on
top of the Balance Piston
Spring.
Step 4
Secure the D.O. cap with 8
cap screws.
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CP SoftenerSeries Owners Manual
Control Disc Indicator
A visual indicator on top of the control disc (black dot) shows the state ofthe system at any time. The
control disc rotates clockwise. When the indicator dot is at the
12 o'clock position, the Remote Tank is in
service. When it is between the 12 o'clock and 6 o'clock positions, the Remote Tank is in regeneration.
When the indicator dot is at the 6 o'clock position, the Remote Tank is in service. When it is between the 6
o'clock and
12 o'clock positions, the Main Tank is in regeneration.
Levels 2 through 6
The lower valving section consists of Level 2, Level 3, Level 4 and Level 5
~ } Level 1 assemblies.
~ GI1 I} Levels 2 - 5
In the center, there is the regeneration control valve. This valve opens after 4 teeth
"-~ 0 fi liLeY_Eli 6\
'\ . ;,/"\'-r' .
on the control disc have engaged. This valve then opens, and powers the
regeneration cycle.
I 'i r \
........... 1j
, ' All
of the other valves are pairs: one set for the Remote Tank and one set for the
I
II
Main Tank. For each media tank, there is an Inlet, Outlet, Drain and Check Stem
tJ
Valve. The Inlet, Outlet and Drain valves are all servo valves controlled by the control
I {::iJ
disc. The Check Stems are simple one-way valves (check valves). Together, these
valves control the flow of water into and out of each media tank during service and
regeneration.
~-'a!!!Ii=i~_7t--urain Valves
Outlet Valves
,""--'7"'~r-il:~!;9"~~--""7lnlet Valves
Purge Valves
(OFFR enabled valves only)
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CP Softener Series Owners Manual
Level 6
The final level of the valve is used to direct the normal service path of the water. This can be either downflow
or upflow. Since all regenerations are countercurrent, choosing the service direction also specifies the
regeneration direction. Downflow service
is used with standard, non-packed tank systems. For high
efficiency, packed tank systems, upflow service is specified.
o
Upflow Downflow
ADDITIONAL SYSTEM COMPONENTS
System By-pass
,Y;:::IJi;?
For each system, a by-pass is recommended. This can be installed using three ball
'\. ~"
valves. This allows the system to be isolated during any service operations. By-pass
valving is not included as a part
of the system package.
Main Remote
Resin Tanks
Each system uses two resin tanks. The main tank includes the Kinetico control valve. The secondary tank is
referred to as the remote tank.
Upper Distributor The distributor prevents channeling
of the inlet stream into the top of the resin bed. A
plastic molded distributor
is attached to the top of the control valve. The distributor
also prevents resin from backwashing out
of the tanks.
Riser Tube
A riser tube
is used to connect the lower distributor to the control valve. The riser tube is 1.0" in diameter.
The CP 216s OD riser tube increases to 1.5 inches.
Distributors
The lower distributors are of a slotted hub design. This cone provides for excellent flow distribution through
the resin bed.
Media
High capacity, uniform bead resin is used in the compact commercial softeners. The resin has a capacity of
30,000 grains per cubic foot when regenerated at a brine setting of 15 Ibs.lcubic foot.
Tank Interconnection
Each twin tank system uses a set of inter-connectors to provide a water path from the main control valve to
the remote tank. This interconnecting plumbing is included with the system package. It uses a double O-ring
seal to provide a leak-free connection. A connector link and pins hold the tanks together under pressure.
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CP SoftenerSeries Owners Manual
BRINE TANKS
Required with a standard system is a brine make-up tank. These tanks will
accommodate loading
of softener grade salt and provide waterto dissolve brine into a
saturated liquid form.
Softened water is delivered to the brine tank by the control valve during the normal
regeneration sequence.
Brine tanks include an overflow connection to allow for a safety
in case of tank
overflow.
Also included with the brine tank is the brine valve. The brine valve is used to adjust
the volume
or brine to be produced for each cycle.
Central Brine System
For larger, multiple systems, a Central Brining System
alternative is available. This will replace the need for
multiple brine tanks when installing multiple units in parallel.
The Central Brining System has features similar to the
independent brine tanks; however, to accommodate
multiple systems, the brine refill is accomplished by a float
mechanism attached to the softened water supply outlet of
the system.
A check valve must be added to each softener on the brine
line for the unit to operate properly with the Central Brining
System.
4724A CIB Brine Drum, 24" x 48", Drilled
4726A CIB Brine Drum, 39" x 60", Drilled
4728A CIB Brine Drum, 50" x 60", Drilled
4781 CIB Brine System Internals
7952 CIB Brine Check Valve Kit
~
t
I
Valve Modifications for Central Brining Operation
Depending on the CP unit selected, the Venturi Throat may need to be changed. This will regulate the
amount
of salt used per regeneration.
-=~~____ ""I"""~~~~~~ __ "';;';~~.;;;;..!.;;';;;;'_""I"""""I""":::: Throat Salt
Recommended Valve Change
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CP Softener Series Owners Manual
INSTALLATION
Getting Started
The following procedures have been developed to assist during the installation of your Kinetico Softener.
1:\. ..
ill
ALL STATE AND LOCAL PLUMBING CODES MUST BE MET,
including, but not limited to:
... -Distances that equipment should be placed from the main
panel box and electrical outlets.
Air gaps that must be provided for all drain lines.
Pre-installation Review
Before beginning the installation of the Kinetico system, confirm system configuration to be installed and
components that have been ordered. Please review Kinetico specification sheet that includes required
components.
Review
of the customer's facility is also recommended, especially critical operating data that could affect the
operation of the system:
Water pressure to the Kinetico system affects the performance during
regeneration. The Kinetico system will not operate properly ifthe inlet pressure
fluctuates below a dynamic pressure of 25 psi. This minimum pressure must be
maintained to the system at all times. Should the pressure fluctuate below this
level, a booster pump may be required.
Do not use on water pressure that exceeds 125 psi or watertemperature that
exceeds 120°F.
Do not install the Kinetico Softener in an area where the temperature can cause
the unit to freeze. Damage to the system will result.
It is recommended that a
WQA certified installer perform the installation. Failure
to install the system as instructed will void the warranty.
Proper ventilation must be provided when using PVC cleaner or glue.
A ladder should be used for all work overhead that would be beyond
your natural
reach.
If working continuously at a height of six feet or more, the appropriate
safety devices must be employed.
An appliance dolly should be used when transporting equipment
on stairways.
When soldering, the following must be met and followed:
• LEAD FREE solder must be used.
• PVC containers and otherflammable materials must be closed or
removed to prevent fire or explosions.
• Loose clothing (ie: shirttails, sleeves, etc.) should not be worn or should
be addressed before using a torch for soldering.
• The customer must be notified ifyou will be disabling smoke alarm(s)
during installation. Be sure to reconnect the smoke alarm(s).
• A scorch pad must be used to protect any surface that may be exposed to
a torch flame or excessive heat. Wear protective eyewear while installing
to prevent eye injury caused by splattering soldering materials or
metal/plastic shavings.
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CP Softener Series Owners Manual
• Do not solder brass adapters while inserted in the module main base.
Damage to the plastic and rubber parts may occur due to the heat and
may result in water damage.
• The materials used
in the soldering process may attack certain types of
plastics. Care should be taken during the installation process to assure
that solder and flux do not come in contact with media tanks, the control
module, E-clips and related plastic components.
A. ..... A p~efilt.er should b~ used before a softener to prevent any foreign material from
ill gettmg mto the equipment.
"" VERY IMPORTANT! Where a brine drum overflow could cause damage, a 1/2"
~ I.D. overflow line must be installed on the barbed fitting on drum and connected
. to a drain. Make sure the drain
is not higher than barbed fitting.
NOTE: Clear area along wall where PVC drain line will be run to floor
drain. Kinetico does not recommend running flexible tubing across the
floor or along walls, as it may be kicked out of discharge point at floor
drain, or line may become pinched resulting
in improper backwashing.
~ When installing a plastic component in line, it is recommended that grounding
~ straps be put in place BEFORE the lines are actually cut to ensure that the
. ground is never broken.
A When installation is complete, plumbing lines must be chlorinated for sanitation.
ill Common household bleach may be used. The amount of bleach will vary on
plumbing size, lengths and fixtures.
"". On iron bearing water, a salt which contains resin cleaning additives is
~ recommended. (IMPORTANT! This does not apply to tannin units.)
NOTE: A clean grade of salt is strongly recommended. Do not use rock
salt.
b.., Read all steps, guides and rules carefully before installing and using the
~ Kinetico Softener.
Kinetico Softener Installation CP 213 -CP 216
1. Determine location to install equipment. Make sure that the unit will be on a flat surface, Test the water
to confirm unit is properly sized for installation. If sand/silt or turbidity is present, a separate prefilter
should be installed.
h-.. A ladder should be used for all work over head that would be beyond your
ill natural reach. Ifworking continuously at a height of six feet or more, the
. appropriate safety devices must be employed.
2. FOR MODEL CP 213 & CP
2161V1EDIA INSTALLATION:
a) Remove module and remote bases from media tanks.
b) Properly cover the distributor tubes to prevent media from getting inside.
c) For the Model CP 213, place 25 Ibs.
or 0.25 ft3 of gravel into each tank. For the Model CP 216,
place 75 Ibs. or .75
ft3 of gravel into each tank.
d) For the Model CP 213, place 2.5
ft3 (2 % bags) of high capacity resin into each tank. (This should
leave 14"
of freeboard.) For the Model CP 216, place 4.0 ft3 (4 bags) of high capacity resin into
each tank leaving 18"
of freeboard. Freeboard depths are estimates, and will change with settling
and the form of the resin.
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CP Softener Series Owners Manual
e) Remove covering from distributor tubes, and replace the module and remote bases onto tanks.
Note: the CP 216 has an adapter with distributor that must first thread onto the tank before the
module
is installed.
Verify installation complies with state and local plumbing codes
before continuing.
3. Install with by-pass valving. Note the inlet and outlet arrows on valve head.
4. Connect the inlet/outlet adapters leading to the softener using the proper size
plumbing. Plumb as necessary to accommodate the by-pass valve and to
complete the installation.
A scorch pad must
be used to protect any surface that may be
exposed to a torch flame orexcessive heat.
When installing a plastic component
in line, it is recommended that grounding
straps be put in place before the lines are actually cut to ensure that the ground
is never broken.
Do not solder brass adapters while inserted
in the module main base. Damage
to the plastic and rubber parts may result due to the heat. Also, the materials
used
in the soldering process may attack certain types of plastics. Care should
be taken during the installation process to assure that solder and flux do not
come
in contact with media tanks, the control module and related plastic
components.
Properventilation must be provided when using PVC cleaner or glue.
Loose clothing (ie.- shirttails, sleeves, etc.) should not be worn or should be
addressed before using a torch for soldering or a drill for drilling.
5. After all plumbing is completed, but before connecting equipment, flush both the inlet and outlet lines by
opening the by-pass valve and allowing water to rinse out any debris in the lines.
6. Locate the enclosed kit containing: four a-rings, two pipes with a-rings, and a silicone packet. Apply a
liberal amount
of silicone to the four a-rings and the a-rings on the two pipes. Install the four a-rings on
the inlet/outlet adapters.
7. Connect the main tank with softener valve to the inlet/outlet adapter. The inlet/outlet adapter is inserted
into the Kinetico® Control Valve and locked
in place by the plastic E-clips.
It is importantthat the E-clips are fully inserted into the Kinetico Control Valve. Check that all
3 tabs on the E-clips are fully inserted. Do not reuse the old E-clips, replace with new E-
clips.
Rev. 08/09 Kinetico Incorporated + Corporate Headquarters + Newbury, Ohio 44065 + 440-564-9111 Product No. 11160D
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CP Softener Series Owners Manual
CP 213 CP 216
8. Connect the remote tank to the main tank using connector pipes, connector links and connector pins.
(Always use both links.)
/;\..
.. An air gap must be provided for all drain lines. C.heck local and state plumbing
ill codes for the proper setup of drain line air gaps.
9. Run a drain line to the discharge point. FOLLOW STATE AND LOCAL CODES. Before connecting unit,
check for any obstructions or kinks. Apply Teflon® tape to pipe threads
on side of softener valve, and
install the two fittings supplied. Connect drain line to valve.
On drain lines for the CP 213 & 216 that must travel more than 8 feet up and 30
feet over,
it is best to take the 5/8" drain line that fits the valve and attach it in a
larger diameter line or pipe. This will eliminate chances
of restrictions. Running
drain line higher than 10 feet will inhibit the ability
of the venture to draw brine.
10. Position the brine drum.
In Kinetico Softeners, the brine drum mixes and stores a solution of salt or
potassium chloride for regeneration
of the softener media. During the brine rinse cycle, this solution is
drawn from the brine drum and through the media to regenerate it.
The brine drum contains an adjustment to draw the correct amount
of salt or potassium chloride solution
for each cycle. This adjustment
is made in two places: the adjustertube and the float cup. The adjuster
tube measures the amount
of solution that is drawn from the brine drum into the softener during the brine
rinse cycle. The float cup height determines how much softened water flows back into the brine drum to
prepare for the next regeneration.
See the Brine Valve Settings section ofthis manual for specific brine valve settings.
Rev. 08/09 Kinetico Incorporated + Corporate Headquarters + Newbury, Ohio 44065 + 440-564-9111 Product No. 111600
Page -18

CP Softener Series Owners Manual
CP 2135 00 Data Sheet
System Components
} Media Vessel (qty) Size .......................................................(2) 13" x 54"
Media Vessel Construction ................................ Wrapped Polyethylene
Empty Bed Volume ......................................................................3.68 fe
Media .................................................2.50 ft3 Non Solvent Cation Resin
Bed Depth / Freeboard...............................................................40" /14"
Riser Tube....................................................................................1" ABS
Distributor Upper........................................0.014" Slots, ABS Basket
Lower........................................0.014" Slots, ABS Basket
Underbedding...........................................0.24
ft3 (24 Ibs), ~ x Yo Gravel
Regeneration Control..........................................Non·electric Use Meter
Regeneration Type.......................................................... Countercurrent
Meter Type..............................0.75 40.00 gpm Polypropylene Turbine
(Kinetico Full Louver Flow Nozzle)
Inlet Water Quality
Pressure Range .................................... 25 125 psi Dynamic Pressure
Temperature Range............................................................. 35 -1200 F
pH Range................................................................................ 5 - 10 SU
Free Chlorine
CI
2 (Max.) ........................................................... 2.0 mglL
Hardness as CaC0
3(Max.) .........................................................
51 gpg
Operating Specs
Flow Range Overdrive (15/30 psig) .......................... 28.0- 40.0 gpm
Flow Range -Alternating
(15/30 psig)........................ 20.0 -30.0 gpm
Dimensions (width x depth x height)................................27" x 13" x 60"
Weight (Operating / Shipping)............................................450 1300 Ibs.
Connections
Inlet / Outlet Connections............................. Custom Adapter and E·clip
(1 Yo" Brass Sweat Fittings Included)
Drain Connection .................................................................0.625" Tube
Brine Line Connection..........................................................0.375" Tube
Power..............................................................................................None
System Part Numbers
CP 213s 00, 24" X 40" brine tank................................................ 11750
CP 213s 00, no brine tank, media separate ................................ 11153
CP 213s 00, empty, no brine tank ............................................... 11184
Brine Tank Options
Tank Description ......................................................................................................................................................................................24" x 40"
Brine
Tank Part Number..........................................................................:...................................................................................................10586
Material ........................................................................................................................................................................................................HOPE
Salt Capacity.............................................................................................................................................................................................500 Ibs.
Regeneration Specifications
Regeneration Volume 1Time ........................... 142 gallons190 minutes
Backwash Flow Control............................................................ 5.00 gpm
Brine Refill Flow Control........................................................... 0.70 gpm Disc Selection
Overdrive Operation (Compensated Hardness*)
Setting Capacity Efficiency
Dosin~ Meter Disc 1 2 3 4 5 6 7 8
151bs. 60,000 grains 4,000 gr.llb. 6.0 Ibs./ft 5 10 14 17
21 25 30 35
25 Ibs. 70,000 grains 2,800 gr./lb. 10.0 Ibs./ft3 6 12 16 20 24 30 35 40
Peak flow during regeneration: 28.0 28.0 28.0 20.7 15.7 12.4 10.0 8.3
Alternating Operation
Setting Capacity Efficiency
Dosin~ Meter Disc 1 2 3 4 5 6 7 8
151bs.
25 Ibs. 60,000 grains 70,000 grains 4,000 gr.!lb. 2,800 gr.!lb.
6.0lbs.lft
10.0 Ibs.!ft3 6
7 12 14 18
21
24
28 30 34 35 40 40
45 45 51
Flow during regeneration (@ 15 psig):
20 20 20 20 15.7 12.4 10.0 8.3
Gallons/Regeneration: 8,922 4,461 2,974 2,231 1,784 1,487 1,275 1,115
'Compensated hardness in gpg =Hardness + (3 x Fe in mg/L)
Rev. 08109 Kinetico Incorporated + Corporate Headquarters + Newbury, Ohio 44065 + 440·564-9111 Product No. 111600
Page -19

CP Softener Series Owners Manual
CP 2165 OD Data Sheet
System Components
Media Vessel (qty) Size .......................................................(2) 16" x 65"
Media Vessel Construction ................................. Wrapped Polyethylene
Empty Bed Volume ......................................................................6.55 fe
Media ...................................................4.0 fe Non Solvent Cation Resin
Bed Depth I Freeboard ..............................................................47" 118"
Riser Tube ................................................................................... 1" ABS
Distributor Upper........................................0.014" Slots, ABS Basket
Lower........................................0.014" Slots, ABS Basket
Underbedding ..........................................0.75
fe (75 Ibs), Yo x Ys Gravel
Regeneration Control..........................................Non-electric Use Meter
Regeneration Type ......................................................... Countercurrent
Meter Type..............................1.10 -50.00 gpm Polypropylene Turbine
(Kinetico Open Louver Flow Nozzle)
Inlet Water Quality
Pressure Range .................................... 25 -125 psi Dynamic Pressure
Temperature Range..............................................................
35 -1200 F
pH Range................................................................................ 5 -10 SU
Free Chlorine CI
2 (Max.) ........................................................... 2.0 mglL 71"
Hardness as CaC0
3 (Max.) ......................................................... 49 gpg
Operating Specs
Flow Range -Overdrive (15/30 psig) .......................... 35.0- 47.0 gpm
Flow Range -Alternating (15
130 psig)........................ 23.0 -33.0 gpm
Dimensions (width x depth x height)................................ 33" x 16" x 71"
Weight (Operating I Shipping)............................................ 650 1450 Ibs.
Connections
Inlet I Outlet Connections............................. Custom Adapter and E-clip
(1 y,," Brass Sweat Fittings Included)
Drain Connection .................................................................0.625" Tube
Brine Line Connection..........................................................0.375" Tube
Power..............................................................................................None
System Part Numbers
CP 216s 00, 24 X 40 brine tank, media separate........................ 11182
CP 216s 00, no brine tank, media separate ................................ 11168
CP 216s 00, empty, no brine tank ............................................... 11186
Brine Tank Options
Tank Description ......................................................................................................................................................................................24" x 40"
Brine Tank Part Number ..............................................................................................................................................................................10586
Material ........................................................................................................................................................................................................
HOPE
Salt Capacity.............................................................................................................................................................................................500 Ibs.
Regeneration Specifications
Regeneration Volume I Time ........................... 160 gallons I 90 minutes
Backwash Flow Control ........................................................... 7.00 gpm
Brine Refill Flow Control .......................................................... 0.70 gpm
Disc Selection
Overdrive Operation (Compensated Hardness')
Setting Capacity Efficiency
Dosin~ MeterDisc 1 2 3 4 5 6 7 8
24 Ibs. 88,000 grains 3,700 gr.!lb. 6.0 Ibs.!ft 5 9
13 16 19
22 25 30
40 Ibs. 112,000 grains 2,800 gr.!lb. 10.0 Ibs.!ft3 6
12 16
21 25 30 35
40
Peak flow during regeneration:
35 35 35 35
26.7 21.1 17.1 14.1
Alternating Operation
Setting Capacity Efficiency
Dosin~ Meter Disc 1 2 3 4 5 6 7 8
24 Ibs. 88,000 grains 3,700 gr.!lb. 6.0 Ibs.!ft 5
10 15
20 25 30 35
40
40 Ibs. 112,000 grains 2,800 gr.!lb. 10.0 Ibs.!ft3 7 13
20 26
32 38
43 49
Flow during regeneration (@ 15 psig):
23 23 23 23
23
21.1
17.1
14.1
Gallons/Regeneration: 15,192 7,596 5,064 3,798 3,038 2,532 2,170 1,899
'Compensated hardness in gpg = Hardness + (3 x Fe in mg/L)
Rev. 08/09 Kinetico Incorporated + Corporate Headquarters + Newbury, Ohio 44065 + 440-564-9111 Product No. 111600
Page -20