Kingspan SafePro 2 Assembly instructions

Kingspan SafePro 2
Anchor and Cable System
Installers Guide
Always read and follow the warings and instructions for use.
Fabrications, Safety
& Lighting solutions
UK & Ireland

2 Installers GuideKingspan SafePro 2
Anchor and Cable System
1.0 Contents 2
2.0 General 3
2.1 Authorised Installers 3
2.2 Conformity 3
2.3 Work Restraint & Fall Arrest 3
2.4 Free Fall Space Calculator 5
3.0 Site Assessment 6
3.1 Reviewing the Task 6
3.2 Typical System Layout 7
3.3 Specifying Your Anchor 9
3.4 Roof Types & Anchors 11
3.4.1 KS1000 RW 11
3.4.2 KS500 & KS 1000 Zip 11
3.5 Sealing Details 13
3.6 Aggressive & Hazardous Environments 14
3.7 Rescue Planning 14
4.0 Roof Anchor Performance 15
4.1 Anchorage Strength 15
4.2 Forces on the End/Corner 15
4.3 Forces on a Intermediate 17
4.4 Thermal Bridging 18
5.0 Annual Maintenance 20
5.1 Testing the Roof Anchor 20
5.2 Testing the Swages 20
5.3 Cleaning the Anchor 20
6.0 Reference Documents 21
6.1 Abbreviations and Definitions 21
6.2 Standards Table 22
6.3 Markings Explained 23
7.0 Installation Instructions 24
7.1 Guidelines For Installation 24
7.2 Top Fix Installation 26
7.3 Toggle Installation 27
7.4 Component Installation 28
7.5 Baseplate Drilling 29
7.6 Hex Swaging 30
1.0 Contents

3Installers Guide Kingspan SafePro 2
Anchor and Cable System
2.1 Authorised Installers
Only competent installers certified by Kingspan are allowed to
install and service the SafePro 2 Anchor and Cable System.
2.2 Conformity
The SafePro 2 Anchor and Cable System is a roof top anchorage
system which is tested and where appropriate certified in
accordance with the requirements of various national and
international standards and codes of practice. Details can be
found in standards table, Section 6.2.
Components or parts are not to be altered, modified, dismantled
or be replaced with items not supplied or manufactured by
Kingspan, such action will invalidate any certification and could
result in serious or fatal consequences.
Parts or components not supplied by Kingspan may be of inferior
specification and may cause incorrect operation of the system.
2.3 Work Restraint & Fall Arrest
The SafePro 2 Anchor and Cable System is a fall protection
anchorage system. All anchorage systems must be designed for
all arrest, although it is best to restrain the user to prevent a fall
occuring, when possible.
Work Restraint
The advantages with work-restraint are that:
– Workers do not have to be subjected to the abrupt impact of
an arrest as would be the case in a fall-arrest system, or risk
falling into a hazard e.g. water or a hazardous substance
– The user can not be injured from swing-fall incidents
– There is no need for any rescue provision
– Personnel require less training.
2.0 General

4 Installers GuideKingspan SafePro 2
Anchor and Cable System
2.0 General
Fall Arrest
Where a work restraint system cannot be employed, a fall-arrest system has to be used. The disadvantage is that a worker has to
fall before the system can operate (Fig 2) and arrest the fall. This is achieved by applying a braking force to the worker for a few
hundredths of a second. The SafePro 2 Anchor and Cable System ensure that the braking force is always kept below a safe load,
providing that the worker is wearing a full body harness and an energy-absorbing lanyard certified to the appropriate national
standard.
When designing the roof safety system, be aware of falls through fragile elements as well as falls from exposed edges.
In a fall arrest situation appropriate rescue procedures must be in place to return the worker to safety as soon as possible. Refer to the
Rescue planning section of this guide (Section 3.7).
Important Note
Whilst all horizontal lifeline systems must be designed for Fall Arrest in case of accidental misuse, it is recommended that system
should be designed for Work Restraint. This design enables a user to access their work area whilst being prevented from being exposed
to a fall hazard. This design will reduce risk and mitigate the consequences of a fall.
Work Restraint Orientation (Fig 1)
A
B
Fall Arrest Orientation (Fig 2)
A
B
In a work restraint system, to prevent the worker from entering an area where they could fall, there are two dimensions
which need to be strictly controlled:
– The lanyard length A (Fig 1)
– The distance from the Anchor to the fall hazard B (Fig 1).
A scale drawing should be made to ensure that the lanyard (including connectors) will always prevent the user from entering
a fall arrest situation. If the position of the fall hazard relative to the Anchor varies this analysis should be performed at various points
along the length of the system.

5Installers Guide Kingspan SafePro 2
Anchor and Cable System
2.0 General
2.4 Free Fall Space Calculator
Kingspan provides a calculation tool which helps the designer to
assess the recommended free space required
below the system to ensure that the system is safe to use. The
calculation tool and information on how to use it is available
from Kingspan separately from this guide.
Below is a picture of the calculation sheet (Fig 3).
(Fig 3)
Inputs
Title Character Units Values Description
Lanyard Length Lm Total length of lanyard
Edge Distance Em Distance from the edge of the roof to the system
Number of Users U# Total number of users per span
D-ring Height Dm Height from roof surface to the user connection point
System Length Sm Total length of system (or section of system)
Outputs
Title Character Units Value
Fall potential FP m
Fall factor (fall potential / lanyard length) FF m
Minimum distance required below platform level MD m
Maximum end loads ML kN
Free Fall Space Calculator
Issue No: 01 Issue Date:
05/03/2012
Using the input boxes below, change the values to suit the length of your RoofSafe Anchor and Cable system.
Note: Calculations are based on maximum span widths (15 m) with the fall occuring in the midspan of the system.
Project Name Date
RoofSafe Anchors
RoofSafe Cable
SafePro 2 Anchors
SafePro 2 Cable
Using the input boxes below, change the values to suit the length of your SafePro 2 Anchor and Cable system.
Note: Calculations are based on maximum span widths (12 m) with the fall occuring in the midspan of the system.

6 Installers GuideKingspan SafePro 2
Anchor and Cable System
3.1 Reviewing the Task
Only installers certified by Kingspan are allowed to install and
service the SafePro 2 Anchor and Cable Systems.
Site Survey
At the start of each job a site survey should be carried out to
assess the type and location of the system required.
Accurate measurements should be taken to make sure that the
system will fit the required area correctly.
During a site survey the following information should be
gathered:
– The purpose of the system /Task to be performed
– The maximum No. of people that will be using the system at
any one time
– The specification and manufacturer of the roof to which the
system will be fitted, including critical dimensions such as
seam/crown centres and insulation thickness
– Scale drawings of the structure or building (in digital format if
available)
– The exact path of the system
– Any special requirements from the architect or the customer
such as; a specific type of bracket, or particular considerations
for historical buildings
– The risks to the installers so that suitable risk controls during
installation can be planned.
When seeking technical support on a specific job, the Kingspan
sales team will be able to help you more quickly
if you have the above information available as a minimum.
Method Statements
Before work begins a method statement should be written by the
installer, agreed with the client and signed by both the parties.
This is a detailed step by step guide of how the work is to be
carried out by the installer.
The method statement protects both the client and the installer
in the event of the work not being carried out in a safe manner,
and can be used to ensure that the workers are adhering to safe
and suitable working practices while carrying out the work.
Verifying The Roof Structure
The strength of the roof structure should be verified before the
system is fitted to ensure that the fixings are strong enough to
hold the anchor onto the roof. This can be done by calculation
or through roofing approvals. Contact Kingspan for any specific
roof testing that may be relevant to the roof profile.
Where these methods can not be used to verify the strength of
the structure and the fixings, a sample fixing should be installed,
and pull tested. The fixings should withstand as a minimum the
forces given in the SafePro 2 Anchor and Cable and Cable Forces
Calculation Sheet.
3.0 Site Assessment

7Installers Guide Kingspan SafePro 2
Anchor and Cable System
3.0 Site Assessment
Key
A - End/Corner Anchor as System end post
B - End/Corner Anchor as Corner post
C - Intermediate Anchor as Intermediate post
D - End/Corner Anchor as Systemt-joint, with RA throw plate
E - End/Corner Anchor as Variable post for roof hips
Direction of Fall Hazard
7Ref: 5903918 REV B
3M™ DBI-SALA®RoofSafe Anchor and Cable System
3.0 Site Assessment
Key
A - SpiraTech Anchor
as System end post
B - SpiraTech Anchor
as Corner post
C - Tip Over Anchor as
Intermediate post
D - SpiraTech Anchor as System
t-joint, with RA throw plate
E - SpiraTech Anchor as Variable post
for roof hips
Direction of Fall Hazard
BEEB
D
E
E
A
A
C
A
Max 15 m
Max 15m

8 Installers GuideKingspan SafePro 2
Anchor and Cable System
8Ref: 5903918 REV B
3M™ DBI-SALA®RoofSafe Anchor and Cable System
3.0 Site Assessment
Gaining Access To The Anchor
The entry point is defined as the point where the user can attach to the system. The exit point is defined as the point where
the user can detach from the system. The entry point and the exit point can be at the same position. It is important to remember
that the user is not fully protected from a fall until the safety lanyard and harness are attached and secured to the attachment
eye or UniGrab, via a carabiner. Consideration should always be given to the positioning of the Anchor in regards to the above.
The entry point should always be in a safe area, i.e. free from fall hazards. Where this cannot be achieved, a secondary means
of fall protection needs to be installed to give protection whilst bridging the gap between the access route and the Anchor.
The same consideration needs to be made in respect to the exit point, should it be in a different position to the entry point.
Swing Falls
Swing falls can be fatal when working near a gable end. Fig 8 shows a worker using a rope and grab at maximum extension near
a gable end. In this case the flank length exceeds the ridge height so if the user falls they have inadequate clearance to ground
level. Another risk is the slicing effect of the edge of the roof on the rope or lanyard as the user falls. This situation must be
avoided. Installation of edge protection to the end elevation and Installing the Anchor inboard of the roof eaves can help
to alleviate this issue.
(Fig 8)
(Fig 9.1) (Fig 9.2)
A
A
B
C
D
E
B
A
BC
D
F
E
A Inaccessible zone
BZone for potential
swing fall
C User
D Lanyard
ERoofSafe Anchor
and Cable System
A Swing fall zone
BAccessible area with
anti swing fall posts
C User
D Lanyard
ERoofSafe Anchor
and Cable System
FSingle point anchor
as anti swing fall post
Fig 9.1 shows the potential swing fall and the inaccessible areas. Fig 9.2 shows how the swing fall potential can be limited
when using a manually adjustable lanyard and an single point anchor as an anti swing fall post. Further information can be
found in BS7883:2005.
8Ref: 5903918 REV B
3M™ DBI-SALA®RoofSafe Anchor and Cable System
3.0 Site Assessment
Gaining Access To The Anchor
The entry point is defined as the point where the user can attach to the system. The exit point is defined as the point where
the user can detach from the system. The entry point and the exit point can be at the same position. It is important to remember
that the user is not fully protected from a fall until the safety lanyard and harness are attached and secured to the attachment
eye or UniGrab, via a carabiner. Consideration should always be given to the positioning of the Anchor in regards to the above.
The entry point should always be in a safe area, i.e. free from fall hazards. Where this cannot be achieved, a secondary means
of fall protection needs to be installed to give protection whilst bridging the gap between the access route and the Anchor.
The same consideration needs to be made in respect to the exit point, should it be in a different position to the entry point.
Swing Falls
Swing falls can be fatal when working near a gable end. Fig 8 shows a worker using a rope and grab at maximum extension near
a gable end. In this case the flank length exceeds the ridge height so if the user falls they have inadequate clearance to ground
level. Another risk is the slicing effect of the edge of the roof on the rope or lanyard as the user falls. This situation must be
avoided. Installation of edge protection to the end elevation and Installing the Anchor inboard of the roof eaves can help
to alleviate this issue.
(Fig 8)
(Fig 9.1) (Fig 9.2)
A
A
B
C
D
E
B
A
BC
D
F
E
A Inaccessible zone
BZone for potential
swing fall
C User
D Lanyard
ERoofSafe Anchor
and Cable System
A Swing fall zone
BAccessible area with
anti swing fall posts
C User
D Lanyard
ERoofSafe Anchor
and Cable System
FSingle point anchor
as anti swing fall post
Fig 9.1 shows the potential swing fall and the inaccessible areas. Fig 9.2 shows how the swing fall potential can be limited
when using a manually adjustable lanyard and an single point anchor as an anti swing fall post. Further information can be
found in BS7883:2005.
Gaining Access To The Anchor
The entry point is defined as the point where the user can
attach to the system. The exit point is defined as the point
where the user can detach from the system. The entry point
and the exit point can be at the same position. It is important
to remember that the user is not fully protected from a fall until
the safety lanyard and harness are attached and secured to the
attachment eye or slider, via a carabiner. Consideration should
always be given to the positioning of the Anchor in regards to the
above.
The entry point should always be in a safe area, i.e. free from fall
hazards. Where this cannot be achieved, a secondary means
of fall protection needs to be installed to give protection whilst
bridging the gap between the access route and the Anchor.
The same consideration needs to be made in respect to the exit
point, should it be in a different position to the entry point.
Swing Falls
Swing falls can be fatal when working near a gable end. Fig 8
shows a worker using a rope and grab at maximum extension
near a gable end. In this case the flank length exceeds the ridge
height so if the user falls they have inadequate clearance to
ground level. Another risk is the slicing effect of the edge of the
roof on the rope or lanyard as the user falls. This situation must
be avoided. Installation of edge protection to the end elevation
and Installing the Anchor inboard of the roof eaves can help to
alleviate this issue.
3.0 Site Assessment
(Fig 8)
(Fig 9.1) (Fig 9.2)
Key
A - Inaccessible zone
B - Zone for potential
swing fall
C - User
D - Lanyard
E - SafePro 2 Anchor and
Cable System
Key
A - Swing fall zone
B - Accessible area with
anti swing fall posts
C - User
D - Lanyard
E - SafePro 2 Anchor and
Cable System
F - Single point anchor as
anti swing fall post
Fig 9.1 shows the potential swing fall and the inaccessible areas. Fig 9.2 shows how the swing fall potential can be limited when using
a manually adjustable lanyard and an single point anchor as an anti swing fall post.

9Installers Guide Kingspan SafePro 2
Anchor and Cable System
9Ref: 5903918 REV B
3M™ DBI-SALA®RoofSafe Anchor and Cable System
3.0 Site Assessment
(Fig 10.1) Base Plate
(Fig 11.1) Assembled
SpiraTech Anchor
(Fig 10.3) Attachment Eye
(Fig 10.2) SpiraTech
Anchor or Tip Over Anchor
(Fig 11.2) Assembled
Tip Over Anchor
3.3 Specifying Your Anchor
The RoofSafe Anchor and Cable provides a secure anchor point for a worker at height, close to an exposed edge or other
fall hazards, when used in conjunction with associated PPE, such as a full body harness and a energy absorbing lanyard.
The RoofSafe Anchor and Cable is designed to re-orientate and deploy an energy absorber in the event of a fall, thereby reducing the
load transferred to the user and the roofing system. The Anchor can be used for both fall arrest and work restraint applications.
There are two types of Anchors within the range. The SpiraTech Anchor and the Tip Over Anchor. Both anchors are modular in design
allowing for speed of fitting and use.
Both Anchors allow the user to walk 360 degrees around the anchor without needing to reorientate the lanyard or connectors.
The Anchor allows full weather sealing to prevent water ingress, and allows different roof membranes to be fitted and sealed
around the anchor for weather proofing.
The modular design allows the designer to chose and purchase the baseplate, module and top attachment separately.
This gives flexibility for application to any roof type or membrane.
Can be used as a single point anchor
for up to two users.
Can be used as a single point anchor
for one user.
9Ref: 5903918 REV B
3M™ DBI-SALA®RoofSafe Anchor and Cable System
3.0 Site Assessment
(Fig 10.1) Base Plate
(Fig 11.1) Assembled
SpiraTech Anchor
(Fig 10.3) Attachment Eye
(Fig 10.2) SpiraTech
Anchor or Tip Over Anchor
(Fig 11.2) Assembled
Tip Over Anchor
3.3 Specifying Your Anchor
The RoofSafe Anchor and Cable provides a secure anchor point for a worker at height, close to an exposed edge or other
fall hazards, when used in conjunction with associated PPE, such as a full body harness and a energy absorbing lanyard.
The RoofSafe Anchor and Cable is designed to re-orientate and deploy an energy absorber in the event of a fall, thereby reducing the
load transferred to the user and the roofing system. The Anchor can be used for both fall arrest and work restraint applications.
There are two types of Anchors within the range. The SpiraTech Anchor and the Tip Over Anchor. Both anchors are modular in design
allowing for speed of fitting and use.
Both Anchors allow the user to walk 360 degrees around the anchor without needing to reorientate the lanyard or connectors.
The Anchor allows full weather sealing to prevent water ingress, and allows different roof membranes to be fitted and sealed
around the anchor for weather proofing.
The modular design allows the designer to chose and purchase the baseplate, module and top attachment separately.
This gives flexibility for application to any roof type or membrane.
Can be used as a single point anchor
for up to two users.
Can be used as a single point anchor
for one user.
(Fig 10.1) Base Plate
(Fig 11.1) Assembled End/Corner Anchor
Can be used as a single point anchor for up to
two users.
(Fig 11.2) Assembled Intermediate Anchor
Can be used as a single point anchor for one
user.
(Fig 10.2) End/Corner Anchor or
Intermediate Anchor
(Fig 10.3) Attachment Eye
3.3 Specifying Your Anchor
The SafePro 2 Anchor and Cable provides a secure anchor point
for a worker at height, close to an exposed edge or other fall
hazards, when used in conjunction with associated PPE, such as
a full body harness and a energy absorbing lanyard.
The SafePro 2 Anchor and Cable is designed to re-orientate
and deploy an energy absorber in the event of a fall, thereby
reducing the load transferred to the user and the roofing system.
The Anchor can be used for both fall arrest and work restraint
applications.
There are two types of Anchors within the range. The SpiraTech
Anchor and the Tip Over Anchor. Both anchors are modular in
design allowing for speed of fitting and use.
Both Anchors allow the user to walk 360 degrees around the
anchor without needing to reorientate the lanyard or connectors.
The Anchor allows full weather sealing to prevent water ingress,
and allows different roof membranes to be fitted and sealed
around the anchor for weather proofing.
The modular design allows the designer to chose and purchase
the baseplate, module and top attachment separately. This gives
flexibility for application to any roof type or membrane.
3.0 Site Assessment

10 Installers GuideKingspan SafePro 2
Anchor and Cable System
The base plate designs incorporate several fixing holes to allow the same plate to be fitted on dissimilar roof types. The base plates
also accommodate common roof pitch centres, allowing the baseplates to be used in two orientations.
3.0 Site Assessment
10Ref: 5903918 REV B
3M™ DBI-SALA®RoofSafe Anchor and Cable System
3.0 Site Assessment
3M™ DBI-SALA®RoofSafe Anchor and Cable System
3.0 Site Assessment
(Fig 12.1) (Fig 12.3)(Fig 12.2)
RA Baseplate 405 mm x 405 mm.
Available with holes or blank.
RA Baseplate 350 mm x 440 mm.
Available with holes or blank.
RA Baseplate 550 mm x 450 mm.
Base Plates
The base plate designs incorporate several fixing holes to allow the same plate to be fitted on dissimilar roof types. The base
plates also accommodate common roof pitch centres, allowing the baseplates to be used in two orientations. There are two
blank base plate sizes for roofs that do not have typical centres (not shown).
Roof Type Pitches (mm)
Trapezoidal Standing Seam
Base Plates 200 203 250 254 275 300 304 333 334 347 350 355 367 400 406 457 500 508 610 200 279 300 400 406 610
RA Base Plate 405 × 405 Holes 7241136 X X X X X X X X
RA Base Plate 405 × 405 Blank 7241137 XXXXXXXXXXXXX X X
RA Base Plate 350 × 440 Holes 7241138 X X X X
RA Base Plate 350 × 440 Blank 7241139 XXXXXXXXXXXXXXX X XX
RA Base Plate 550 × 450 Blank 7241140 XXXXXXXXXXXXXXXXX X XX
RA Base Plate 550 × 450 Holes 7241238* X X X X X X X X
RA Base Plate 405 × 405 Toggle 7240128* X
RA Base Plate 660 × 450 Holes 7241356* X X X
RA Base Plate 660 × 450 Blank 7241357* XXXXXXXXXXXXXXXXXXXXXXXXX
* North American region only
Note.
This table assumes the baseplate can only be fitted on the centre of the crown of the trapezoidal roof sheet, if the fixings
do not have to be central to the crowns the plates will fit sizes other than those stated. Always check with the roof
manufacturer for guidance.
Pitches For Toggle Fixing
The RA Baseplate 405 × 405 H (7241136) incorporates hole centres for the toggle fixings. The holes are
set at two pitches of 333 and 200. 3M Fall Protection have done extensive research to ensure that these
fixing centres are suitable for as many styles and pitches of roof deck as possible. If you find that the
standard holes are not suitable for a particular roof type, the blank baseplates can be drilled with
the correct hole type in alternative locations. If you have any queries contact 3M Fall Protection.
10Ref: 5903918 REV B
3M™ DBI-SALA®RoofSafe Anchor and Cable System
3.0 Site Assessment
3M™ DBI-SALA®RoofSafe Anchor and Cable System
3.0 Site Assessment
(Fig 12.1) (Fig 12.3)(Fig 12.2)
RA Baseplate 405 mm x 405 mm.
Available with holes or blank.
RA Baseplate 350 mm x 440 mm.
Available with holes or blank.
RA Baseplate 550 mm x 450 mm.
Base Plates
The base plate designs incorporate several fixing holes to allow the same plate to be fitted on dissimilar roof types. The base
plates also accommodate common roof pitch centres, allowing the baseplates to be used in two orientations. There are two
blank base plate sizes for roofs that do not have typical centres (not shown).
Roof Type Pitches (mm)
Trapezoidal Standing Seam
Base Plates 200 203 250 254 275 300 304 333 334 347 350 355 367 400 406 457 500 508 610 200 279 300 400 406 610
RA Base Plate 405 × 405 Holes 7241136 X X X X X X X X
RA Base Plate 405 × 405 Blank 7241137 XXXXXXXXXXXXX X X
RA Base Plate 350 × 440 Holes 7241138 X X X X
RA Base Plate 350 × 440 Blank 7241139 XXXXXXXXXXXXXXX X XX
RA Base Plate 550 × 450 Blank 7241140 XXXXXXXXXXXXXXXXX X XX
RA Base Plate 550 × 450 Holes 7241238* X X X X X X X X
RA Base Plate 405 × 405 Toggle 7240128* X
RA Base Plate 660 × 450 Holes 7241356* X X X
RA Base Plate 660 × 450 Blank 7241357* XXXXXXXXXXXXXXXXXXXXXXXXX
* North American region only
Note.
This table assumes the baseplate can only be fitted on the centre of the crown of the trapezoidal roof sheet, if the fixings
do not have to be central to the crowns the plates will fit sizes other than those stated. Always check with the roof
manufacturer for guidance.
Pitches For Toggle Fixing
The RA Baseplate 405 × 405 H (7241136) incorporates hole centres for the toggle fixings. The holes are
set at two pitches of 333 and 200. 3M Fall Protection have done extensive research to ensure that these
fixing centres are suitable for as many styles and pitches of roof deck as possible. If you find that the
standard holes are not suitable for a particular roof type, the blank baseplates can be drilled with
the correct hole type in alternative locations. If you have any queries contact 3M Fall Protection.
10Ref: 5903918 REV B
3M™ DBI-SALA®RoofSafe Anchor and Cable System
3.0 Site Assessment
3M™ DBI-SALA®RoofSafe Anchor and Cable System
3.0 Site Assessment
(Fig 12.1) (Fig 12.3)(Fig 12.2)
RA Baseplate 405 mm x 405 mm.
Available with holes or blank.
RA Baseplate 350 mm x 440 mm.
Available with holes or blank.
RA Baseplate 550 mm x 450 mm.
Base Plates
The base plate designs incorporate several fixing holes to allow the same plate to be fitted on dissimilar roof types. The base
plates also accommodate common roof pitch centres, allowing the baseplates to be used in two orientations. There are two
blank base plate sizes for roofs that do not have typical centres (not shown).
Roof Type Pitches (mm)
Trapezoidal Standing Seam
Base Plates 200 203 250 254 275 300 304 333 334 347 350 355 367 400 406 457 500 508 610 200 279 300 400 406 610
RA Base Plate 405 × 405 Holes 7241136 X X X X X X X X
RA Base Plate 405 × 405 Blank 7241137 XXXXXXXXXXXXX X X
RA Base Plate 350 × 440 Holes 7241138 X X X X
RA Base Plate 350 × 440 Blank 7241139 XXXXXXXXXXXXXXX X XX
RA Base Plate 550 × 450 Blank 7241140 XXXXXXXXXXXXXXXXX X XX
RA Base Plate 550 × 450 Holes 7241238* X X X X X X X X
RA Base Plate 405 × 405 Toggle 7240128* X
RA Base Plate 660 × 450 Holes 7241356* X X X
RA Base Plate 660 × 450 Blank 7241357* XXXXXXXXXXXXXXXXXXXXXXXXX
* North American region only
Note.
This table assumes the baseplate can only be fitted on the centre of the crown of the trapezoidal roof sheet, if the fixings
do not have to be central to the crowns the plates will fit sizes other than those stated. Always check with the roof
manufacturer for guidance.
Pitches For Toggle Fixing
The RA Baseplate 405 × 405 H (7241136) incorporates hole centres for the toggle fixings. The holes are
set at two pitches of 333 and 200. 3M Fall Protection have done extensive research to ensure that these
fixing centres are suitable for as many styles and pitches of roof deck as possible. If you find that the
standard holes are not suitable for a particular roof type, the blank baseplates can be drilled with
the correct hole type in alternative locations. If you have any queries contact 3M Fall Protection.
10Ref: 5903918 REV B
3M™ DBI-SALA®RoofSafe Anchor and Cable System
3.0 Site Assessment
3M™ DBI-SALA®RoofSafe Anchor and Cable System
3.0 Site Assessment
(Fig 12.1) (Fig 12.3)(Fig 12.2)
RA Baseplate 405 mm x 405 mm.
Available with holes or blank.
RA Baseplate 350 mm x 440 mm.
Available with holes or blank.
RA Baseplate 550 mm x 450 mm.
Base Plates
The base plate designs incorporate several fixing holes to allow the same plate to be fitted on dissimilar roof types. The base
plates also accommodate common roof pitch centres, allowing the baseplates to be used in two orientations. There are two
blank base plate sizes for roofs that do not have typical centres (not shown).
Roof Type Pitches (mm)
Trapezoidal Standing Seam
Base Plates 200 203 250 254 275 300 304 333 334 347 350 355 367 400 406 457 500 508 610 200 279 300 400 406 610
RA Base Plate 405 × 405 Holes 7241136 X X X X X X X X
RA Base Plate 405 × 405 Blank 7241137 XXXXXXXXXXXXX X X
RA Base Plate 350 × 440 Holes 7241138 X X X X
RA Base Plate 350 × 440 Blank 7241139 XXXXXXXXXXXXXXX X XX
RA Base Plate 550 × 450 Blank 7241140 XXXXXXXXXXXXXXXXX X XX
RA Base Plate 550 × 450 Holes 7241238* X X X X X X X X
RA Base Plate 405 × 405 Toggle 7240128* X
RA Base Plate 660 × 450 Holes 7241356* X X X
RA Base Plate 660 × 450 Blank 7241357* XXXXXXXXXXXXXXXXXXXXXXXXX
* North American region only
Note.
This table assumes the baseplate can only be fitted on the centre of the crown of the trapezoidal roof sheet, if the fixings
do not have to be central to the crowns the plates will fit sizes other than those stated. Always check with the roof
manufacturer for guidance.
Pitches For Toggle Fixing
The RA Baseplate 405 × 405 H (7241136) incorporates hole centres for the toggle fixings. The holes are
set at two pitches of 333 and 200. 3M Fall Protection have done extensive research to ensure that these
fixing centres are suitable for as many styles and pitches of roof deck as possible. If you find that the
standard holes are not suitable for a particular roof type, the blank baseplates can be drilled with
the correct hole type in alternative locations. If you have any queries contact 3M Fall Protection.
(Fig 12.1)
RA Baseplate 405mm x 405mm.
Baseplate 405
KS1000 RW
KS1000 LP
KS1000 Zip
KS1000 TD
(Fig 12.2)
RA Baseplate 350mm x 440mm.
(Fig 12.3)
RA Baseplate 550mm x 450mm.
Baseplate 550
KS1000 Zip
Pitches For Toggle Fixing
The RA Baseplate 405 x 405 H (Baseplate405) incorporates hole centres for the toggle fixings. The
holes are set at 333.
To suit KS1000 TD