KITO EQ series User manual

URL. http://www.kito.com
EQ Series Electric Chain Hoist (125kg to 1t) for Single speed model
Owner's Manual
OM-EQ1SSZ-IDE-01
To Customer
• Thank you for purchasing KITO Electric Hoist (EQ).
• Operators and maintenance engineers are requested to read this manual.
After reading, please keep this manual at hand for future use.
•This product is designed considering the environment protection. The product contains none of six hazardous
substances specified by European RoHS Directives nor asbestos.
Suspended Type (hoist only) : EQ
Manual Trolley Type : EQSP
EQ Series Electric Chain Hoist (125kg to 1t)
for Single speed model
Owner's Manual

992
Introduction
This electric hoist EQ is designed and manufactured for the purpose to lift and lower a load within a normal work
environment. The manual trolley is designed and manufactured for the purpose to move the lifted load laterally
with the combination with the electric hoist.
Movement of a load in a 3D direction such as up/down, forward/backward and right/left is also enabled by
combining with a crane.
This Owner's Manual is intended for those operating the KITO electric hoist EQ and maintenance engineers
(* pesonnel with expertise).
Other than this manual, Disassembly/Reassembly Manual is also available for the maintenance engineers.
Assign the maintenance engineers and use these materials for inspection and repair. Please contact the nearest
distributor or KITO for these materials.
* A person who has a thorough knowledge of the structure and rolls concerning Electric chain block and is
recognized as an expert by an entity.
Introduction............................................................................................2
Safety Precautions ................................................................................4
Chapter 1 Handling the Product..........................................................7
Chapter 2 Inspection..........................................................................47
Chapter 3 Troubleshooting................................................................71
Appendix ..............................................................................................91
Warranty ...............................................................................................98
Table of Contents
■Disclaimer
●KITO shall not be liable for any damage incurred thereof due to natural disaster such as fire, earth quake
and thunderbolt, conduct by third party, accident, willful conduct or negligence by customer, erroneous use
and other use exceeding the operational condition.
●KITO shall not be liable for any incidental damage due to the use or non-use of the product such as the loss
of business profit, suspension of business and damage of the lifted load.
●KITO shall not be liable for any damage arising from negligence of the contents in the Owner's Manual and
the use of the product exceeding the scope of its specification.
●KITO shall not be liable for any damage arising from the malfunction due to the combination of the product
with other devices in which KITO is not concerned.
●KITO shall not be liable to supply the spare parts for the product for which it has passed for 15 years since
the discontinue of the product.

3
■Restriction on Use
●The product described herein is not designed or manufactured for transporting people. Do not use the
product for that purpose.
●The product described herein is designed for the materials handling work such as lifting/lowering and
traveling the load under ordinary operational condition. Do not use the product for the work other than
materials handling work.
●Do not assemble the product into machinery not for materials handling, as a part of it.
■Operators
●Read carefully this Owner’s Manual and the instruction manuals of related products, fully understand their
contents, and the use and operate the product.
●Be sure to ware the proper clothing and protective equipment when using and operating the product.
■Laws and Standards
Carry out installation, inspections, operations, maintenance management in accordance with the laws and
standards of the country and region where the product is used.
An application before installation or a test before beginning usage may be required. Furthermore, the tester
may be required to have specific qualifications. Be sure to check the laws and standards of the corresponding
country and region before using the product.

4
■General Matters on Handling and Control
•This product shall not be disassembled and repaird by personnel other than maintenance engineers.
Other than this manual, Disassembly/Assembly Manual and Parts List are provided for the maintenance engineers.
Perform the disassembling and repair by the maintenance engineer in accordance with these materials for
maintenance.
•Do not modify the product and its accessories.
Failure to comply with these instructions may result in death or serious injury.
Prohibited
Mandatory
•Understand the contents of the Owner’s Manual sufficiently. Then operate the Electric chain hoist.
•Warning label is affixed to each part of the product. Follow the instruction described in the warning label.
Failure to comply with these instructions may result in death or serious injury.
Safety Precautions
Improper use of electric chain hoist causes danger such as drop of lifted load. Read this Owner’s
Manual carefully before installation, operation and maintenance. Use the product after understanding the
product knowledge, safety information and precautions.
This Owner’s Manual classifies the safety information and precautions into three categories of
“DANGER” “WARNING” and “CAUTION”.
Also read the instruction manual of the device associated with electric chain hoist, and follow the
described contents.
Description of Safety Symbols
Means “Prohibited” or “You must not do”.
Prohibited action is shown in the circle or described near the circle.
This Owner’s Manual uses as the general prohibition.
Means “Mandatory Action” or “You must do”.
Required action is shown in the circle or described near the circle.
This Owner’s Manual uses as the general instruction.
Further, the event described in CAUTION may result in serious accident depending on the situation. All three categories describe
important contents. Please follow the instruction.
After reading, please keep this manual at hand for future use by the user.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
Description of Signal Words
WARNING
DANGER
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices.
Prohibited
Mandatory
DANGER

5
CAUTION
•Do not drag or drop the product when carrying.
Otherwise it causes damage or flaw of the electric chain hoist, bodily injury or loss of property due to the drop of the
lifted load.
Prohibited
Mandatory
•When discarding the product, disassemble it not to be used and discard in accordance with the ordinances
of local government or the rules specified by the business entity.
Ask the local government or the relevant section for the details.
Refer to “Disassembly/Assembly Manual” for disassembling, or contact KITO.
(This product uses oil. We prepare MSDS (Materials Safety Data Sheet) for the oil. Contact KITO for it.)
•Carry out daily inspection by user.
•Carry out inspection (monthly, annual) by maintenance engineer.
•Keep the record of the inspection.
Failure to comply with these instructions causes bodily injury or loss of property.

6

7
Chapter 1
Handling the Product
This chapter describes mainly how to use, assemble and install, and the check
after installation. It also describes the daily inspection items before use.
Type and Names of Each Part ..............................................................8
Opening the Package..........................................................................10
Product Specication and Operational Environment ......................14
How to Use...........................................................................................16
●Daily Inspection of Manual Trolley (EQSP) ..................................22
●How to Operate the Push Button Switches..................................23
●Operation.........................................................................................24
●How to Sling the Load Properly ....................................................27
●How to Suppress the Swinging of a Load....................................27
●Precautions After Work..................................................................27
Work Flow of Assembling and Installation .......................................28
●Assembling Parts to Electric Chain Hoist....................................29
Assembling ..........................................................................................29
●Combination with the Trolley.........................................................32
●Checking Power and Power Cable................................................38
●Connecting Cables .........................................................................40
●Connecting Power and Power Cable ............................................42
●Installing the Suspended Type (hoist only)..................................42
Installation............................................................................................42
●Installing the Trolley Combined Model.........................................43
Check after Installation.......................................................................46

8
Type and Names of Each Part
Mandatory
•Warning labels are affixed to each part other than above. Be sure to follow the instructions in the label.
Failure to comply with the contents of the label may result in death or serious injury.
■Suspended Type (EQ)
●Electric chain hoist dedicated for elevation
Chapter 1 Handling the Product
1
Type and Names of Each PartSuspended Type (EQ)
DANGER
Electric Chain hoist
name plate
Chain Container
Push Button
Switch Cord
Warning Tag
Push Button Switch
Loard Chain
Bottom Yoke
Hook Latch
Bottom Hook

9
Type and Names of Each Part Manual Trolley Type (EQSP)
1
■Manual Trolley Type (EQSP)
●The electric chain hoist equipped with the plain trolley (TSP) enabling lateral motion by moving the load manually. For light
work.
Mandatory
•Warning labels are affixed to each part other than above. Be sure to follow the instructions in the label.
Failure to comply with the contents of the label can result in serious bodily injury or death.
DANGER
Name plate
Plain Trolley（TSP）
Bumper
Chain Container
Push Button
Switch Cord
Warning Tag
Push Button Switch
Loard Chain
Bottom Yoke
Hook Latch
Bottom Hook

10
Opening the Package
■Checking the Product
●Make sure that the indication on the package and the product coincide with your order.
●Make sure that the product is not deformed and damaged due to the accident during transportation.
■Parts packaged with the Electric Chain Hoist
Plastic or canvas
Chain Container
Thick Spacer L (for manual trolley)
2 pieces
Manual Load Chain
Grease Tube
Chapter 1 Handling the Product
1
Opening the PackageChecking the Product

11
Opening the Package Nameplate and Product Model
1
(to be continued)
■Nameplate and Product Model
■Nameplate Indication of Electric Chain Hoist
①· · · Capacity Ex. 1 t
The maximum mass of the load that can be
imposed on the product. The mass of the hook is
excluded.
②WLL Ex. 1t
③CODE…Product model Ex. EQ010S
A code to indicate the model No. of the product,
capacity and lifting speed.
④CHAIN SIZE...Load Chain size
Ex. DAT-7.1×19.9mm
The alphabet and the figures indicate the JIS
grade, wire diameter and chain pitch respectively.
⑤GRADE(FEM)…Ex. M5
The grade of an electric chain hoist specified by
ISO standard. A guidepost of durability.
⑥LOT No.
Manufacture No. to identify the time of manufacture
and the quantity of a production unit.
Ex. EQ1 □ -XXXXXXXX


A,B…
⑦SERIAL No.
Serial No. to indicate the manufacturing sequence
of the product.
⑧MFG. YEAR…Manufacture year
⑨Changeable range of the lifting speed
■Code of EQ
①
②
③
④
⑤
⑨
⑥
⑦
⑧
Capacity Body Size CODE
125kg
EQ-C
EQ001S
250kg EQ003S
500kg EQ005S
1t EQ-D EQ010S

12
Chapter 1 Handling the Product
■Nameplate Indication of Manual Trolley
①· · · Capacity Ex. 1 t
The maximum mass of the load that can be imposed on the product.
The mass of the hook is excluded.
②LOT No.
Manufacture No. to identify the time of manufacture and the production lot.
③SERIAL No.
Serial number to indicate the manufacturing sequence of the product.
①
②
③
1
Opening the PackageNameplate and Product Model

13
■Checking the Marks
Code of EQ Load Chain size :
diameter (mm) Mark pitch
EQ001S
5.6 20 LinksEQ003S
EQ005S
EQ010S 7.1 20 Links
FT-DAT 0000 FT-DAT
Mark pitch
First markSecond mark Second mark
Front side : FT-DAT
Back side : H-23
Front side : Original Lot No. of the
Load Chain (4 digits)
Back side : KITO
•Be sure to check that the Load Chain has "FT-DAT" mark on it and the chain size is appropriate for the EQ
model you are using. (See the following table.) The Load Chain of other models (such as model ES or ER) or
different rating cannot be used.
Use of the Load Chain of other model or other rating may result in death or serious injury due to the drop of the lifted
load.
Mandatory
The mark (FT-DAT) to indicate the model of the Load
Chain is indicated on it at an equal spacing. Make sure
that the Load Chain is of a chain size (wire diameter)
appropriate for EQ referring to the table in the left.
Opening the Package Checking the Marks / Recording the Product No. / Recording the Initial Value
1
DANGER
■Recording the Initial
Value
●When opening the package, fill in
the table in the right with the opening
dimension "a" between embossed
marks on the Bottom Hook, the
width of the hook "b", the thickness
of the hook "c", the thickness of the
Suspension Eye “d”, and the width “e”.
(These values are used for checking.
See P54 for the inspection criteria.)
Dimensions when the package was opened
Bottom Hook
Dimension a mm
Dimension b mm
Dimension c mm
Suspension Eye
Dimension d mm
Dimension e mm
■Recording the Product No.
●Fill in the table in the right with
product's Lot No., Serial No.
(described in the product nameplate),
date of purchase and the name of the
sales shop where you purchased the
product.
* When requesting repair or ordering
a chain hoist part, please inform us
of these pieces of information together.
Item Electric chain hoist Manual trolley
Lot No. EQ− TS2−
Serial No.
Date of purchase
Name of the sales shop
b
c
a
Embossed marks
e
d

14
1
Product Specication and Operational Environment
Standard Specication
Product category Motor Insulation
Class
Voltage range Operating
Voltage
50Hz
400V Class B415V AC24V
Product Specification and Operational Environment
■Standard Specification
Intermittent ratings :EQ series(100 % of the capacity): Single speed model — 60 % ED (360 rev/h)
Grade * 1 :ISO-M5 or M4, FEM-2 or ASME-H4
Protection :Hoist IP55, Push button IP65
Operation...........................Push button switch operation / 3-Push Button Switch set for hoist only and Manual trolley type
Power supply method ........Power supply through cabtyre cable
Color ..................................Body: KITO Metalic gray, Controller Cover and Fan Cover: KITO Yellow (Equivalent to Munsell 7.2 YR 6.5/14.5)
Noise level :EQ, single speed model 80dB or less (A scale: measured at 1 m away from the Electric chain hoist)
Braking capacity :150% of the capacity or more
Other..................................Power Cable length 5 m/10 m (Standard)
The operational environment of the electric chain hoist is as follows:
Chapter 1 Handling the Product
NOTE
•Operate the electric chain hoist with the rated voltage.
•Do not use the electric chain hoist exceeding the intermittent ratings.
* Grade 1
Capacity
Code GRADE
Single speed ISO ASME FEM
Single speed Single speed Single speed
125kg EQ001S M5 H4 2m
250kg EQ003S
500kg EQ005S M4 H4 1Am
1t EQ010S
Loading
status
Total operating hours (hour)
800 1600 3200 6300 12500 25000
Light — — — M4 M5 —
Medium — — M4 M5 — —
Heavy — M4 M5 — — —
Ultra heavy M4 M5 — — — —
* Rate of loading
Light : A case where the capacity is rarely applied. Usually the
hoist is used with a light load.
Medium : A case where the capacity is applied considerably
frequently. Usually the hoist is used with a medium load.
Heavy : A case where the capacity is applied considerably
frequently. Usually the hoist is used with a heavy load.
Ultra heavy : A case where the capacity is applied constantly.

15
Hoist duty class Typical areas of application
Operation time ratings at K=0.65
Unlformly distributed
work periods
Infrequent
work periods
Max. on
time, min / hr
Max. No.
starts / hr
Max. on time from
cold start, min
Max. No.
of starts
H2
Light machine shop fabricating,
service,and maintenance; loads and
utilization randomly distributed; capacitys
infrequently handled.
7.6 (12.5%) 75 15 100
H3
General machine shop fabricating,
assembly, storage, and warehousing;
loads and utilization randomly distributed.
15 (25%) 150 30 200
H4
High volume handing in steel warehouses,
machine shops, fabricationg plants and
mills, and foundries; manual or automatic
cycling operations in heat treating
and plating; loads at or near capacity
frequently handled.
30 (50%) 300 30 300
●ASME HST
1 Dm 1 Cm 1 Bm 1 Am 2 m 3 m 4 m 5 m
M1 M2 M3 M4 M5 M6 M7 M8
Rating of the
operating
hours
Average
operating
hours per
day (hour)
Total
operating
hours
V0.06 T0 ≤0.12 200
V0.12 T1 ≤0.25 400
V0.25 T2 ≤0.5 800
V0.5 T3 ≤11,600
V1 T4 ≤23,200
V2 T5 ≤46,300
V3 T6 ≤812,500
V4 T7 ≤16 25,000
V5 T8 >16 50,000
Condition of the
load
Rate of
loading
Rating of the operating hours
V0.06 V0.02 V0.25 V0.5 V1 V2 V3 V4 V5
T0 T1 T2 T3 T4 T5 T6 T7 T8
Average operating hours per day (hour)
≤0.12 ≤0.25 ≤0.5 ≤1≤2≤4≤8≤16 > 16
1 L1 K≤0.50 - - 1Dm 1Cm 1Bm 1Am 2m 3m 4m
2 L2 0.50<K≤0.50 - 1Dm 1Cm 1Bm 1Am 2m 3m 4m 5m
3 L3 0.63<K≤0.80 1Dm 1Cm 1Bm 1Am 2m 3m 4m 5m -
4 L4 0.80<K≤1.00 1Cm 1Bm 1Am 2m 3m 4m 5m - -
Rating code is FEM9.551
(Design rules of hoisting equipment for every series: classication rating of internal structure)
FEM
Comparison of ISO rating and FEM rating
NOTE
As a general rule, use the product indoors. When installing the electric chain hoist outdoors or to the place where the hoist is
exposed to direct rain, wind and snow, shade the hoist with roof to protect it from rain, wind and snow.
■Operational Environment
Ambient temperature : -20°C — +40°C
Gradient of rail : No gradient in travel rail (for the hoist with trolley)
Ambient humidity : 85 % or less (no condensation)
Explosion-proof construction : Not applicable to the work environment with explosive gases or explosive vapor
Non-conforming environment : A place with organic solvent or volatile powder, and a place with a plenty of powder
and dust of general substances
: A place with considerable amount of acids and salts
Product Specication and Operational Environment
Standard Specication / Operational Environment
1

16
1
How to Use
How to Use
•Do not use the Hook without a Hook Latch or damaged Hook.
•Do not use the Load Chain with heavy elongation, abrasion or deformation.
•Do not cut, extend, or weld the Load Chain.
•Do not use the Load Chain with the Bottom Hook without smooth motion.
•Do not use the Load Chain when its brake does not function securely even without load, or when the stopping
distance is too long.
•Do not use the product if it moves oppositely to the direction indicated on the push button switch.
Failure to comply with these instructions may result in death or serious injury.
•Carry out daily inspection before operation.
(When any abnormality was found during inspection, turn off the power, indicate “FAILURE" and ask the maintenance
engineer for repair.)
•Check the slinging devices for no abnormality.
•The diameter of the Suspension Shaft hooked by Suspension Eye should be thinner than 31mm or less.
Failure to comply with these instructions may result in death or serious injury.
Mandatory
CAUTION
KITO EQ type electric chain block has a product that can travel and traverse by combining with a trolley and a crane.
Their push button switches for operation differ in the size and the operating method. Check the product model of the
hoist and use it properly.
Prohibited
•Do not use the product with an illegible nameplate or warning label affixed to the body size.
Failure to this instruction may result in the injury or the property damage.
•When using the product for the first time, affix the labels indicating East, West, North and South on the push
button switches.
•Check the contents of the work and make sure that the electric chain hoist has proper performance for the load
and lift.
•Check the contents of the work and operate the electric chain hoist at a place enabling to look out the operating
area without hindrance.
•When looking out the operating area is difficult, arrange the monitor near the place for safety.
•Operate the electric chain hoist at a place with firm foothold without danger of falling, stumbling, slipping or over
turning.
•Before moving the load, warn all the surrounding people.
•Even if the crane or the electric chain hoist is permanently installed and used for the same purpose repeatedly,
check the contents of the work and make sure that the work does not exceed the capacity on each occasion.
•Appoint the maintenance engineer or competent personnel among the qualified personnel for operation of
cranes and electric chain hoists. Indicate the name of the personnel on a place with legibility.
•The maintenance engineers shall check the result of daily inspection.
•When informed of abnormality of the electric chain hoist, the maintenance engineers shall take immediately any
necessary measures such as prohibition of use and repair.
•When carrying out inspection and repair, secure the environment for safe work without electric shock and falling.
Failure to comply with these instructions may result in bodily injury or property damage.
Mandatory
Prohibited
DANGER

17
■Daily Inspection of Electric Chain Hoist (EQ)
•Carry out daily inspection before use.
(When any abnormality was found during inspection, turn off the power, indicate “FAILURE" and ask the maintenance
engineer for repair.)
Neglecting to carry out daily inspection may result in death or serious injury.
Mandatory
■Appearance
Item Check method Criteria When failed
Indication of
Nameplates
and Labels
• Check visually. • No peel off. Indication can be seen clearly. Carry out cleaning, repair
or replace with new
nameplate or label.
When replacing with a
new nameplate or label
is required, please inform
KITO of the description in
“Recording of the Product
No." (P13 ) such as Lot
No. and Serial No.
Deformation
and damage
of main unit
and each part
• Check visually. • Noapparentdeformation,damage,awand
crack
Replace the parts with
deformation, damage,
flaw or crack.
Loosened
or fallen off
bolts, nuts
and split pins
• Check visually or using
tools.
• Bolts, nuts and split pins are fastened
securely.
•Even fallen off of a bolt causes
for the body size to drop. Be
sure to check.
Fallen off of a bolt may result in death
or serious injury.
Mandatory
DANGER
Fasten bolts, nuts and
split pins securely.
DANGER
How to Use Daily Inspection of Electric Chain Hoist (EQ)
1

18
Chapter 1 Handling the Product
1
How to UseDaily Inspection of Electric Chain Hoist (EQ)
■Load Chain
Item Check method Criteria When failed
Elongation of
Pitch
• Check visually • No apparent elongation Refer to Load Chain
(P61 ) of Chapter 2,
Frequent inspection.
Abrasion
of Wire
Diameter
• Check visually • No apparent abrasion Refer to Load Chain
(P61 ) of Chapter 2,
Frequent inspection.
Deformation,
Flaw,
Entanglement
• Check visually
Flaw Crack
• Check visually for no foreign
matter such as attached
sputter.
• No deep notch
• No deformation such as twist
• No attached sputter
• No entanglement
• No crack
Replace the Load
Chain.
Rust,
Corrosion
• Check visually • No apparent rust and corrosion Replace the Load
Chain.
Lubrication • Check visually • To be oiled adequately Apply oil.
Mark • Check visually • Check the mark pitch and the indication. (Refer
to “Checking the Marks" (P15).)
Replace the Load
Chain.

19
■Suspension Eye and Bottom Hook
Item Check method Criteria When failed
Opening of
the Hook
• Check visually • No apparent opening of the Hook Carry out the inspection
item of Suspension Eye
and Bottom Hook (P62 )
of Frequent inspection.
Abrasion • Check visually • No apparent abrasion Carry out the inspection
item of Suspension Eye
and Bottom Hook (P62 )
of Frequent inspection.
Deformation,
Flaw,
Corrosion
• Check visually • Noapparentdeformation,awandcorrosion Carry out the
inspection item of
Suspension Eye and
Bottom Hook (P 62 )
of Frequent inspection.
Hook Latch • Check visually and check
the movement of the Hook
Latch.
• The Hook Latch is mounted securely inside
the Hook opening.
• No deformation. The Hook Latch moves
smoothly.
•Do not use the Hook without the
Hook Latch.
Use of the Hook without the Hook
Latch may result in death or serious
injury.
Prohibited
DANGER
Replace the Hook
Latch.
Hook
movement
(Rotation)
• Check visually and rotate
the Hook by hand.
• No apparent gap between the Bottom Yoke
and the shank (at the neck).
• The Bottom Yoke rotates in both directions
equally.
• The Bottom Yoke rotates smoothly.
Replace the Hook.
Bottom Yoke • Check visually • No loosened bolt or nut Attach the Bottom
Hook to the Load
Chain securely.
Neck
How to Use Daily Inspection of Electric Chain Hoist (EQ)
1

20
Chapter 1 Handling the Product
1
How to UseDaily Inspection of Electric Chain Hoist (EQ)
■Peripheral parts of the main unit
Item Check method Criteria When failed
Chain Spring • Check visually • No apparent shrinkage or compression Carry out the
inspection item of
Chain Spring (P69 )
of Periodic inspection.
Cushion
Rubber
• Check visually • No apparent shrinkage or compression
• No peal off, crack of deformationof rubber
Replace the Cusion
Rubber.
■Push Button Switch
Item Check method Criteria When failed
Switch set • Check visually • No deformation, damage and no loosened
screw
• Label indication of the push button switch can
be seen clearly.
Clean and repair the
label or replace with
a new label. Affix the
label securely.
Rubber Steel plate