KITO CX005 Operator's manual

This equipment should not be installed,operated or
maintained by any person who has not read and
understood all the contents of this manual. Failure to
read and comply with the contents of this manual can
result in serious bodily injury or death, and/or property
damage.
Issued August, 2011. Revised November, 2019 (Revision 05)
OM-CX1ZZZ-CEE-02
/005
Original Instruction

2
This Instruction Manual is intended for those operating the KITO model CX chain hoist. Separate document;
Disassembly/Reassembly Manual is also available for the relevant person (Note). Please contact KITO or your dealer
for the material.
Note : A person who is authorized by the business entity as having thorough knowledge and expertise on the
structure and devices of a chain hoist, or a person with similar thorough knowledge and expertise and capable of
understanding periodic inspection, and Disassembly/Reassembly Manual.
When these conditions are not satisfied, consult KITO or your dealer, or request maintenance.
Introduction
- Reproduction of this document, in whole or in part, without prior consent is prohibited.
- This document is subject to change without prior notice.
- This document was prepared with the utmost care. However, the customer is kindly requested to inform us of
any question, error or unclear point included in the document.
This manual chain hoist is designed and manufactured to lift and lower a load manually within a normal work
environment. Movement in the horizontal direction is also enabled by combining with a trolley.
Intended Purpose
Table of Contents
Introduction........................................................................................................ 2
Intended Purpose .............................................................................................. 2
Safety precautions ............................................................................................ 3
Chapter 1 Operation......................................................................................... 5
Chapter 2 Inspection...................................................................................... 17
Chapter 3 Troubleshooting............................................................................ 33
WARRANTY...................................................................................................... 40

3
Disclaimer
- KITO shall not be liable for any damage incurred due to fire, natural disasters such as earthquake and lightning,
actions of a third party, other accidents, intentional or accidental improper operation or misuse by customer, and
operation under conditions exceeding the operating environmental conditions.
- KITO shall not be liable for any incidental damage incurred, due to the use or inability to use this product (loss of
business profit, interruption of business, and damage to the lifted load).
- KITO shall not be liable for any damage incurred due to negligence concerning the instructions in this manual, or
operation under a condition exceeding the range defined in the specifications.
- KITO shall not be liable for any damage arising from malfunction due to the combination of the chain hoist used
with other equipment, unrelated to KITO.
Restricted usage
- The product is intended for use only in the region or the country where it was purchased. Due to the differences in
regulations and standards, it is not for use outside of the region or the country where it was purchased.
- This product is not designed nor manufactured to transport people. Do not use the product to transport people.
- This product is designed and manufactured for the purpose of lifting and lowering a load manually under normal
operating environmental conditions. Do not lift or lower loads using electric power. Movement in a horizontal
direction is enabled by combining with a trolley. Decide on and judge the appropriateness of use in accordance
with the intended purpose of the product design and manufacture.
- Since this chain hoist is used under diverse conditions, the customer should judge whether the product would be
used appropriately by carrying out analysis and tests if necessary. Ensuring the product performance and safety
are the responsibility of the person who judges the appropriateness.
Improper use of this manual chain hoist may result in danger, such as falling of the lifted load. Before installation,
operation, maintenance and inspection, be sure to read this manual carefully, comply with its instructions and operate
the product correctly. Prior to operation, all the safety and operating information, and safety precautions must be fully
understood. In this manual, precautions are classified into three categories: "Danger", "Warning" and "Caution". In
addition, read the instruction manuals of the equipment (such as trolley) related to the operation of the manual chain
hoist, and follow the instructions.
Safety precautions
However, even CAUTION situations may result in serious injury or death depending on circumstances.
Ensure all precautions are recognized as important and complied with. After reading this manual, ensure it
remains readily available for users.
DANGER indicates an imminently hazardous situation, which, if not avoided,
will result in death or serious injury.
Description of signal words
WARNING indicates a potentially hazardous situation, which, if not avoided,
could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury.
Description of safety symbols
Means a "Prohibited" action or a thing "You must not do".
Specific prohibited actions are shown in the safety symbol or described near the same.
Prohibited
Means a "Mandatory Action" or "Do as indicated".
The specific required action is shown in the safety symbol or described near the same.
Mandatory

4
Handling & Maintenance
Do not handle the chain hoist in any of the following manners.
Handling the chain hoist in the manner described below may result in death or severe injury:
- Only suitably competent persons are allowed to disassemble or repair the chain hoist.
Separate document; Disassembly/Reassembly Manual is provided for such competent persons. Disassembly and repair shall
be carried out in accordance with the document and page 17 to 39.
- Do not enter into any area below a lifted load or moving range thereof. Do not transport a load over people or allow people to
enter into the moving range of a lifted load.
- Do not remodel the product and its accessories.
- Do not adjust or disassemble the Bottom Yoke and Overload Limiter (a device to prevent excessive overload).
Comply with the following instructions when handling the chain hoist.
Failure to comply with these instructions may result in death or severe injury:
- Before operating the product, fully understand the contents of this manual and the caution labels.
- Carry out daily inspection before operation.
- Request the competent person to carry out periodic inspection (monthly, annually), or ask KITO.
- Keep the record of the periodic inspections.
- When not in use of the chain hoist, store it at any place where appropriate for the weight and size.
Do not drag or throw the chain hoist when carrying.
The chain hoist may be broken or damaged and any fall of the lifted load during use may result in injury or physical damage to
property.
Follow the operating environmental conditions (refer to page 11) when using the chain
hoist.
Use of chain hoist beyond the conditions may result in injury or physical damage to property.
When discarding the product, disassemble it to ensure it is not reused, and discard in
accordance with locale government regulations and ordinances or the rules defined by
the business entity.
Contact your local government and related division for details.
Refer to Disassembly/Reassembly Manual for how to disassemble the chain hoist, or consult with KITO.
Operators
- Before operating the product, read this manual and that of related equipment thoroughly to understand the
contents.
- Be sure to wear the proper clothing and personal protective equipment when using and operating the product.
Prohibited
Mandatory
Prohibited
Mandatory
Mandatory

5
Table of Contents
Safety precautions ............................................................................................ 6
Unpacking ........................................................................................................ 10
Main parts......................................................................................................... 10
Specifications .................................................................................................. 11
Operating environmental conditions............................................................. 11
Installation........................................................................................................ 11
Preoperational check ...................................................................................... 11
Operation.......................................................................................................... 12
Maintenance and storage ............................................................................... 13
Inspection classification................................................................................. 14
Daily inspection............................................................................................... 15
Parts list ........................................................................................................... 16
Chapter 1
Operation

6
Mounting
Before use
Before moving the load, warn all the surrounding people.
Failure to comply with these instructions may result in death or severe injury.
Mandatory
Check the following before using the chain hoist.
If a defect is found while checking the chain hoist, stop using it, place a notice indicating "failure/inspection in progress" and request
a competent person to carry out inspection and repair.
Failure to comply with these instructions may result in death or severe injury:
- Carry out daily inspection before operation (refer to page 15).
- Check to see whether there is any defect in the sling.
- Check to use a proper chain hoist for your purpose, capacity and lift.
- Check the work environment to see if the work area is secure to pull the hand chain vertically and to maintain a good view
without any obstacles to monitor the operation.
- Check to see if the footing is secure.
Mandatory
Safety precautions
Avoid the following when mounting the chain hoist.
Failure to comply with these instructions may result in death or severe injury:
- Ensure that only trained or competent persons install the chain hoist.
- Do not install the chain hoist within the range of movement of other devices (equipment), such as a trolley.
Comply with the following instructions when installing the chain
hoist.
Failure to comply with these instructions may result in death or severe injury:
- Check that the structure for mounting the chain hoist has sufficient strength.
- Fix the Top Hook to the structure securely.
- Before using the chain hoist with a trolley, read the Instruction Manual of the trolley carefully
and install it by adjusting the rail width.
- Install a stopper at both ends of the traversing rail for the trolley.
Prohibited
Mandatory
Stopper
Traversing rail
Trolley
Comply with the following instructions when installing the chain
hoist.
Failure to comply with these instructions may result in injury or damage to property:
- Install the chain hoist to avoid impeding the hoist.
- Install the Load Chain with sufficient length for lifting work.
- If the adjustment of the bottom of the hand chain between 500 mm and 1000 mm from the
ground is required, consult KITO.
Mandatory
Lift

7
Operation
Do not use the chain hoist in the following manners.
Failure to comply with these instructions may result in death or severe injury.
<General>
- The Load Chain is exclusively designed for this model of chain hoist. Do not use chains of other models of chain hoist.
Ensure that a competent person replaces the chain with an authorized part for this model, referring to Disassembly/Reassembly
Manual.
- Operate the chain hoist using only manual force.
- Do not leave a lifted load unattended for an extended period.
<Slinging>
- Do not use a Hook without a Latch.
- Do not apply a load to the tip of the hook or latch.
<Fig. A>
- Do not use the load chain as a sling. <Fig. B>
- Do not operate the load chain while it is in contact with any
sharp edges, e.g. of a steel plate. <Fig. C>
<Lifting>
- Do not lift more than the rated load. <Fig. D>
- Do not cause the load to come into contact with the load or
hand chains.
- Do not lift the load while holding the load chain.
- Do not swing the lifted load.
- Do not use the chain hoist without a straight line present
between the top and bottom hooks relative to the load direction. <Fig. E>
- Do not swing the load when lifting it off the ground. <Fig. F>
- In the situation where the chain hoist is to be used as a sling by connecting it to a crane, be
certain to convey the fact of this intended usage to KITO beforehand to confirm whether this
type of use is possible.
- Do not impede the hand chain with a lifted load or a member of the structure caught on the
chain.
- Do not use the chain hoist as a fulcrum. <Fig. G>
- When lifting off a load from a pallet, lift the load to avoid
exposing to shock, such as the load falling. <Fig. H>
- Do not lift or lower excessively.
- Before use, confirm the minimum distance between the
hook and load (minimum headroom) and lift in technical
data.
- Do not repeatedly operate the overload limiter (slipping action).
- If the overload limiter is activated, stop the lifting operation immediately and ensure that the chain hoist is in a no load state.
(Continued on the following page)
Prohibited
A
Overload
B C
D
E
F
G
H

8
Follow the instructions below when using the chain hoist.
Failure to comply with these instructions may result in death or severe injury:
- If any abnormality is detected during use, immediately stop using of the chain hoist, indicate "failure/repair in progress" and
request a competent person to perform maintenance and repair.
- When the manual force becomes excessive, stop operation immediately.
- Use sling appropriate for the weight and shape of a load. Improper slinging may result in an unsafe situation, such as the falling
of the lifted load.
- When any abnormality is observed during the operation, stop the operation immediately, indicate "FAILURE" and contact with
the maintenance engineers.
- When inspecting and repairing, be sure to indicate "INSPECTION" and carry out without lifting a load.
Do not use the chain hoist in the following manners.
Failure to comply with these instructions may result in death or severe injury:
- Do not operate the chain hoist as the hand chain is tangled or twisted.
- Do not expose the chain hoist to sparks from welding.
- Do not use an overload limiter for measuring the weight of the load.
- Do not apply a load to the hook tip or hook latch.
- Do not impede the lifted load or hand chain with other structures.
- If a load bounces up and down significantly when lowering the load, do not operate the chain hoist until the bouncing reduces.
Observe the following instructions when using the chain hoist.
Failure to comply with these instructions may result in death or severe injury:
- Unwind any twists in the load chain before lifting a load.
- If the load and hand chains are entangled or twisted, stop the operation immediately and reset the entangled or twisted chains.
- When lifting a load with two hoists, choose each hoist whose lifting capacity exceeds the load and operate the respective chain
hoist to keep the load lifted horizontal.
- There are risks of overheating of the braking system during prolonged lowering of loads.
If you are considering of the use under such condition, consult KITO.
Operation (continued from the previous page)
Do not use the chain hoist in the following manners.
Failure to comply with these instructions may result in death or severe injury.
<Transportation/Move>
- Do not operate the chain hoist underneath the load or transport a load
over people. <Fig. I>
- Do not ride on a lifted load and do not use the chain hoist to support, lift,
or transport people. <Fig. J>
- Do not strike the stopper of the traversing rail or the structure with the
chain hoist or the trolley.
<Post-lifting Work>
- Do not execute welding or cutting work on a suspended steel plate.
- Do no use the load chain as the earth for welding work. <Fig. K>
- When repairing or disassembling, ensure that the chain hoist is placed down on the floor and
that only competent persons maintain the chain hoist.
- Ensure that the hand chain is pulled by a single person.
<Abnormality/failure>
- Do not use a damaged chain hoist or one generating abnormal sounds.
- Do not use the chain hoist if one of the following defects is found in the load chain.
Deformation, twists, kinks, flaws, cracks, adhesion of foreign matter, corrosion, and abnormal meshing.
- Heavy elongation or abrasion.
- Do not use the load chain hoist out of order or under repair.
I J
Prohibited
Mandatory
Prohibited
Mandatory
K

9
Maintenance inspection / storage
Only competent persons are allowed to carry out maintenance inspection of the chain
hoist.
Failure to comply with these instructions may result in death or serious injury:
- The competent person should carry out maintenance inspection in accordance with page 17 to 39 and Disassembly/
Reassembly Manual.
- Do not cut, extend, or weld the load and hand chains.
- Do not apply oil to the braking part.
Comply with the following instructions when carrying out maintenance inspection and
storing the chain hoist.
Failure to comply with these instructions may result in injury or physical damage to property:
- To avoid misuse of the chain hoist under repair, apply a label indicating "failure/inspection in progress" on the chain hoist.
- When storing the chain hoist, wipe off dust and waterdrop, apply oil to the neck of the hook and load chain and store the hoist
indoors when not used for lifting loads.
- When replacing a part, use only an authorized part for the KITO model CX chain hoist.
Even though the part is an authorized one for KITO chain hoist, it may not be used for different model.
- Wear protection equipment such as protection goggles and gloves depending on the work contents. Especially, wear helmet
and safety belt when carrying the high lift work.
- Pay attention to work method, work procedure and work posture.
- Remove the oil or grease attached to the product or spilt on the floor.And keep the work area clean when disassembling the
product.
Mandatory
Mandatory

10
- Check that the information on the box and the product match the details of your order.
- Check to see whether the product has been deformed or damaged by an accident in transit.
- Fill in the blank provided in the right table with the Lot NO. (written
on the nameplate on the product), the date of purchase, and the
name of the store where you purchased the product.
* When requesting repair or ordering a chain hoist part, please
inform us of these pieces of information together.
- Fill in the spaces provided in the right table with
the distance "a" between embossed marks, the
hook width "b" and the thickness "c" for both the
top and bottom hook. (These figures are referred in
maintenance.)
Dimensions when new
Unpacking
Main parts
CODE: LOAD CHAIN:
LOT No: CX1A
SERIAL No:
MFG.YEAR:
Yamanashi 409-3853 Japan
MADE IN JAPAN
Equipped with OVERLOAD LIMITER
Rated load
(ex. of CX005)
LOT No.
Model
Hand wheel
Over load limiter (OLL)
built-in
Load chain
Load chain end at no-load side
Brake (built into the body)
Hook latch
Wheel cover
Body
Hand chain
Load chain
Latch
Bottom yoke
Nameplate
(rating / warning)
Top hook
Bottom hook
Warning tag
Minimum
Headroom
Lift
b
c
a
Embossed mark
Top
hook
Dimension a mm
Dimension b mm
Dimension c mm
Bottom
hook
Dimension a mm
Dimension b mm
Dimension c mm
Lot NO. CX1A-
Date of purchase
Store

11
Specifications
Operating environmental conditions
Installation
Read the "Safety precautions : Mounting" on page 6 carefully before use and follow the instructions.
- The safety factor of the chain hoist is 4:1. The hoist may lift and hold a load more than the rated load. Check that the structure for mounting the
chain hoist has sufficient strength.
- Only allow trained or competent persons to install the chain hoist.
- Do not install the chain hoist within the moving range of other devices (equipment), such as a trolley.
- Before using the chain hoist with a trolley, read the Instruction Manual of the trolley carefully and install it by adjusting the rail width.
Install a stopper at both ends of the traversing rail for the trolley.
- If the adjustment of the bottom of the hand chain between 500 mm and 1000 mm from the ground is required, consult KITO.
Note: KITO TS trolley (Models TSP005) can be connected to this hoist. When using the CX003 by connecting to a
trolley, change the capacity on the trolley nameplate to 250kg, corresponding to CX003. For details, contact
KITO.
Do not use the chain hoist in the following environments:
- In an alkaline/acidic atmosphere
- In an organic solvent/explosive atmosphere
Incidentally, when you wish to use the chain hoist in environments other than the aforementioned normal use environments, such as one with a high
salt content, or in an environment where outdoor use in particular is extensive, it may be possible to use the chain hoist by carrying out maintenance
inspection frequently. In such cases, consult with KITO beforehand.
This device was tested according to the required static and dynamic load test provided on the European standard EN 13157.
*1: Average hand pull to lift the rated load.
*2: Length of the hand chain necessary to lift a load 1m.
Preoperational check
Read the "Safety precautions : Mounting" on page 6 and "Safety precautions : Maintenance" on page 9 carefully
before use and follow the instructions.
The user must carry out a daily inspection before operation.
Even if the chain hoist is permanently installed and used for the same purpose repeatedly, check all the works for the
day and check to ensure that it does not exceed the rated load on each occasion.
Operating temperature range -40°C to +60°C
Operating humidity range Use the hoist at under 100%RH. This product cannot be used in water.
Materials
Standard materials are used.
Special materials such as sparkless materials and asbestos are not used.
With regard to the environmental load substances, 6 substances defined in the
RoHS directives are not contained in this product.
Product
code
Rated load
(t)
Standard lift
(m)
Minimum
Headroom (mm)
Standard length of the hand
chain double fold (m)
Pull to lift Load*1
(N) [kgf]
Hand chain length
for 1m lifting*2 (m)
CX003 0.25 2.5 217 2 147[15] 33.8
CX005 0.5 2.5 260 2.5 187 [19] 42.8
Product
code
Load chain diameter x pitch
(mm) Chain fall lines Test Load (t)
Weight for additional 1m
of lift (kg/m)
Mass
(kg)
CX003 3.2 x 9.0 1 0.313 0.4 2.4
CX005 4.3 x 12.0 1 0.625 0.9 4.5

12
Operation
Lowering
Hand chain
Lifting
Wheel cover side
Read the "Safety precautions" Operation on pages 7 to 9 carefully before use and follow the instructions.
Correct way to lift a load
Operation method
Avoid the dangerous hooking method shown in the following diagrams.
Hang on the axis of
the hook.
The holding object or
the sling is not hooked
in the correct position.
More than 60 degrees.
The angle is too wide.
The hook latch does
not close.
The load is applied at
the tip of the hook.
When the hand chain on the right,
as viewed from the wheel cover
side, is pulled down (in an UP
direction), the load is lifted.
When the hand chain on the left,
as viewed from the wheel cover
side, is pulled down (in a DN
direction), the load is lowered.
This product is designed for a rated load to be hoisted by pulling the hand chain with a force shown in the "Pull to lift
load" table below or less. If an excessive load is applied, the overload limiter will operate. In this situation, immediately
stop the operation and lighten the load.
Pull to lift load:
CX003 147 N (15kgf)
CX005 187 N (19kgf)
60 degrees or less.

13
Maintenance and storage
Read the "Safety precautions : Maintenance, inspection/storage" on page 9 carefully after use and follow the
instructions.
Care
- Do not drag or throw the chain hoist when carrying.
- Never apply oil to the braking part.
- Wipe off dust and moisture, and apply oil to the neck of hook and the load chain.
Storage
- When not in use, ensure that it does not encumber other works.
- Store the hoist in a dry area indoors.
- When installing outdoors, cover the hoist to avoid exposure to rain or store in a place with covering against rain.
- Before storing the hoist, pull the hand chain by about 10cm to lower the hook and ensure that the brake is released.
Tool
- To disassemble or reassemble the hoist, prepare for the following tools.
No.Tool name Application
1 Hexagon wrench 4mm For disassembling and reassembling the frames A and B, gear case, and
wheel cover
2 Snap ring pliers For disassembling and reassembling the pawl and cam guide
3
Hexagon wrench
2.5mm
For disassembling and reassembling the end pin
4 Hexagon wrench 3mm For disassembling and reassembling the bottom yoke and hook latch
5 Wrench 7mm For disassembling and reassembling the bottom yoke and hook latch
6 Long nose pliers For the cam guide
7 Torque wrench For checking a tightening force
This product is equipped with an overload limiter (OLL: a device to prevent an excessive overload) as standard.
An excessive overload via the hand chain activates OLL which slips the hand wheel to prevent damage to the
product.
When OLL operates, the maximum load to the product is approximately 2.4 times of the rated load.
If OLL operates, reduce a load to less than the rated load. Also check that the structure for mounting the chain
hoist (including a trolley) has no damage.
Overload limiter (OLL)
Do not adjust or disassemble Overload Limiter (OLL).
Failure to comply with these instructions may result in death or serious injury.

14
Inspection Classification
To maintain continuous and satisfactory operation, a regular inspection procedure must be initiated to replace worn or
damaged parts before they become unsafe.
INSPECTION Classification
Inspection intervals must be determined by individual application and are based on the type of service to which the hoist will be subjected and the
degree of exposure to wear, deterioration or malfunction of the critical components.
The type of service to which the hoist is subjected can be classified below.
- Normal Service – service that involves operation with randomly distributed loads within the rated load limit, or uniform loads less that 65% of
rated load for not more than 15% of the time.
- Heavy Service – service that involves operation within the rated load limit which exceeds normal service.
- Severe Service – service that involves normal or heavy service with abnormal operating conditions.
The three general classifications are herein designated as DAILY, FREQUENT and PERIODIC, with respective intervals between inspections as
defined below.
DAILY Inspection – visual examinations by the operator or other competent person before daily operation.
FREQUENT Inspection – visual examinations by the competent person with intervals per the following criteria:
- Normal service – monthly
- Heavy service – weekly to monthly
- Severe service – daily to weekly
Records are not required.
PERIODIC Inspection – disassembly/reassembly inspection by the competent person with intervals per the following criteria:
- Normal service – yearly
- Heavy service – semiannually – 6 months
- Severe service – quarterly – 3 months
Records are to be kept for continuing evaluation of the condition of the hoist.

15
Daily inspection
Inspections include the "Daily inspection" carried out by the operator, using the product before use, and a more
thorough "Frequent/Periodic inspection (page 17 to 31)" carried out by a competent person with sufficient knowledge,
who can disassemble the chain hoist.
- Be sure to carry out these inspections in order to use the chain hoist safely.
- Separate document; Disassembly/Reassembly Manual is also available for the competent person. Please contact KITO or your dealer for the
material.
Appearance
- For the nameplate to be fixed firmly and
for the displayed contents to be clear and
legible.
- No loosend or fallen-out bolts and nuts.
- To have no flaws and damages to the
appearance.
Hand chain
- For the hand chain to have no deformation,
flaws, twists or kinks.
Load chain
- For the end at the no-load side to be fixed to the
body.
- To have no deformation, flaws, twists or kinks.
- To have no conspicuous rust
* Remove rust, when it is observed.
- For the load chain to be oiled.
* If it is not oiled, remove the dust and moisture on the
load chain and apply the lubricant JIS K 2246 class
1, No.1 (code: NP-9) rust preventive oil equivalent
(DAPHNE OIL COAT RL-44, IDEMITSU KOSAN
Co., LTD. recommended) Consult KITO if the usage
environment does not allow the application of
lubricating oil to the load chain.
Latch
- For the latch to be closed.
- For the latch to have no deformation or
flaws.
- For the latch to open/close smooth-ly.
Hook
- To ensure both the top/bottom hooks
have no deformation or flaws.
- For the neck part of both the top /
bottom hooks to rotate smoothly.
- To ensure no looseness in the bolts and
nuts fixing the bottom yoke.
Lifting
To carry out a lifting operation with one hand
while lightly pulling the load chain on the bottom
hook side with the other.
- To be able to hear the pawl of the brake
device sounds clicks and to move smoothly
- Bottom hook should stop when the
operation is stopped.
* If the bottom hook is entangled with the
load or hand chain, untangle the chain.
Lowering
To carry out a lowering operation with one hand
while lightly pulling the load chain on the bottom
hook side with the other.
- To make no noise during the lowering and
move smoothly.
- Bottom hook should stop when the
operation is stopped.
- If the hoist cannot be lowered, check that
bottom hook is not lowered excessively,
ant then carry out the lowering operation
by strongly pulling the hand chain for a
moment. If it is still unable to lower, consult
with the competent person, or contact
KITO.
If there are any abnormalities, consult the competent
person or contact KITO.
Body
End at no-load side

16
85
6
3
16
17
18
20
9
12
1
11
15
22
35
36
27
28
29
23
23
31
32
18
33
34
24
25
26
30
13 21 19
14
2
10
4
37
38
7
3
4
Parts List
Fig.
No. Part No. Part Name
Parts
per
Hoist
Part code
CX003 CX005
1 1001 Top hook Set 1
L1XA003-1001 L1XA005-1001
2 071 Hook latch Assembly 1
L1XA003-1071 L1XA005-1071
3 1021 Bottom hook set
with 2.5m Load chain 1
C1XA003-1011 -
4 071 Hook latch Assembly 1
L1XA003-1071 -
3 1021 Bottom hook set 1 -L1XA005-1021
4 071 Hook latch Assembly 1 -L1XA005-1071
5 841 Load chain 1 -KAUN043-0000
6 041 Chain pin 1 -L1LA005-9041
7 042 Split pin 1 -
J1PW02-016008
8 049 Slotted nut 1 -L1LA005-9049
9 5103
Gear Case Assembly (Europe) 1
C1XG003-5103 C1XG005-5103
Gear Case Assembly (Other) 1
C1XD003-5103 C1XD005-5103
10 101 Frame A 1
C1XA003-9101 C1XA005-9101
11 102 Frame B 1
C1XA003-9102 C1XA005-9102
12 6104 Body assembly 1
C1XA003-6104 C1XA005-6104
13 106 Socket head cap screw 4
J1BE1-0502525 J1BE1-0503522
14 107 Spring lock washer 4
J1WS011-20050 J1WS011-20050
15 116 Load sheave 1
C1XA003-9116 C1XA005-9116
16 162 Chain guide 1
C1XA003-9162 C1XA005-9162
17 108 Socket head cap screw 4
J1BE2-0501515 J1BE2-0501515
18 109 Conical lock washer 7
C1XA003-9109 C1XA003-9109
Fig.
No. Part No. Part Name
Parts
per
Hoist
Part code
CX003 CX005
19 111 Pinion 1
C1XA003-9111 C1XA005-9111
20 112 Gear #2 2
C1XA003-9112 C1XA005-9112
21 114 Load gear 1
C1XA003-9114 C1XA005-9114
22 5115 Hand wheel assembly 1
C1XA003-5115 C1XA005-5115
23 117 Snap ring 2
J1SS000-00009 J1SS000-00009
24 151 Friction plate 2
C1XA003-9151 C1XA005-9151
25 152 Ratchet disc 1
C1XA003-9152 C1XA005-9152
26 153 Friction disc 1
C1XA003-9153 C1XA005-9153
27 154 Bushing 1
C1XA003-9154 C1XA005-9154
28 155 Pawl 1
C1XA003-9155 C1XA003-9155
29 5179 Pawl spring assembly 1
C1XA003-5179 C1XA005-5179
30 163 Top pin 1
C1XA003-9163 C1XA005-9163
31 171 Wheel cover 1
C1XA003-9171 C1XA005-9171
32 176 Socket head cap screw 3
J1BE2-0503022 J1BE2-0503522
33 177 End pin 1
C1XA003-9177 C1XA005-9177
34 178 Hexagon socket set screw 1
J1TB011-05008 J1TB011-06008
35 203 Cam guide 1
C1XA003-9203 C1XA003-9203
36 842 Hand chain 1
K7SX025-0000 K7NZ035J0000
37 933 Warning tag (Europe) 1
ER1BS9686 ER1BS9686
Warning tag(Other) 1
E7AR003S9886 E7AR003S9886
38 045 Chain stopper link 1
L5BA008-9045 L5BA016-9045
CX005

17
Table of Contents
Safety precautions .......................................................................................... 18
Recommendation for Inspection.................................................................... 20
Inspection Standard........................................................................................ 20
Frequent Inspection .................................................................................. 21
Periodic Inspection.................................................................................... 24
Preoperational Test ................................................................................... 29
Inspection Check Sheet.................................................................................. 30
Chapter 2
Inspection

18
This chapter for Chain Hoist includes important contents to prevent injury to persons performing inspection, users and
other persons and damage to property, and to disassemble/reassemble the Chain Hoist safely and correctly.
Before performing the inspection, be sure to read and follow page 5 to 16 since its contents are also important for
inspection.
Disassembly/reassembly of Chain Hoist is essential for inspection. Refer to the separate Disassembly/reassembly
Manual to perform inspection correctly.
Safety precautions
Person to perform inspection
Inspection shall be performed only by a competent person*
* Person who is authorized by company to have expertise on the structure and device of Chain Hoist, or has
expertise and is capable of understanding page 17 to 31 and Disassembly/reassembly Manual.
When this requirement is not satisfied, consult with KITO, or request KITO for inspection.
Inspection in general
Only competent persons to perform inspection of the Chain Hoist.
Inspection performed by anyone other than a competent person may result in death or severe injury.
Do not use parts beyond their discard limit or criteria and unauthorized parts for KITO
Chain Hoist Model CX003/005.
Even though the part is an authorized part for KITO Chain Hoist, it may not be used for a different model.
Use parts correctly in accordance with the Disassembly/reassembly Manual.
Failure to do so may result in death or severe injury.
Do not perform inspection of Chain Hoist subject to a load.
When performing inspection of a Chain Hoist, place it on a floor and perform the inspection.
Performing inspection of a Chain Hoist subject to a load may result in death or severe injury.
Do not lubricate the Friction Plate.
The Friction Plate is of the dry type.
Lubricating the Friction Plate may result in death or severe injury due to insufficient braking.
Do not use any oil (grease, rust preventive oil, etc.) in areas near a fire or spark.
Otherwise, this may result in ignition.
Prohibited
Prohibited
Prohibited
Prohibited
Mandatory

19
Perform inspection (frequent, periodic).
Failure of inspection (frequent, periodic) causes death or severe injury.
Inspection may need to be performed earlier than inspection cycle depending on the condition of use. Inspect the hoist at
appropriate interval in consideration of the result of daily checks and operating noise.
Mandatory
When any defect is observed during inspection, stop using the Chain Hoist, indicate
Failure/Inspection underway and consult with the competent person, KITO or your dealer
for inspection and repair.
Use of a product with a defect may result in death or severe injury.
When annual inspection is completed, perform functional inspection (operational check)
to confirm the correct operation in accordance with the Disassembly/reassembly Manual.
Failure to do so may result in death or severe injury.
Mandatory
Compare the throat opening and thickness of the Top and Bottom Hooks with those when
purchased and ensure these dimensions do not exceed the criteria.
Failure to do so may result in injury or damage to property.
Mandatory
Mandatory
When any defect is observed during inspection, stop using the Chain Hoist, indicate
Failure/Inspection underway and consult with the competent person or KITO for repair.
Use of a faulty Chain Hoist may result in death or severe injury.
Mandatory

20
Inspection Standard
Inspection is the first step to safety operation. Carry out daily inspection and
periodic inspection.
- Ensure that the operater refers to page 5 to 16 and carry out daily inspection.
- This chapter is composed of frequent and periodic inspection items (About each classification, refer to page 14).
- Inspection shall be performed by a competent person (with expertise), or consult with KITO.
- Inspection items are specified based on standard environment and conditions. Consult with KITO when using the Chain Hoist under special
environment or conditions.
- Periodic inspection needs disassembly/reassembly. Refer to the separate Disassembly/reassembly Manual for correct inspection.
Recommendation for Inspection
Only competent persons are allowed to inspect the chain hoist.
Anyone other than a competent person inspecting may result in death or severe injury.
Do not use parts beyond their discard limit or criteria and unauthorized parts for the KITO
Chain Hoist Model CX003/005.
Even if the part is an authorized part for KITO Chain Hoist, it may not be used for a different model.
Use parts correctly in accordance with the Disassembly/reassembly Manual.
Failure to do so may result in death or severe injury.
Do not perform inspection of a Chain Hoist subject to a load.
Before performing inspection of a Chain Hoist, place it on a floor.
Performing inspection of a Chain Hoist subject to a load may result in death or severe injury.
Perform inspection within a specified period.
Failure of inspection (frequent, periodic) causes death or severe injury.
Inspection may need to be performed earlier than inspection cycle depending on the condition of use. Inspect the hoist at
appropriate interval in consideration of the result of daily checks and operating noise.
If a defect is found while checking the chain hoist, stop using it, place a notice indicating
"failure/inspection underway" and request a competent person or KITO to carry out repair.
Use of a product with a defect may result in death or severe injury.
Prohibited
Prohibited
Mandatory
Mandatory
Mandatory