klimaoprema FD25 User manual
TECHNICAL MANUAL
FD25/FD40
Rectangular Fire damper
Klimaoprema d.d.
Gradna 78A, 10430 Samobor, Croatia
T. + 385 1 3362513 F. + 385 1 3362905
SUMMARY
1. PRODUCT PRESENTATION................…………………………………………………………….................................................................2
2. DIMENSIONAL RANGE..…..…………………………..………………………............................................................................................2
3. DIMENSIONS…………………………..……………………………………………………...................................................................................3
4. STORAGE AND HANDLING…………………………………………………………....................................................................................5
5. INSTALLATION AND IMPLEMENTATION..………………………….....….....................................................................................6
6.CONTROLMECHANISMS.………………………………………………………………...............................................................................15
7. ELECTRICAL CONNECTIONS..………………………………………………………………........................................................................17
8.OTHERMECHANISMS..............…………...…………………………………………………........................................................................19
9. EVOLUTION OR SERVICE KITS.………………………………………………………............................................................................21
10. MAINTENANCE…….……...……………………....………………………………….....................................................................................21
11. DOP…....……………………………………………………….………………………...........................................................................................22
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2
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6
7
1. PRODUCT PRESENTATION
and smoke trough the duct. They have a modular (manual or magnet) or motorized mechanism, entirely outside
the wall.
Casing is made out of galvanized steel sheet, damper blade is made of special insulating material, and damper blade
shaft and push rod are made of stainless steel. Bearings are made of brass, seals of polyurethane and elastomer.
or with electric actuator mechanism.
1. Galvanized steel casing
2. Fire resistant damper blade
3. Control mechanism
4. Intumescent joint
6. Product marking on the casing
7. Thermal fuse
2. DIMENSIONAL RANGE
Width and height in mm
Overall length of the tunnel: 350 mm
3. DIMENSIONS
800
750
700
650
600
Blade 25 mm
550
500 Blade 40 mm
450
400
350
300
250
200
H/L
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050
1100
1150
1200
1250
1300
1350
1400
1450
1500
B+30
B
B+60
H+30
H+60
H
A
C
E
350
X
X
C
A
D
position H<301mm
position H>302mm
B
B+60
H
H+60
H+30
B+30
E
A
C
350
125
X
X
D
A
C
FD25 / FD40
Lenght of damper blade outside of casing:
X=(Dn/2)-270 (mm)
Product A C D E
Belimo
BFL (M) 25 200 90 120
BFN (M) 25 225 100 120
BF (M) 50 250 100 120
Klimaoprema
-R (FD 25 & FDC 25) 55 150 105 150
-R (FD 40 & FDC 40) 55 200 105 200
-EMS/EMP (FD 25/40 & FDC 25/40) 55 200 105 200
Circular connections
Dimensions), it is very important to install an extension piece of duct. The dimension X of the extension piece shall be
Diameter of
the connection
plate
Dimension of the damper
L H
Ø100 200 200
Ø125 200 200
Ø160 200 200
Ø200 200 200
Ø250 250 250
Ø315 350 350
Ø355 350 350
Ø400 400 400
Ø450 450 450
Ø500 500 500
Ø560 550 550
Ø630 650 650
Ø710 700 700
Ø800 800 800
4. STORAGE AND HANDLING
Pay attention to:
The damper must be stored in a dry place, and kept out of water and frost.
It should not be stacked beyond the original packaging.
It must be properly stowed so as to prevent any damage or deformation resulting from an impact or high humidity.
It must not be exposed to direct sunlight to prevent premature aging of the thermal fuse.
dust) that may harm its operation.
The damper must be protected against the risk of heavy condensation.
are to be excluded.
All precautions shall be taken to ensure that premature aging of the damper does not occur before it is actually in
stalled.
The actions of wedging and caulking during the sealing of the dampers must not cause deformations that will alter the
good functioning of the damper and in particular the closing of the blade.
5. INSTALLATION AND IMPLEMENTATION
5.1 INSTALLATION:
nical manual
5.2.1 Gypsum blocks wall mounting 70mm
The wall is composed of gypsum blocks (minimum density of 995kg/m3), and with minimum thickness of 70mm.
Place the damper in an opening of
H + 80 mm and B + 80 mm or more Fix the damper to the wall using
screws
Fill the space between the damper
and the wall with mortar Cover the mortar with GFK gypsum
boards (12,5 mm thick)
5.2 INSTALLATION AND SEALING:
5.2.2 100 mm plaster blocks wall mounting
The wall is composed of gypsum blocks (minimum density of 995kg/m3), and with minimum thickness of 100mm.
Fix the damper to the wall using
screws
Fill the space between the damper
and the wall with mortar Cover the mortar with GFK gypsum
boards (12,5 mm thick)
Place the damper in an opening of
H + 80 mm and B + 80 mm or more
Dimensions (mm) Mounting kit
60061444
Dimensions (mm) Mounting kit
60061444
5.2.3 Installation remote from exible/rigid wall
Recommended wall opening is B,H+70
mm Place ventilation duct trough wall
ventilation duct
Fill space between duct and wall with
mineral wool (Isover U protect). Addi
tionally paint wool with Isover BSF in
thickness of 1mm.
them to wall with 4,5x50 screws. Repeat
the same procedure on the other side.
Install wool (Isover U protect). Wool
should be glued to the wall with Isover
BSK glue. Glue is applied in thickness
2mm. For details please see Isover
Place the damper in an opening of
H + 80 mm and B + 80 mm or more Fix the damper to the slab using
screws Fill the space between the damper
and the slab with mortar
5.2.4 Aerated concrete ceiling installation and reinforced concrete ceiling installation
The ceiling is made of aerated concrete with a minimum density of 550 kg/m3 and a minimum thickness of 100 mm.
Secure the wool with welding nails. Nails
are placed 60mm from the end of the
plate and 150mm between each other. In
the corner are aditionaly used IsoveFire
ProtectScrew screws on every 150mm. Ad
ditionally place steel protection on place
where insulation on damper ends.
Place the wool on ventilation duct
in lenght of 80m and secure it with
welding nails.
5.2.5 Flexible wall mounting
The wall is composed of 2x2 GKF plates (example PROMATECT 100, 12,5 mm thick), installed on a steel construction of
48 mm width.
Realization of the steel
construction Place the damper in an opening of
H + 80 mm and B + 80 mm or more Fix the damper to the wall using
screws
Fill the space between the damper
and the wall with mortar Cover the mortar with GFK gypsum
boards (12,5 mm thick)
5.2.7 Battery installation
The wall is composed of blocks of aerated concrete (minimum density 550 kg/m3) and with a minimum thickness of
100 mm.
Place the damper in an opening of
B + 80 mm and 2xH + 140mm
Fix the dampers to the wall using the
dampers and the wall with mortar
Place the installation kit to the
dampers
Attach the installation kit to the
(provided in the kit) every 350 mm
Fill the space between the
dampers with mineral wool
(100 kg/m3 of density)
Installation completed
Width of the
damper B (mm) Mounting kit
850 60061445
900 60061446
950 60061447
1000 60061448
1050 60061449
1100 60061450
1150 60061451
1200 60061452
1250 60061453
1300 60061454
1350 60061455
1400 60061456
1450 60061457
1500 60061458
Dimensions (mm) Mounting kit
60061444
Fill the space between the damper
and the wall with mineral wool
(100 kg/m3 of density)
Cover the mortar with GFK gypsum
boards (12,5 mm thick)
Dimensions (mm) Mounting kit
60061444
Mounting with mortar
Mounting with mineral wool
5.2.8 Installation in ceiling (Weichschott)
Installation material: Fire damper FD, Mineral wool >140kg/m3, Fire protection coating, (HILTI weichschott system)
Recommended ceiling opening for
400mm, but openings from B(H)
+80…600 mm can also be used
Damper blade must be closed
during installation!
Space between casing and ceiling
must be closed with three layers of
mineral wool (density 140 kg/m3 or
more, coated on one side)
Cut additional 50 mm straps to
cover perimeter of damper and
ceiling
Connections of mineral wool must
resistant sealant. Mineral wool and
damper casing must be coated with
5.2.9 Installation in Flexible wall (Weichschott)
Installation material: Fire damper FD, Mineral wool >140kg/m3, Fire protection coating, (HILTI weichschott system)
Recommended wall opening for
400mm, but openings from B(H)
+80…600 mm can also be used
Damper blade must be closed
during installation!
Space between casing and wall
must be closed with three layers of
mineral wool (density 140 kg/m3 or
more, coated on one side)
Cut additional 50 mm straps to
cover perimeter of damper and
wall from three sides
(bottom one is not needed)
Connections of mineral wool must
resistant sealant. Mineral wool and
damper casing must be coated with
Suspension for mortarless installation
1
45
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3
2
Wall
installation Ceiling installation Threaded rod (M10),
galvanized steel
Washer, galvanized steel
Nut, galvanized steel
Bracket, 45x30x1,5 mm,
galvanized steel
Screw (M10)
cured with self tapping screw to
damper housing, every 400mm
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6
MANUAL FUSE ONLY MECHANISM
The Manual fuse only control mechanism closes the damper blade automatically if the temperature in the duct exceeds
6. CONTROL MECANISMS
Options :
The double contact S (OPEN / CLOSED) consists of:
electric limit switch indicating CLOSED position
electric limit switch indicating OPEN position
To open the damper, insert the screwdriver into the
shaft (parallel to the ventilation duct axis) and turn
counterclockwise
To close the damper, press the thermal fuse head with
a screwdriver
MANUAL FUSE ONLY MECHANISM UPGRADABLE TO SOLENOID ACTUATOR
FD25/FD40 in self-operating version
Activation :
Resetting :
5.2.10 Remote from rigid wall (Promat)
supports from same material need to be used to support the duct as well as the damper.
Fit the duct and the damper
through the wall, and cover them
with 52 mm calcium silicate
(Promat L500). Board corner joints
must be glued with glue PROMAT
K84 and connected with staples
every 100mm.
The gap between the damper
mineral wool (density 140 kg / m3
or more).
Close the mineral wool with Pro
matect H plates 20mm thick. Duct
and damper supporting brackets
have to be insulated with 52 and
20mm calcium silicate boards
(Promatect H and L500).
More detail drawing of installation
AB
To open the damper, insert the screwdriver into the
shaft (parallel to the ventilation duct axis) and turn
counterclockwise
To close the damper, press the thermal fuse head with
a screwdriver
Options:
electric limit switch indicating CLOSED position
electric limit switch indicating OPEN position
electric limit switch indicating CLOSED position
additional electric limit switch indicating OPEN
FD25/FD40 solenoid actuator version: EVO T
Activation:
Manual activation: Push the release button.
Remote activation: By emission or break of current (solenoid with 24/48 V automatic voltage)
Resetting:
Réarmement manuel : Tourner le levier dans le sens anti horaire
Reminder:
7. ELECTRICAL CONNECTIONS
FD25 MANUAL FUSE ONLY MECHANISM
Electronic control board
MANUAL FUSE ONLY MECHANISM UPGRADABLE TO SOLENOID ACTUATOR
Main electronic control board of coil supply
MOT = not in use MAG = solenoid power supply terminals (24 or 48 VDC)
Main electronic control board of coil supply
Electronic control board
ELECTRICAL SPECIFICATIONS FD25 FUSE ONLY FD25/FD40 FUSE ONLY UPGRADABLE TO SOLENOID
ACTUATOR
Nominal voltage N/A Solenoid: 24/48 VDC
(automatic change on the electronic card)
Power N/A
Dual voltage SOLENOID:
Break of current: Pnom = 1.6W
Emission of current: Pmax = 3.5 W
Switching capacity of the FDCU
and FDCB contactors
1mA…500mA,
5VDC…48VDC 1mA…500mA, 5VDC…48VDC
Blade closure time
Blade opening time
Spring: 1 second
Manual Spring: 1 second
Degree of protection IP 42 IP 42
8. OTHER MECANISMS
Belimo
Operation
Damper is delivered in closed position. When
electric actuator is connected to the power
supply damper will open. When the damper
reaches the end position (damper open), in
which is it blocked, the electromotor will stop.
when a power failure occurs. Thermal tripping
(inside or outside duct). If checking is needed
the switch on the thermal tripping device will
close damper. When switch on tripping device
is released, the damper will open.
Damper can be opened without connecting
to a voltage with enclosed handle turning in
the direction of the arrow on electric actua
tor (clockwise). Damper can be locked in the
desired position by fast turning back handle
limo BF, and by puling brake on Belimo BFL
and BFN.
To unlock the electromotor, turn handle clock
release brake for Belimo BFL and BFN. After re
lease, damper will be closed by return spring.
When damper is opened manually, electric
actuator will not move the damper into closed
fuse).
Wiring diagram
Type of Belimo actuator BFL24-T BFN24-T BFL230-T BFN230-T BF24-T BF230-T
Nominal
voltage /
power con-
sumption
voltage AC/DC 24V,
50/60Hz AC 24V,
50/60Hz AC 230V,
50/60Hz AC 230V,
50/60Hz AC/DC 24V,
50/60Hz AC 230V,
50/60Hz
opening 2,5 W 4 W 3,5 W 5 W 7 W 8.5 W
holding 0,8 W 1,4 W 1,1 W 2,1 W 2 W 3 W
for wire sizing 4 VA 6 VA 6,5 VA 10 VA 10 VA 11 VA
End switch 1 mA...3 A
(0,5 A), DC 5
V...AC 250V
1 mA...3 A
(0.5 A), DC 5
V...AC 250 V
1 mA...3 A
(0.5 A), DC 5
V...AC 250 V
1 mA...3 A
(0.5 A), DC 5
V...AC 250 V
1 mA...6 A (3
A), DC 5 V...
AC 250 V
1 mA...3 A
(0.5 A), DC 5
V...AC 250 V
Running
time
motor <60 s <60 s <60 s <60 s <120 s <120 s
spring-return ~20 s ~20 s ~20 s ~20 s ~16 s ~16 s
Ambient temperature range min. -30°C, max. 50°C
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2
S1 common micro switch closed damper
S2 normally closed micro switch closed damper
S3 normally open micro switch closed damper
S4 common micro switch open damper
S5 normally closed micro switch open damper
S6 normally open micro switch open damper
Tf1
Tf2
Tf3
SCHISCHEK ExMax
Operation
Damper is delivered in closed position. When electric
actuator is connected to the power supply damper
will open. When the damper reaches the end position
(damper open), in which is it blocked, the electromotor
cally when a power failure occurs. Thermal tripping
duct). If checking is needed for proper functioning of
device will close damper. When switch on tripping de
vice is released, the damper will open.
Damper can be opened without connecting to a voltage with enclosed
Allen key, by turning in the direction of the arrow on electric actuator
(clockwise). After release of Allen key, damper will go to closed position.
EXA 14 ATEX0064X
in potentially explosive atmospheres given in annex II of the directive
94/9/EC.
Wiring diagram
9. EVOLUTION OR SERVICE KITS
Designation Code
Fuse only mechanism
Fuse kit FD-JHERM-72
Double contact S kit FD-S-KIT
Upgradeable to solenoid
4-contacts S2 kit FD-DS-KIT
Solenoid current emission kit FD-EMS-KIT
Solenoid current break kit FD-EMP-KIT
10. MAINTENANCE
11. DOP
1. Unique identification code of the product-type: Rectangular fire damper
2. Identification of the construction product: FD25/40
3. Intended use(s) of the construction product: Rectangular fire damper to be used in conjunction with fire separating elements to maintain fire compartments in HVAC installations.
4. Name and contact address of the manufacturer: Klimaoprema d.d., Gradna 78A, 10430 Samobor
5. Not applicable
6. System of assessment and verification of constancy of System 1
performance of the construction proudct
7. In case of the declaration of performance concerning a The notified body 1396 carried out the initial inspection of the manufacturing plant and of the factory
construction product covered by a harmonised standard: production control as well as the continous surveillance, assessment and evaluation of factory production
control under system 1 and issued the Certificate of constancy of performance 1812 - CPR - 1162
8. Not applicable
9. Declared performance according to EN 15650: (Fire resistance according to EN 1366-2 and classifications according to EN 13501-3)
Essential characteristics Performance
Range Supporting construction Supporting construction details Type of installation Classification
EI 120 (ve i↔o)S (500Pa)
Reinforced concrete (≥2200kg/m3) ≥100mm/battery EI 120 (ve i↔o)S (500Pa)
Gypsum blocks (≥995kg/m3) ≥70mm EI 120 (ve i↔o)S (500Pa)
EI 120 (ho i↔o)S (500Pa)
Reinforced concrete (≥2200kg/m3) ≥100mm EI 120 (ho i↔o)S (500Pa)
Nominal activation conditions/sensitivity according to ISO 10294-4:
Passed
- sensing element load bearing capacity
- sensing element response temperature
Response delay (closing time) according to EN 1366-2: Passed
Operational reliability (opening, closing) according to EN 1366-2: Passed
Durability of response delay according to ISO 10294-4: Passed
- sensing element response to temperature and load bearing capacity
Durability of operational reliability (opening and closing cycle) according to EN 15650:Passed
- Belimo, Schischek, Siemens - 10 000 cycles
- Fuse only, Fuse + electromagnet (Klimaoprema) - 300 cycles
Protection against corrosion according to EN 60068-2-52:NPD
Damper blade and casing leakage according to EN 1751:Class ≥C
10. The performance of the product identified in points 1 and 2 is in conformity with the declared performance in point 7.
This declaration of performanse is issued under the sole responsibilty of the manufacturer identified in point 4.
Signed for on behalf of the manufacturer by:
Sergio Galošić, General manager
Samobor, 3. February 2017
DECLARATION OF PERFORMANCE
No: DoP 710/207_1_EN
Harmonised standard EN 15650:2010
Type of installation: built in, 0-90-180-270⁰
Flexible wall
Plasterboard type 98/48 ≥100mm
Gypsum plaster/Mortar
Gypsum plaster/Mortar
EI 120 (ve i↔o)S (500 Pa)
Plasterboard type 98/48 ≥100mm
Mineral wool + cover boards
EI 90 (ve i↔o)S (500 Pa)
Floor/ceiling
Aerated concrete (≥550kg/m3)
≥
100mm
Gypsum plaster/Mortar
Rigid wall
Aerated concrete (≥550kg/m3)
≥
100mm/battery
Gypsum plaster/Mortar
Gypsum plaster/Mortar
Gypsum plaster/Mortar
100x200 mm up to
1500x800 mm
Klimaoprema d.d.
Gradna 78A, 10430 Samobor, Croatia
Tel. +385 (0)1 33 62 513 | Fax. +385 (0)1 33 62 905
www.klimaoprema.hr
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