Klimawent GEPARD-1000 User manual

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15.03.2018 Portable exhaust extractor GEPARD-1000
Use and Maintenance Manual
Portable exhaust extractor
GEPARD-1000

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Portable exhaust extractor GEPARD-1000 15.03.2018
Contents:
1. Introductory Remarks......................................................................... 3
2. Application ......................................................................................... 4
3. Reservations of Producer .................................................................... 4
4. Technical Data.................................................................................... 4
5. Structure and Function....................................................................... 5
6. Assembly and Start-up ........................................................................ 7
7. Operational Use .................................................................................. 8
8. Troubleshooting Guide ........................................................................ 8
9. Maintenance and control .................................................................... 8
10. Occupational Health and Safety .......................................................... 9
11. Transport and Storage ........................................................................ 9
12. Terms of warranty .............................................................................. 9
13. Sample of Declaration of Conformity .................................................. 10

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15.03.2018 Portable exhaust extractor GEPARD-1000
1. Introductory Remarks
The purpose of the present User’s Manual is to supply User with directions within the range of
application, installation, start-up and the operational use of the GEPARD-1000 portable exhaust
extractor.
Installing, start up and operational use are exclusively admissible after getting acquain-
ted with the contents of the Use and Maintenance Manual.
With regard to continuity of work carried on improvement of our products, we reserve for our-
selves the revision possibility of the draft and technological changes improving their functional
features and safety.
The construction of the GEPARD-1000 portable exhaust extractor meets the requirements of the
current state of technology as well as the safety and health assurances included in:

2006/42/EC Machinery Directive of the European Parliament and of the Council of 17 May,
2006 on machinery –amending the 95/16/EC (recast) /Journal of Laws EC L157 of 09.06.2006, page 24/

2014/35/EC Directive of the European Parliament and of the Council of 26 February, 2014
on the harmonisation of the laws of the Member States relating to the making available on the
market of electrical equipment designed for use within certain voltage limits.
/Journal of Laws EC L96 of 29.03.2014/
The appliance meets the requirements included in:

2009/125/EC (ErP) Directive of the European Parliament and of the Council
of October 21th, 2009 establishing a framework for the setting of ecodesign requirements
for energy-related products / Journal of Laws L 285 of 31.10.2009 /

327/2011 (EU) Regulation of March 30th, 2011 on implementing the 2009/125/EC Directive
of the European Parliament and of the Council with regard to ecodesign requirements
for fans driven by motors with an electric input power between 125W and 500 kW
/ Journal of Laws L No. 90 of 06.04.2011 /
The device has been constructed and produced on the basis of following harmonized standards:

PN-EN ISO 12100:2012
–
“Safety of machinery. Basic concepts, general principles
for design. Risk assessment and risk reduction”.

PN-EN 60204-1:2010
–
“Safety of machinery. – Electrical equipment of machines.
Part 1: General requirements”.

PN-EN 60034-1:2011E
–
“Rotating electrical machines –Part 1: Rating and performance”

PN-EN ISO 13857:2010
–
“Safety of machinery. Safe distances to prevent hazard
zones being reached by upper and lower limbs”.

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Portable exhaust extractor GEPARD-1000 15.03.2018
2. Application
GEPARD portable extractors have been constructed for removal the exhaust gas emitted from
the exhaust pipe of personal cars and medium-size vehicles, during the engine tests, diagnostics,
adjustment etc. GEPARD-1000 portable extractor is designed for personal cars,
3. Reservations of Producer
A.
Producer accepts no liability for any consequences following from the operational use that
is in contradiction to the purpose of application.
B.
It is unacceptable to install on the device structure any additional elements not belonging to
its normal construction or accessory set.
C.
Any structural changes or modification of the device, carried out by User on one’s own are
not permitted.
D.
Protect the housing from mechanical damage.
E.
The appliance is not appropriate for conveying the air that is contaminated with a mix-
ture of flammable substances, in form of gas, vapour, mist or dust, which would cre-
ate explosive atmosphere with the air.
F.
Do not use the device for conveying the air containing viscous impurities that could accumu-
late (build up) on the device surface, especially on the impeller.
G.
Neither use it for forwarding the air with aggressive pollutants which will destructively effect
the device structure.
H.
During the operational use, maximum impeller rotations should not exceed the nominal rotations.
I.
Producer is not responsible for wounds, injuries, body laceration experienced by User or per-
sonnel during the improper operational use.
4. Technical Data
Table No.1
Volume flow
Supply voltage
Motor rate
Weight
Diameter
of the outlet
[m³/h]
[V]
[kW]
[kg]
[mm]
GEPARD-1000
1000
230 / 50Hz
0,37
25
125
CAUTION:
–
admissible time of continuous run of the engine (at maximum rotations) is 60 seconds.
–
admissible total weight of the serviced car: GEPARD-1000 –up to 3,5t

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15.03.2018 Portable exhaust extractor GEPARD-1000
5. Structure and Function
The portable exhaust extractor consists of a radial fan in a metal housing placed on a framework.
The suction tube is eccentrically fastened to the housing and it provides contactless connection
with the vehicle’s exhaust pipe (whereby the exhaust pipe can be at various heights). Due to the
S-shape of the suction tube, it can be adjusted to the height of the vehicle exhaust pipe.
It is important to fasten a flexible hose to the outlet connection to discharge the exhaust volume
in shortest way outside the building. As connection (of the GEPARD-1000 extractor) with the po-
wer supply system, use the ŁS motor switch.
The appliance is equipped with a 5-metre-long power supply cable ended with a plug.
Fig. No.1 –Structure and Dimensions –GEPARD-1000

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Portable exhaust extractor GEPARD-1000 15.03.2018
Flexible hoses
Table No.2
View
Type
Diameter
[mm]
Temperature range
of the conveyed air
[oC]
Remarks
G-EX1-125
G-EX1-200
125
200
-20 do +150
(for short time +200)
1)
MCS-125
MCS-200
125
200
-20 do +90
(for short time +110)
2)
ST/MP-125
ST/MP-200
125
200
-30 up to +120
3)
STX-125
STX-200
125
200
-30 do +170
(for short time +220)
4)
* Upon fresh air supply of approx. 50%
1)
External plastic spiral. Walling of polyester neoprene coated fabric. Resistant to per-
manent deformation.
2)
External zinc-coated steel spiral. Hardly flammable walling of PVC coated glass-fibre.
3)
Without external spiral. PVC coated glass fabric wound on an internal steel spiral.
4)
Without external spiral. Steel wire inside the hose wall. Reinforced with a fabric braid.
Walling is hardly flammable and protects from rubbing (friction) due to smooth surface.

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15.03.2018 Portable exhaust extractor GEPARD-1000
6. Assembly and Start-up
The device attachment consists in placing it near to the vehicle exhaust pipe and turning
the eccentric suction tube to adjust the tube height with the vehicle exhaust pipe. To lead
(discharge) the exhaust gas volume outside the building it is important to fasten a flexible
hose, whereby the hose end must be placed outside the building.
Sorts and types of hoses is specified in Table No.2.
All the activity connected with power supply ought to be carried out
by an authorized person with testified electrical qualifications and according to the
Connection Diagram in Fig. No.3.
Fig. No.3 –Connection Diagram –GEPARD-1000

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Portable exhaust extractor GEPARD-1000 15.03.2018
7. Operational Use
Construction and the robust execution of the extractor ensures reliable function without the
preliminary adjustment and continuous routine technical supervision.
In situations when any improper function or failure is by noise or visually noticed, disconnect
the extractor from the power supply, submit it to technical revision and remove the failures.
Typical malfunctions and their reasons are described in Section 8.
8. Troubleshooting Guide
Table No.3
Problem
Possible reason
Corrective action
1.
Significant decrease
Obstacle objects/impurities
Spot and remove the obstacle
in the intake volume air
reducing the air flow depo-
sited in the inlet tube.
2.
Sudden vibrations of the
Obstacle objects/impurities
Switch off the motor from the
extractor
reducing the air flow deposi-
power supply system, disconnect
ted / got stuck within the
the hose from the outlet and remo-
impeller
ve the obstacle object.
The impeller is faulty
Replace the impeller for a new one
9. Maintenance and control
Due to construction, the device can be used without continuous routine everyday technical
supervision. In case when any improper function or failures are visually or by noise spotted
–carry out revision.
Once a year of operational use, submit the extractor to technical revision during which check
following aspects:
●
Check the impeller state –if excessive vibrations are occurring (due to the impeller failure)
–submit the impeller to a corrective balancing.
●
The motor ought to be examined according to the operational regulations of electrical ap-
pliances.
●
During the maintenance, check the mechanical and electrical connections.
●
Every 2 years of operational use, examine the fan motor –insulation resistance of the win-
dings, grounding resistance, state of the bearings, if necessary replace the bearing for new
of the same type.
●
Every 3 months –put some lubrication grease on the frictional rotary connector of the suc-
tion tube. If the suction tube is turning too easily –tighten up the adjustment nuts M6 on
the mounting flange.
Technical revision ought to be executed exclusively after the appliance
is disconnected from the power supply system.

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15.03.2018 Portable exhaust extractor GEPARD-1000
10. Occupational Health and Safety
Start up and the operation use are only admissible after getting acquainted with the contents
of the present manual. For safety reasons, the device ought to be connected to the electrical
power system according to the enclosed diagram and in compliance with the valid regulations
within the range of personal protection from electrical shock and protection from short-circuit-
and overload effects. Safety regulations are included in the standard PN-E-05009 –“Electrical
installations of buildings”.
Any repair and technical revisions ought to be executed exclusively after
the extractor is switched off and disconnected from the power supply system. While star-
ting, do not put your hand and other objects into the fan outlet orifice. The extractor can
be started only the discharge hose is fastened to the fan outlet.
11. Transport and Storage
GEPARD portable extractors are placed on a pallet and wrapped in foil. For the time of transport
on a pallet, the extractor ought to be fastened to the pallet and protected from overturn and slide.
The device ought to be stored in a dry and well ventilated room. Do not put one extractor on top
of another one.
12. Terms of warranty
The period of warranty for the purchased device is indicated in the “Card of Warranty”.
The warranty does not comprise:
●
mechanical damage and dysfunctions caused by User,
●
device failures caused during use which was in contradiction with the purpose of operational
use and the present Use and Maintenance Manual,
●
damages being cause during improper transport, storage or incorrect maintenance,
Infringement of the Section 3 “Reservations of Producer” of the Use and Maintenance
Manual and especially modifications undertaken by User on one’s own shall cause the
loss of warranty validity.

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Portable exhaust extractor GEPARD-1000 15.03.2018
13. Sample of Declaration of Conformity
Declaration of Conformity EC No. ……………..
Manufacturer (eventually the authorized representative / importer):
name: KLIMAWENT S.A.
address: 81-571 Gdynia, ul. Chwaszczyńska 194
A person, authorized for issuing the technical documentation:
hereby declares that the appliance:
name: Portable exhaust extractor
type/model: GEPARD-1000
serial number: …………………………….. year of production: ………………………..
meets the requirements of the subsequent European Directives:

2006/42/EC Machinery Directive of the European Parliament and of the Council of 17 May,
2006 on machinery –amending the 95/16/EC (recast) /Journal of Laws EC L157 of 09.06.2006, page 24/

2014/35/EC Directive of the European Parliament and of the Council of 26 February, 2014
on the harmonisation of the laws of the Member States relating to the making available on the
market of electrical equipment designed for use within certain voltage limits.
/Journal of Laws EC L96 of 29.03.2014/
The appliance meets the requirements included in:

2009/125/EC (ErP) Directive of the European Parliament and of the Council
of October 21th, 2009 establishing a framework for the setting of ecodesign requirements
for energy-related products / Journal of Laws L 285 of 31.10.2009 /

327/2011 (EU) Regulation of March 30th, 2011 on implementing the 2009/125/EC Directive
of the European Parliament and of the Council with regard to ecodesign requirements
for fans driven by motors with an electric input power between 125W and 500 kW
/ Journal of Laws L No. 90 of 06.04.2011 /
The device has been constructed and produced on the basis of following harmonized standards:

PN-EN ISO 12100:2012
–
“Safety of machinery. Basic concepts, general principles
for design. Risk assessment and risk reduction”.

PN-EN 60204-1:2010
–
“Safety of machinery. – Electrical equipment of machines.
Part 1: General requirements”.

PN-EN 60034-1:2011
–
“Rotating electrical machines –Part 1: Rating and performance”

PN-EN ISO 13857:2010
–
“Safety of machinery. Safe distances to prevent hazard
zones being reached by upper and lower limbs”.
……………………………
……………………………
……………………………
place, date
signature of authorised person
name, surname, function
of the signatory
KLIMAWENT S.A.
District Court Gdańsk-Północ
NIP: 958 159 21 35
Supported Employment Enterprise
in Gdańsk, VII Wydział Gospodarczy
REGON: 220631262
81-571 Gdynia, ul. Chwaszczyńska 194
of the National Register of Court
Bank Account: Santander Bank Polska S.A.
phone: [phone]
KRS 0000308902 company stock
56 1500 1025 1210 2007 8845 0000
email: [e-mail]
13.779.200 zł paid in total
www.klimawent.com.pl

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15.03.2018 Portable exhaust extractor GEPARD-1000
NOTES:

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Portable exhaust extractor GEPARD-1000 15.03.2018
Producer:
KLIMAWENT S.A.
81-571 Gdynia, ul. Chwaszczyńska 194
tel. [phone]
fax [phone]
e-mail: [e-mail]
www.klimawent.com.pl
803O20
GEPARD-1000
15.03.2018/EN