Klimawent STRONG-5000-S User manual

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01.10.2019 filtering unit STRONG-5000-S
Use and Maintenance Manual
Filtering unit
STRONG-5000-S
Manufacturer:
KLIMAWENT S.A.
81-571 Gdynia;ul. Chwaszczyńska 194
phone [phone]
phone [phone]
e-mail: [e-mail]
www.klimawent.com.pl
804U59
STRONG-5000-S
01.10.2019/EN
Contents:
1. Introductory Remarks.......................................................................................................2
2. Application.........................................................................................................................2
3. Reservations of Producer.................................................................................................2
4. Technical Data...................................................................................................................3
5. Structure and Function.....................................................................................................4
6. Assembly and Start-up .....................................................................................................6
7. Operational Use.................................................................................................................8
8. Troubleshooting Guide.....................................................................................................21
9. Maintenance ......................................................................................................................21
10. Occupational Health and Safety.......................................................................................22
11. Transport and Storage......................................................................................................22
12. Terms of warranty.............................................................................................................22
13. Sample of the Declaration of Conformity ........................................................................23

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filtering unit STRONG-5000-S15.10.2019
1. Introductory Remarks
The purpose of the present Use and Maintenance Manual is to supply User with directions wi-
thin the range of application, installation, start-up and the use of the STRONG-5000-S filte-
ring unit.
Installing, start up and operational use are exclusively admissible after getting acquaint-
ted with the contents of the Use and Maintenance Manual.
With regard to continuity of work carried on improvement of our products, we reserve for oursel-
ves the revision possibility of the draft and technological changes improving their functional fea-
tures and safety.
Construction of the STRONG-5000-S filtering unit meets the requirements of the current state of te-
chnology as well as the safety and health assurances included in:

2006/42/EC Machinery Directive of the European Parliament and of the Council of May 17th,
2006 on machinery –amending the 95/16/EC (recast) /Journal of Laws EC L157 of 09.06.2006, page 24/

2014/35/EC Directive of the European Parliament and of the Council of 26 February, 2014
on the harmonisation of the laws of the Member States relating to the making available on the
market of electrical equipment designed for use within certain voltage limits. /Journal of Laws
EC L96 of 29.03.2014/
The appliance meets the requirements included in:

2009/125/EC (ErP) Directive of the European Parliament and of the Council of October 21th,
2009 establishing a framework for the setting of ecodesign requirements for energy-related
products / Journal of Laws L 285 of 31.10.2009 /
327/2011 (EU) Regulation of March 30th, 2011 on implementing the 2009/125/EC Directive
of the European Parliament and of the Council with regard to ecodesign requirements for fans
driven by motors with an electric input power between 125W and 500 kW
/ Journal of Laws L No. 90 of 06.04.2011 /
Additionally, the appliance meets following harmonized standard:
●
EN ISO-12100:2012
–
“Safety of machinery –Basic concepts, general principles
for design. Risk assessment and risk reduction”
●
EN 60204-1:2018-12
–
“Safety of machinery –Electrical equipment of machines
Part 1: General requirements”
●
EN ISO 13857:2010
–
“Safety of machinery –Safe distances to prevent hazard
zones from being reached by upper and lower limbs”
●
EN 60529:2003/A2:2014-07
–
“Degrees of protection provided by enclosures (IP Code)”
●
EN 61439:2011
“Low-voltage switchgear and controlgear assemblies
Part 1: General resolutions”
2. Application
STRONG-5000-S stationary filtering unit is developed for filtration the air from dry dust, arising
during various production processes in metal industry, chemical industry, food production, phar-
maceutics, plastic processing and in others areas. Especially, the device is efficient in capturing
the dusts during grinding processes.
The maximum admissible temperature of the forwarded air is 60ºC.
Due to the automatically cleaned cartridge filters (with Teflon membrane) dust particles (even smal-
ler than 0,4 m) are captured on the outer filter surface. Here the dust particles are struck off by
impulses of compressed air. Do not use the device to remove the humid dusts, aggressive
substances and compounds creating explosion risk.
3. Reservations of Producer
Manufacturer is not responsible for damages following from one of the subsequent rea-
sons:
A.
Installing / assembly that is in contradiction with the purpose of use of the appliance
B.
Incorrect connection to the power supply system or to the compressed air installation

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01.10.2019 filtering unit STRONG-5000-S
C.
Operational use that is not in conformity with the present Use and Maintenance Manual
and with the valid regulations
D.
Installing within the device structure any additional elements, not being its original com-
position
E.
Changes / modification carried out on one’s own and application of not original parts
F.
Situations where the rules of control and maintenance are not observed (with reference
to the present Use and Maintenance Manual
G.
Forwarding of air containing viscous and aggressive contaminants, as this would cause
damage of the filters, or forwarding the madia of temperature exceeding 60C
H.
Sources of ignition, e.g. glowing parts, cigarette butts, embers that were drawn
into the filtration chamber
4. Technical Data
Table No.1
Type
Voltage
[V]
Motor
rate
[kW]
Consumption
of
compressed
air
[Nm3/h]
Maximum
volume
flow
[m3/h]
Maximum
vacuum
[Pa]
Acoustic
pressure level
from distance
Weight
[kg]
1 m
5 m
[dB(A)]
STRONG5000-S
3 x 400
5,5
2,8
7200
4200
73,5
69
619
1.
Volume flow has been measured at clean filters.
2.
Acoustic pressure level was taken at the filtering unit with the additional silencer applied.
3.
Ingress protection of the motor housing IP54.
Fig. No.1 –Flow Chart

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filtering unit STRONG-5000-S15.10.2019
Table No.2 –Replaceable Parts –Cartridge filter
Type
Weight
[kg]
Filtration
efficiency [%]
Quantity
[pieces]
Remarks
PN105032T
4,2
99,9
4
replacement frequency
1 –2 years
Table No.3 –Additional equipment
Reducer 400 x 400 / Ø500
Additional silencer
Elbow
Type
Type
Type
ZR-UF
TK-UF
KL-UF
5. Structure and Function
STRONG-5000-S filtering unit consists of subsequent elements:
–
fan –horizontal silencer,
–
housing –4 cartridge filters inside,
–
pneumatic filters regeneration system –compressed air tank and electromagnetic valves,
–
hopper discharge underneath the housing,
–
waste container –connected with the hopper discharge, equipped with castor wheels,
–
four legs as a base for the housing,
–
connection fittings Ø400 – at the suction side along with steel dividers, as “spark-catchers”,
–
control unit.
In case when the filtering unit is not connected (at the suction side) to the ventilation installation
–i.e. the discharge connection is not closed and the air is expelled back into the process room,
it is recommended to apply additional sound absorbing elements (see Fig. No.3).
As optional accessories KLIMAWENT S.A. offers additional sound-absorbing set consisting of:
–
connecting fitting piece –an elbow 400x400 mm,
–
silencer Ø500 mm with a reducer.

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01.10.2019 filtering unit STRONG-5000-S
Fig. No.2 –STRONG-5000-S –Structure and dimensions

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filtering unit STRONG-5000-S15.10.2019
Fig. No.3 –Optional equipment
Fig. No.4 –Pneumatic installation
6. Assembly and Start-up
Generally, STRONG-5000-S filtering unit is developed for use in closed room (indoor applica-
tion), but it can also be applied outdoors as the motor is protected by a hood from atmosphe-
ric factors (see Fig. No.2).
Put the appliance stably on the even floor surface. Mind that there should be free access to the
control unit and to the waste container.
Prior to installing check the load carrying capacity of the floor.
The legs of the STRONG-5000-S device are divided (sectioned), so the total height of the
device can be reduced for transport. Right after its delivery at the site of use, the legs have
to be assembled by screwing up to the base (a set of screws/bolts is delivered by KLIMAWENT
S.A.). For the transport time, the appliance is protected with foil and placed on a transport
pallet. Having removed the protective foil, put the filtering unit exactly on the foreseen place
of use (it is advised to use a fork lift).
In the device base there are special guide holes to insert the profiles of the fork lift.
The device is equipped with eye bolt handles to attach the transport ropes for loading /
reloading. Make connections to the external compressed air installation 0,6÷0,8 MPa. The
connection point is a connection fitting piece to the ½” hose. The compressed air should be
free from oil, humidity and any other impurities. The connection has to be equipped with
a valve, air filter and a dewaterer. All these elements are not delivered along with the device.
During the device preparation for the start-up, supply the power by connecting the cables to
the control unit according to the enclosed electrical connection diagram.
Connection to the power supply system should be performed exclusi-
vely by an authorized person of testified electrical qualifications.

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01.10.2019 filtering unit STRONG-5000-S
To load/replace the cartridge filters it is important to open the door of the chamber of filters. Prior
to opening the door of filters chamber, necessarily disconnect the power supply!
Subsequently, unscrew (release) the plastic handles of the screw locks (4 pieces) –to such ex-
tent that the locks can be bent fully aside and User can open the door widely to the right angle.
Insert the subsequent filter cartridges onto the slide-guides and push them to the wall of the
electro-valves chamber. Next turn the cartridge filter to the right (clockwise) until the bayonet-
-joint locks. Finally, close the door of the chamber of filters and tighten up thoroughly the screw
locks. Having replaced the cartridge filters, connect the filtering unit to the power supply.
Fig. No.5 –STRONG-5000-S –Connection Diagram

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filtering unit STRONG-5000-S15.10.2019
7. Operational Use
Control unit, ZE-STRONG-5000-S energises the fan, and additionally serves for controlling
the pneumatic system of filters regeneration. The control unit is delivered along with the device.
1. Structure of the control unit
a.
external part –consisting of a control panel, containing subsequent elements:
–
white lamp H1
–continuous light: indicates that the system is energized with the
supply voltage.
–
green lamp H2
–continuous light: the contactor (controlling the motor) is switched
on; blinking light: the fan can be started;
–
red lamp H3
–alarm –blinking light during the emergency; after confirmation by
pressing the S2 “STOP” button, the lamp lights continuously –to
the moment when the failure is fixed.
Press the S2 “STOP” button one more time, to stop the H3 light.
–
yellow lamp H4
–signalling of the regeneration of the filters.
–
green button S1 “START”
–applies signal onto the coil of the contactors –operates
the fan motor; after the fan is switched on, its work is in-
dicated by the signalling lamp; simultaneously the filters
are regenerated.
–
red button S2 “STOP”
–interrupts the circuit of the contactors coil –the fan motor
stops; the control system is further energised and is in
readiness for the fan restart; the final regeneration stage
of the filters is in progress.
–
yellow button S3 “MANUAL
REGENERATION OF THE
FILTERS”
–operates the additional cycle of the filters regeneration
while the fan is switched off.
Controller –serves as a timer controlling the function of the electromagnetic valves.
Fig. No.6 –ZE-STRONG-5000-S –front

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01.10.2019 filtering unit STRONG-5000-S
Fig. No.7 –Control panel
b.
internal part –consisting of subsequent elements:
–
supply disconnector –Q1 –to switch ON and OFF the power supply system
–
motor protective switch –Q1M –protects the fan motor from short-circuit- overload and
not complete phases function effects
–
over-current disconnector F1 –protection for the transformer circuit and of the controller
–
over-current disconnector F2 –protection for the circuit of the electromagnetic valves
–
contactors K1M,K2M,K3M
–
B1 –controller UFOv5.1 –controls the function of the electromagnetic valves
–
supervisory relay CKF
–
time relay K1T
–
keyboard
–
terminal strip
Fig. No.8 –ZE-STRONG-5000-S –inside

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filtering unit STRONG-5000-S15.10.2019
Fig. No.9 –Time chart of work regimes
NAVIGATION
The UFOx5.1 controller includes a built-in control keyboard, for setting the work parameters.
The keyboard is installed on the right side and consists of 6 micro-switches.
RETURN TO THE MANUFACTURER’S SETTINGS –press the ESC button and hold it
through 10 seconds.
Navigation on the “linear” menu:
UP –next screen
DOWN –previous screen
Navigation on the “nested” menu:
RIGHT –lower level of the menu
LEFT –higher level of the menu
How to change the editable parameter:
OK –marking (illumination) of the parameter
RIGHT, LEFT –displacing the cursor between the fields that are possible to be marked
UP, DOWN –change the value of the illuminated parameter
OK –confirm and leave the edition mode
ESC –leave the parameters without confirmation
GENERAL MENU
Status = RUN
Board = OK
STATUS screen
(Status):
RUN –a mode of work NSTR, the OUT1 output is switched on
STOP –the state of stop, the OUT1 output is switched off
(Board):
OK –correct state of the functional elements of the board UFOv5.1
EO1 –alarm of the memory of the data
EO2 –alarm of the sensor of the temperature measuring
EO3 –alarm of the RTC clock

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01.10.2019 filtering unit STRONG-5000-S
Tu, 10:00, MANUAL
status RUN = NSTR
MASTER screen
(Status RUN):
STB –state of initialising the controller’s work, directly after the
power supply is switched on
NSTR –normal status of work of the fan power supply
RSTR –readiness (stand-by) status for the switching on the status
RUN of the NSTR status
SWF –initial regeneration (shaking) of the filters
SKF –final regeneration stage of the filters
STOP –the device is being stopped after the alarm vanishes
(operator needs to delete it)
ALPR1 –alarm signal of low-pressure 1
ALPR2 –alarm signal of low-pressure 2
ALPR3 –alarm signal of low-pressure 3
ALPR4 –alarm signal of low-pressure 4
AL24V –alarm signal of lack of the supply 24VAC for the
electromagnetic valves
ALRS –alarm signal from the motor disconnector
(MANUAL):
MANUAL –mode of continuous work
PROG –mode of work as a function of time programmer
SETTINGS ->
Screen SETTINGS
Sub-menu of the adjustments group SETTINGS
MODES ->
Screen MODES
Sub-menu of the setting groups MODES

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filtering unit STRONG-5000-S15.10.2019
COMMUNICATION ->
Screen COMMUNICATION 1)
Sub-menu of the settings COMMUNICATION
1) The function is not active in the program version 2.0 up to 2.2
INPUTS / ->
OUTPUTS
Screen INPUTS / OUTPUTS
Sub-menu of the settings INPUTS / OUTPUTS
Day = Tu hour 10:00
Lang = ANG
Screen SETTING OF TIME
To adjust the days of the week and the time

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01.10.2019 filtering unit STRONG-5000-S
Sub-menu MODES
MODE = MANUAL
MODE SWF = ON
Screen MODES 1/6
[MODE]:{MANUAL I PROG}
MANUAL –work in a continuous mode
PROG –work in the function of setting of the time programmer
[MODE SWF]:{OFF I ON}
OFF –blocking the initial regeneration (shaking) SWF
ON –activated initial regeneration SWF
TEMP REG = NONE
AL24V akt = OFF
Screen MODES 2/6
[TEMP REG]:{NONE I HEAT I COOL}
NONE –disconnected the controlling with output OUT5 in
function of temperature
HEAT –activated function of heating by means of the output OUT5
COOL –activated function of cooling by means of the output OUT5
[AL24V akt.]:{OFF I ON}
OFF –blocking of the occurring alarm in case of lack of the suppor-
ting power supply 24VAC for outputs of electro-valves T1÷T4
ON –alarm AL24V activated

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filtering unit STRONG-5000-S15.10.2019
mPR1 = AS mPR2 = AS
mPR3 = AS mPR4 = AS
Screen MODES 3/6
[mPRi]:{AS I AL}
AS –signalling of the alarm and disconnection of the status
NSTR by changing the state at inputs DI0 up to DI3
AL –signalling of the alarm, by changing the status at inputs
DI0 up to DI3
ALPR akt.= OFF
Cons. START= OFF
Screen MODES 4/6
[ALPR AKT.]:{OFF and ON}
OFF –blocking of the occurring alarm ALPRi at the inputs
DI0 up to DI3
ON –alarm ALPRi at the inputs DI0 up to DI3 activated
[Cons. START]:{OFF and ON}
OFF –blocking of the possibility of switching on by means of
the input DI5 of the status NSTR
ON –stop of the status NSTR active
Input DI4 makes the same function as the button START S1
on the elevation console

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01.10.2019 filtering unit STRONG-5000-S
Cons. STOP = OFF
Cons. REGEN = OFF
Screen MODES 5/6
[Cons. STOP]:{OFF I ON}
OFF –blocking the possibility of stop, by means of the input DI5
of the status NSTR
ON –stop of the status z NSTR active
Input DI5 realises the same function as the button STOP S2 on the
elevation console
[Cons. REGEN.]:{OFF I ON}
OFF –blocking of the possibility of activation of filters regeneration, by
means of the input DI6
ON –the operated regeneration is active
Input DI6 fulfils the same function as the button FILTER S3 on the
elevation console
DI8 START = OFF
DI8 STOP = OFF
Screen MODES 6/6
[DI8 START]{OFF I ON]
OFF –blocking of the possibility of activation, by means of the input DI8
of the state NSTR (switching on within the level)
ON –switching on the status NSTR active (switching on within the level)
[DI8. STOP]:{OFF I ON}
OFF –blocking the possibility of switching off, by means of the input DI8
of the status NSTR (switching on within the level)
ON –stop of the status NSTR activated (switching on within the level)
In case when [DI8. START]=ON and [DI8stop]=ON input DI8 fulfils the
function of remote control ON / OFF of the status NSTR

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filtering unit STRONG-5000-S15.10.2019
Sub-menu SETTINGS
Time T11 = 10s
Lsekwen Lon = 02
Screen SETTINGS 1/6
[Time T11]:{1-99sec}
Time T11 –idle time (break) between the supply impulses of the electro-
magnetic valves –during the status SWF
[Lsekwen Lon]:{0-9 cycles}
Lsekwen Lon –number of sequences –4 cycles of pulsing each
Time T12 = 0,5s
Ton PowPause = 10s
Screen SETTINGS 2/6
[Time T12]:{0,1 –5 sec}
Time T12 –duration of the impulse of the supply of the electro-valves
[TonPowPause]:{1 - 50 sec}
TonPowPause –duration of the status STB (initialising of the system
after the power supply is switched on)

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01.10.2019 filtering unit STRONG-5000-S
Time T21 = 01min
Status Zas 24V = ON
Screen SETTINGS 3/6
[Time T21]:{1-90min}
Time T21 –duration of the break (idle time) within the status NSTR
between the impulses of the power supply of the electromagnetic
valves
(StanZas 24V) –state of the fuse of the transformer 24VAC of the
power supply of the electromagnetic valves
Time T22 = 0.5s
Lsekwen Loff = 02
Screen SETTINGS 4/6
[Time T22]:{1-99sec}
Time T22 –duration of the break (idle time) between the impulses
of the power supply of the electro-valves, during the status SKF
[Lsekwen Loff]:{0-20}
Lsekwen Loff –number of sequences (4 cycles of pulsing each) –
of pulsing –for the status SKF

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filtering unit STRONG-5000-S15.10.2019
Time T31 = 20s
Akt PoziomWe = HI
Screen SETTINGS 5/6
[Time T31]:{1-99sec}
Time T31 –delay time of the reading (reception) of the signal, from the
inputs of the pressure control, within the circuit of the electro-valves
[AktPoziomWe]:{LO I HI}
AktPozimWe –the level of signal (from the input of pressure control) is
activated
Tset = 21 0C
Screen SETTINGS 6/6
[Tset]:{10÷60}
Tset –the applied temperature for the controlling with heating or cooling
–depending on the parameter [TEMP REG]
Sub-menu INPUT / OUTPUT
DI: 000111000
DO: 101010
Screen INPUTS / OUTPUTS 1/3
(DI)–status of the digital inputs –from DI0 up to DI9
(DO) –status of the digital outputs –from DOUT0 up to DOUT5

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01.10.2019 filtering unit STRONG-5000-S
AIN: -- %
TO: 0000
Screen INPUTS / OUTPUTS 2/3
(AIN) –status of the analogue input 0-10V
(TO)–status of the outputs of impulses T1-T4
Tb = +25.5 0C
StanZas 24 = OK
Screen INPUTS / OUTPUTS 3/3
(Tb) –measuring of temperature on the controller
(StanZas 24V) –the state of transformer fuse 24VAC of the power
supply of the electromagnetic valves
Digital inputs

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filtering unit STRONG-5000-S15.10.2019
–inputs DI4, DI5, DI6 response to the rising edge (emulation of the elevation keyboard)
–inputs DI8 and DI9 response to the level (the functions of inputs are activated from the
level of the controller menu)
–inputs DI0-DI3, DI7 are alarm inputs (masking of the alarms for DI0-DI3activated from
the level of the controller menu)
Digital outputs
All digital outputs are relay outputs.
DOUT0
separable output of the control system of the fan contactor
DOUT1
switchable output, collective signal of the alarm
DOUT2
switchable output, indication of the fan work
DOUT3
switchable output, indication of the filters regeneration
DOUT4
switchable output, indication of the correct supply of the board and of the elec-
tromagnetic valves
DOUT5
switchable output, control with the cooling or heating in the function of mode,
applied temperature and temperature measured by the sensor on the board
of the controller (Screen MODES 2/6, Screen SETTINGS 6/6, Screen INPUTS
/ OUTPUTS 1/3 and 3/3
States of emergency (alarm)
The alarm from the inputs of the pressure controls (pressostats) DI0 up to DI3 (additional signal-
ling by means of H3 lamp):
Appearance of any of the alarms ALPR1 –ALPR4 activates the alarm lamp H3 lighting pulsati-
vely, as well as switches on the acoustic signal (buzzer).
To confirm the alarm, press the S2 (STOP) button. The occurrence of the alarm blocks the sys-
tem function –until the alarm stops. After the alarm reason is fixed, press the S2 (STOP) button
one more time –this will delete the H3 lamp.
In case of the adjusted parameter {Cons. STOP = ON}the alarm can be confirmed, and subse-
quently deleted by means of the input DI5.
CAUTION: The activated alarms ALPR1 –ALPR4 can be blocked by a parameter {ALPR akt.
=NIE} on the Screen MODES 4/6.
The alarm from the input (that confirms the function of the motor disconnector) –addi-
tional signalling by means of H1):
All the time, the system controls the status of the disconnector of the fan motor. In case of the
signal of contact opening –occurs an immediate interruption of the system function. The alarm
is signalised by the H1 lamp lighting in blinking. Whereas, when the alarm appears on the con-
troller display (on the Master Screen) –a message ALRS emerges.
The ALRS alarm activates the H3 alarm lamp lighting pulsatively. The alarm has to be confir-
med with the button S2 (STOP). The alarm causes blockage of the system, until the alarm dis-
appears. After the alarm reason has vanished, press the S2 (STOP) one more time –this will
switch off the lamp H3.
In case of the adjusted parameter CONS. STOP =ON the alarm can be confirmed, and subse-
quently it can be deleted with input DI5.
The alarm indicating the lack of supply of the electro-valves (additional signalling with
H3).
The signal controlling the correctness of power supply 24VAC is for operating the electromag-
netic valves. The controller indicates on display the lack of supply in case when for example the
fuse is burned out.