Kluber Lubrication Klubermatic PRO User manual

We have taken great care when compiling all the details contained in this documentation.
However, we cannot rule out discrepancies and we reserve the right to make technical changes to the product
without giving advance notice.
We do not assume any judicial responsibility or liability for damages which may ensue as a result.
We will include any necessary changes in the next edition.
Compiled and printed: 12/10/2020
Klübermatic PRO 250 / 500 1 - 20
Klübermatic PRO C 250 / 500 21 - 40
Klübermatic PRO / PRO C LINE 250 / 500 41 - 44
Klübermatic Distributor PRO MP-6 45 - 61
Accessories and Spare Parts 62 - 63
Declaration of Conformity:
– PRO / PRO LINE
– PRO C / PRO C LINE
– Distributor PRO MP-6
64 - 66
Drilling template 67 - 68
Klüber Lubrication München SE & Co. KG
Geisenhausenerstr. 7
81379 München
Germany
www.klueber.com
This operating manual is valid for:

Preface
About this Operating Manual
Terms Used
Usage of Safety Instructions
Legal Requirements
Safety Instructions
Persons Responsible for Safety
General Safety Instructions
Safety Information for Klübermatic PRO / PRO C / PRO/PRO C LINE / Distributor PRO MP-6
The lubrication system Klübermatic PRO 1
Quick reference guide ............................................................................................................................................ 3
1. General Information ................................................................................................................................................ 4
1.1 Delivery / Content
1.2 Storage
1.3 Markings
1.4 Intended Usage
2. Technical Data ......................................................................................................................................................... 5
2.1 Design of the Klübermatic PRO Lubricator
3. Mounting and Assembly of the Lubrication System ........................................................................................... 7
3.1 Mounting the Drive Unit onto a Fixing Device for Wall-Mounting
3.2 Assembly of the Lubricator
4. Display and Control Elements of the Lubrication System .................................................................................. 10
4.1 Display Elements
4.2 Function Indication on the Display
4.3 Function Indication via the LEDs
4.4 Control Buttons
5. Operation and Control ............................................................................................................................................ 1 1
5.1 Preparations
5.2 Prior to Operation
5.3 Setting into Operation
5.4 During Operation
5.5 Switching the Lubrication System On
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5.7 Determining the Discharge Period
5.8 Settings and Display for Klübermatic PRO
5.9 Calculation of the Remaining Discharge Period
6. Replacement of the PRO LC .................................................................................................................................. 17
6.1 Setting the Volume of the PRO LC
6.2 How to Replace the PRO LC
7. Trouble Shooting .................................................................................................................................................... 19
7.1 Error Messages on the Display
7.2 Trouble Shooting Guide
8. Disposal ................................................................................................................................................................... 20
The Lubrication System Klübermatic PRO C 21
Quick Reference Guide .......................................................................................................................................... 23
1. General Information ............................................................................................................................................... 24
1.1 Delivery / Content
1.2 Storage
1.3 Markings
1.4 Intended Usage
2. Technical Data ......................................................................................................................................................... 2 5
2.1 Design of the Klübermatic PRO C Lubricator
3. Mounting and Assembly of the Lubrication System ........................................................................................... 27
3.1 Mounting of the Drive Unit onto a Fixing Device for Wall-Mounting
3.2 Assembly of the Lubricator
3.3 Connect the Connecting Cable to the Lubricator
4. Display and Control Elements of the Lubrication System .................................................................................. 30
4.1 Display Elements
4.2 Function Indication on the Display
4.3 Function Indication via the LEDs
4.4 Function Indication via the Connected Control System
4.5 Control Buttons
Table of Contents

5. Operation and Control ............................................................................................................................................ 31
5.1 Preparations
5.2 Prior to Operation
5.3 Setting into Operation
5.4 During Operation
5.5 Switching the Lubrication System On
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5.7 Determining the Discharge Period Without Impulse Mode
5.8 Settings and Display for Klübermatic PRO C
5.9 Calculation of the Remaining Discharge Period
5.10 Impulse Mode via the Connected Control System
6. Replacement of the PRO LC .................................................................................................................................. 37
6.1 Setting the Volume of the PRO LC
6.2 How to Replace the PRO LC
7. Trouble Shooting .................................................................................................................................................... 39
7.1 Error Messages on the Display
7.2 Fault Signaling via the Connected Control System
7.3 Trouble Shooting Guide
8. Disposal ................................................................................................................................................................... 40
The Lubrication System Klübermatic PRO / PRO C LINE 250 / 500 41
The Klübermatic Distributor PRO MP-6 45
Quick Reference Guide .......................................................................................................................................... 47
1. General Information ................................................................................................................................................ 4 8
1.1 Delivery / Content
1.2 Markings
1.3 Intended Usage
2. Technical Data ......................................................................................................................................................... 49
2.1 Design of the Klübermatic Distributor PRO MP-6
2.2 Accessories
3. Mounting and Assembly of the Distributor .......................................................................................................... 51
3.1 Mounting the Connections
3.2 Distributor Housing
3.3 Combination of Distributor and Lubricator
4. Operation and Control ............................................................................................................................................ 5 4
4.1 Preparations
4.2 Prior to Operation
4.3 Setting into Operation
4.4 During Operation
4.5 Switching the Complete Lubrication System On
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4.7 Determining the Discharge Period
4.8 Setting the Discharge Period
4.9 Activation of Outlets
4.10 Initialization of Distributor
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5. Trouble Shooting .................................................................................................................................................... 60
5.1 Error Messages of the Distributor on the Display of the Lubricator
5.2 Trouble Shooting Guide
6. Disposal ................................................................................................................................................................... 61
Accessories and Spare Parts 62
Declaration of Conformity 64
Drilling template 67

About this Operating Manual
– This operating manual is intended for the safe operation of the Klübermatic PRO/PRO C, PRO/PRO C LINE
automatic lubricator and the Klübermatic distributor PRO MP-6. It contains safety instructions which must be
adhered to.
– Everyone who works on or with the lubricator and the distributor must have access to this operating manual
during their shift. They must also pay attention to all relevant instructions and notices.
– The operating manual must always be kept complete and in easy to read condition.
Terms Used
–Lubrication system Klübermatic PRO
In the following text, the “lubrication system Klübermatic PRO” will either be called “lubricator” or by its name
“Klübermatic PRO”.
–Lubrication system Klübermatic PRO C
In the following text, the “lubrication system Klübermatic PRO C” will either be called “lubricator” or by its
name “Klübermatic PRO C”.
–Lubrication system Klübermatic PRO/PRO C LINE
In the following text, the “lubrication system Klübermatic PRO/PRO C LINE” will either be called “lubricator”
or by its name “Klübermatic PRO/PRO C LINE”.
–Lubrication Canister
In the following text, the “Lubrication Canister” will be called “PRO LC”. The user can order the PRO LC with
GLႇHUHQWOXEULFDQWVDQGLQVL]HFP3 and 500 cm3.
–Klübermatic Distributor PRO MP-6
In the following text, the “Klübermatic Distributor PRO MP-6” will either be called “distributor” or by its name
“Klübermatic MP-6”.
–Battery PRO B
In the following text, „battery PRO B“ will be called „battery“.
Usage of Safety Instructions
All safety instructions in this operating manual are standardized.
Danger Signs
This sign warns you of any danger to people’s health or to subjects.
Tips
This sign alerts you to application tips which will help you in doing certain tasks quicker and safer.
Legal Requirements
Liability
– The information, data and tips stated in this operating manual were up-to-data as of the printing date.
No claims for already delivered lubricators Klübermatic PRO/PRO C, PRO/ PRO C LINE and distributors
Klübermatic PRO MP-6 can be made based on the information, pictures and descriptions.
– Klüber can not be held liable for damages and malfunctions caused by
– inappropriate usage;
– unauthorized alterations to the drive system, the PRO LC or the distributor;
– inappropriate operations on or with the lubricator and the distributor;
– incorrect operation and settings of the lubricator and the distributor;
– incorrect settings of time and size of the complete lubrication system;
– ignoring the operating manual of the distributor or the lubricator.
Warranty
– Warranty terms and conditions: see terms and conditions of sale and delivery appertaining to Klüber.
– /RGJHDQ\ZDUUDQW\FODLPVZLWK\RXUORFDOVXSSOLHULPPHGLDWHO\DIWHUWKHGHIHFWRUHUURUKDVEHHQLGHQWL¿HG
– The warranty expires in all instances where no liability claims can be enforced.
Preface

Persons Responsible for Safety
– 7KHRSHUDWRURUKLVVDIHW\RႈFHUPXVWZDUUDQW
– that all the relevant regulations, instructions and laws are adhered to;
– WKDWRQO\TXDOL¿HGSHUVRQQHOZLOOZRUNZLWKDQGRQWKHOXEULFDWRUGLVWULEXWRU
– that unauthorized personnel are not allowed to work with and on the lubricator/distributor;
– that the safety regulations are adhered to when mounting the lubricator/distributor or during maintenance.
General Safety Instructions
– We are not laying claim to completeness as regards these safety instructions. Please contact Klüber
Customer Service if you have any queries or problems.
– At the time of delivery the lubricator/distributor is in line with state-of-the-art technology and in principle is
considered to be safe to operate.
– The distributor may only be used with a lubricator of the Klübermatic PRO range.
– Dangers emanate from the lubricator/distributor for persons, the lubricator/distributor itself and for other
material assets of the operator if
– XQTXDOL¿HGSHUVRQQHORSHUDWHVWKHOXEULFDWRUGLVWULEXWRU
– the lubricator/distributor is used inappropriately and for operations that it was not intended to be used for;
– the lubricator/distributor setting / variation is incorrect;
– the lubricator/distributor is opened by force while in operation;
– the lubricator/distributor is not mounted with the Klübermatic mounting device;
– the tube connection to the lubrication point was not carried out and attached correctly.
– Operate the lubricator/distributor only when it is in perfect condition.
– 5HWUR¿WWLQJFKDQJLQJRUUHFRQVWUXFWLQJWKHOXEULFDWRUGLVWULEXWRULVQRWDOORZHG.OEHUPXVWEHFRQVXOWHG¿UVW
– Only original tube connections and connectors from Klüber can be used on or with the lubrication system
since these will withhold high pressures of up to 25 bar (360psi).
– Only an original connecting cable from Klüber can be used to connect the lubricator PRO C to your control
system and your equipment.
– Ambient media, especially chemically aggressive substances, can attack seals and plastic.
Safety Information for Klübermatic PRO / PRO C / PRO/PRO C LINE / Distributor PRO MP-6
Safety during Installation and Maintenance
– (QVXUHWKDWDOOZRUNVWDWLRQVDQGWUDႈFURXWHVDUHFOHDQDQGVDIH
– Ensure that the relevant regulations and guidelines are adhered to when the installation or maintenance
work is carried out in places where danger of falling exists.
– Ensure that the relevant safety and operating instructions are observed when the lubricators are installed
or serviced on machines or in factories (e.g. to stop the machine).
Safety When Handling Lubricants
– $YRLGFRQWDFWRIOXEULFDQWZLWKH\HVVNLQDQGFORWKLQJ
– $YRLGVZDOORZLQJRIOXEULFDQW
– 3UHYHQWOXEULFDQWIURPJHWWLQJLQWRVRLORUVHZHUV\VWHP
– 2EVHUYHVDIHW\GDWDVKHHWVRIOXEULFDQWV
Lubricant data sheets may be obtained from Klüber.
– /XEULFDQWRQWUDႈFZD\VZLOOLQFUHDVHWKHGDQJHURIVOLSSLQJ7KHUHIRUHLPPHGLDWHO\FOHDQOXEULFDQWIURP
ÀRRUVZLWKVSHFLDOFOHDQHU
– 2QO\XVHRULJLQDO352/&IURP.OEHU
Safety When Working on Electrical Equipment
– :RUNVRQHOHFWULFDOHTXLSPHQWPD\RQO\EHFDUULHGRXWE\TXDOL¿HGSHUVRQQHO
– 'DQJHURIVSDUNLQJDQG¿UHKD]DUGLQFDVHRIDVKRUWFLUFXLW
– 'RQRWZRUNRQOLYHSDUWVRIWKHHOHFWULFDOHTXLSPHQW
– Protect live parts of the electrical equipment according to the voltage, frequency and application type by
LQVXODWLRQDQGE\WKHLUSRVLWLRQDQGDUUDQJHPHQW
Safety when Handling Batteries!
– $YRLGFRQWDFWRIEDWWHU\VXEVWDQFHVZLWKH\HVVNLQDQGFORWKLQJ
– $YRLGVZDOORZLQJDQ\OHDNLQJEDWWHU\VXEVWDQFHV
– 'RQRWH[SRVHEDWWHULHVWRH[WUHPHKHDWDQGGRQRWWKURZLQWRRSHQ¿UH
– 'RQRWUHFKDUJHEDWWHULHV
– (QVXUHWKDWUHJXODWLRQVIRUZDVWHGLVSRVDORIEDWWHULHVDUHREVHUYHG
– 2QO\XVHRULJLQDOEDWWHULHVIURP.OEHU
Safety Instructions

1
Klübermatic PRO
1

2
Klübermatic PRO
Display
Drive Unit
Lubrication System Klübermatic PRO
Content
'HVFULSWLRQRIWKH¿OOLQJGDWHDQGWKH
contained lubricant
Type
Product type and size of PRO LC
Display
Informs about operating conditions,
malfunctions, settings, and the
lubricant volume left in the
PRO LC.
Push Button: ON/OFF/SELECT
To turn system ON or OFF and to
change settings.
Green LED
Additional indication of the current
operating condition
Connector for Klübermatic
distributor PRO MP-6
Connection thread
G3/8 for application into
a lubrication point or for
connecting a grease tube
Protection cover
With bayonet catch for quick
opening/closing
PRO LC
(Lubrication Canister)
Cartridge, piston, spindle
¿OOHGZLWKOXEULFDQW
Red LED
Additional malfunction
indication
Push Button: MODE/SAVE
Leads to the
&RQ¿JXUDWLRQ0HQXDQGVDYHV
the selected settings.
Drive Unit
Contains electronics,
motor, and pump system.
Battery Compartment
For insertion of battery
PRO B
Catch
For driving the spindle
Interlocking Teeth
To position the PRO LC.
No function!
Setting of PRO LC size
is done via menu on the
display.
Battery PRO B
Config.
TimePIN
Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC250
&RQ¿JXUDWLRQPHQX
For entering the settings
Outlets 1 - 6
Shows activated outlets.
Number
Shows remaining volume,
discharge period, outlet no.,
PIN, and malfunction codes.
Setting Mode
Displays the current setting in days,
weeks, or months.
Size of PRO LC
Displays volume of PRO LC
(250 or 500 cm3).
Ice icon
Indicates either that the temperature
fell below 0 °C/32 °F (icon blinking),
RUWKDWWKHORZWHPSHUDWXUHVKXWRႇ
(below -20 °C/-4 °F) has turned the
V\VWHPRႇLFRQSHUPDQHQW
Remaining volume of
the PRO LC
Shows the lubricant
remaining in the PRO LC
in % volume.

3
Klübermatic PRO
Quick Reference Guide for the Lubrication System Klübermatic PRO
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%HIRUHWKH¿UVWLQVWDOODWLRQRIWKH.OEHUPDWLF352DQGZKHQHYHU\RXQHHGGHWDLOHGLQVWUXFWLRQV\RXVKRXOGUHDGWKH
complete Operating Manual which contains information that must be observed. Make sure to follow the instructions
given in the chapter “Safety Notes”.
Assembly of Klübermatic PRO / Exchange of PRO LC
(refer to chapter 3 and 6)
– Mount the drive unit on the mounting plate and secure it at the three pre-drilled holes (see attached
template).
– Insert a new battery PRO B into the battery compartment (follow directions of the arrows).
– Place the PRO LC inside the cover and remove the plug of the PRO LC.
– Push the PRO LC into the cover until lubricant comes out of the opening.
– Place the PRO LC with its cover on the drive unit. Make sure that the catch locks and that the teeth
of PRO LC and drive unit interlock.
– Turn the cover clockwise until the bayonet catch locks.
Determine Discharge Period
(refer to chapter 5.7)
– Refer to the manufacturer’s guidelines about the lubrication point that you want to lubricate, in order
to determine the required lubricant amount in cm3 per one hundred operating hours.
–5HIHUWRFKDUWFKDSWHUFKDUWDQG¿QG\RXUUHTXLUHGOXEULFDWLRQDPRXQW%DVHGRQWKDWWKHFKDUW
will show you the required PRO LC size, the setting of the discharge period, and the setting mode.
Setting of PRO LC Size, Discharge Period, Outlets and PIN
(refer to chapter 5.8)
– Hold down the MODE/SAVE button until the set time is displayed.
– Hold down the MODE/SAVE button again until you reach the current PIN (PIN cannot be changed
here/PIN setting at delivery is “ ”).
– Hold down the MODE/SAVE button again until you reach the other setting menus:
PRO LC, discharge period, outlets (only with attached Klübermatic MP-6) and PIN change.
Change settings with a short push of MODE/SAVE or ON/OFF/SELECT.
Save Settings
(refer to chapter 5.8)
– Keep the MODE/SAVE button pressed until display shows “ ”.
Starting Klübermatic PRO
(refer to chapter 5.5)
– Hold down the ON/OFF/SELECT button until the “Remaining Volume” appears in the display and the
green LED starts blinking.
Stopping Klübermatic PRO
(refer to chapter 5.6)
– Keep the ON/OFF/SELECT button pressed until the display shows “ ”.
Klübermatic Distributor PRO MP-6 45

4
Klübermatic PRO
1. General Information
1.1 Delivery / Content
–.OEHUPDWLF352ZLOOEHGHOLYHUHGDFFRUGLQJWRFXVWRPHUVSHFL¿FDWLRQVLQUHJDUGVWRW\SHRIJUHDVHDQG
size of PRO LC. The user must only assemble it and adjust the desired settings.
– Mounting device and screws included.
– Battery PRO B
– Operating instructions and EC Conformity Declaration included.
Upon delivery, make sure to check if the delivered goods correspond to your order.
Klüber will not accept liability for subsequent claims of any shortcomings.
– Please immediately forward any claims:
– of noticeable transport damage directly to the forwarder.
– of noticeable faults, shortcomings or defects directly to your Klüber distributor.
1.2 Storage
When the lubricators are not immediately installed, you must ensure
appropriate storage conditions in dry, dust free places with a temperature
of +20 °C ± 5 °C (+68 °F ± 9 °F).
Make sure that PRO LC and battery PRO B are not stored longer than one year.
For drive unit (1) protection during storage: Do not remove protection cover (2),
disc (3), and plug (4) until you are ready to install the system (see chapter 5.2).
1.3 Markings
– The lubricator Klübermatic PRO is clearly marked with a label (serial number) on the drive system and a label
on the PRO LC.
–CE mark on the drive unit.
–UL mark on the drive unit:
“This equipment is suitable for use in Class I, Div. 2, Groups A, B, C and D; or Non-Hazardous Locations only.
Warning - Explosions Hazard - Substitution of components may impair suitability for Class I, Division 2.
7KHOXEULFDQWVGLVSHQVHGE\WKLVHTXLSPHQWDUHWRKDYHÀDVKSRLQWVJUHDWHUWKDQ)³
– Manufacturer:
perma-tec GmbH & Co. KG
Hammelburger Straße 21
97717 Euerdorf
Germany
Tel: [phone] E-mail: [email protected]
Fax: [phone] Web page: www.perma-tec.com
1.4 Intended Usage
The lubricator Klübermatic PRO
– immediately supplies all lubrication points with lubricant, at a pressure build-up of max. 25 bar (360 psi.),
permanently, precisely and independent of temperature;
– has passed the environmental audit according to standard EN 60068-2-6 (vibration test) without any
component damage or malfunctions. In test: PRO drive unit with MP-6, PRO LC 500 cm3, and mounting
device in various mounting positions;
– can be used for all lubrication points of sliding- and roller bearings, drive- and transport chains, sliding
guideways, open gears and seals;
–must be used with a suitable protection box (refer to ”Accessories and Spare Parts”) if operated outside or
around splashing water;
– should only be connected to/used with original lubrication tubes from Klüber;
– is intended for use on machinery and equipment;
–LVRQO\WREHXVHGIRUWKHRUGHUHGSXUSRVHDQGSXUSRVHVFRQ¿UPHGE\.OEHU
– is only to be used for operating conditions recommended in this operating manual;
– is only to be used with settings and variations recommended in this operating manual.
Any other usage, setting, addition, and variation is considered to be inappropriate!
(4)
(2)
(1)
(3)