Kluber Lubrication Klubermatic PRO User manual

We have taken great care when compiling all the details contained in this documentation.
However, we cannot rule out discrepancies and we reserve the right to make technical changes to the product
without giving advance notice.
We do not assume any judicial responsibility or liability for damages which may ensue as a result.
We will include any necessary changes in the next edition.
Compiled and printed: 12/10/2020
Klübermatic PRO 250 / 500 1 - 20
Klübermatic PRO C 250 / 500 21 - 40
Klübermatic PRO / PRO C LINE 250 / 500 41 - 44
Klübermatic Distributor PRO MP-6 45 - 61
Accessories and Spare Parts 62 - 63
Declaration of Conformity:
– PRO / PRO LINE
– PRO C / PRO C LINE
– Distributor PRO MP-6
64 - 66
Drilling template 67 - 68
Klüber Lubrication München SE & Co. KG
Geisenhausenerstr. 7
81379 München
Germany
www.klueber.com
This operating manual is valid for:

Preface
About this Operating Manual
Terms Used
Usage of Safety Instructions
Legal Requirements
Safety Instructions
Persons Responsible for Safety
General Safety Instructions
Safety Information for Klübermatic PRO / PRO C / PRO/PRO C LINE / Distributor PRO MP-6
The lubrication system Klübermatic PRO 1
Quick reference guide ............................................................................................................................................ 3
1. General Information ................................................................................................................................................ 4
1.1 Delivery / Content
1.2 Storage
1.3 Markings
1.4 Intended Usage
2. Technical Data ......................................................................................................................................................... 5
2.1 Design of the Klübermatic PRO Lubricator
3. Mounting and Assembly of the Lubrication System ........................................................................................... 7
3.1 Mounting the Drive Unit onto a Fixing Device for Wall-Mounting
3.2 Assembly of the Lubricator
4. Display and Control Elements of the Lubrication System .................................................................................. 10
4.1 Display Elements
4.2 Function Indication on the Display
4.3 Function Indication via the LEDs
4.4 Control Buttons
5. Operation and Control ............................................................................................................................................ 1 1
5.1 Preparations
5.2 Prior to Operation
5.3 Setting into Operation
5.4 During Operation
5.5 Switching the Lubrication System On
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5.7 Determining the Discharge Period
5.8 Settings and Display for Klübermatic PRO
5.9 Calculation of the Remaining Discharge Period
6. Replacement of the PRO LC .................................................................................................................................. 17
6.1 Setting the Volume of the PRO LC
6.2 How to Replace the PRO LC
7. Trouble Shooting .................................................................................................................................................... 19
7.1 Error Messages on the Display
7.2 Trouble Shooting Guide
8. Disposal ................................................................................................................................................................... 20
The Lubrication System Klübermatic PRO C 21
Quick Reference Guide .......................................................................................................................................... 23
1. General Information ............................................................................................................................................... 24
1.1 Delivery / Content
1.2 Storage
1.3 Markings
1.4 Intended Usage
2. Technical Data ......................................................................................................................................................... 2 5
2.1 Design of the Klübermatic PRO C Lubricator
3. Mounting and Assembly of the Lubrication System ........................................................................................... 27
3.1 Mounting of the Drive Unit onto a Fixing Device for Wall-Mounting
3.2 Assembly of the Lubricator
3.3 Connect the Connecting Cable to the Lubricator
4. Display and Control Elements of the Lubrication System .................................................................................. 30
4.1 Display Elements
4.2 Function Indication on the Display
4.3 Function Indication via the LEDs
4.4 Function Indication via the Connected Control System
4.5 Control Buttons
Table of Contents

5. Operation and Control ............................................................................................................................................ 31
5.1 Preparations
5.2 Prior to Operation
5.3 Setting into Operation
5.4 During Operation
5.5 Switching the Lubrication System On
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5.7 Determining the Discharge Period Without Impulse Mode
5.8 Settings and Display for Klübermatic PRO C
5.9 Calculation of the Remaining Discharge Period
5.10 Impulse Mode via the Connected Control System
6. Replacement of the PRO LC .................................................................................................................................. 37
6.1 Setting the Volume of the PRO LC
6.2 How to Replace the PRO LC
7. Trouble Shooting .................................................................................................................................................... 39
7.1 Error Messages on the Display
7.2 Fault Signaling via the Connected Control System
7.3 Trouble Shooting Guide
8. Disposal ................................................................................................................................................................... 40
The Lubrication System Klübermatic PRO / PRO C LINE 250 / 500 41
The Klübermatic Distributor PRO MP-6 45
Quick Reference Guide .......................................................................................................................................... 47
1. General Information ................................................................................................................................................ 4 8
1.1 Delivery / Content
1.2 Markings
1.3 Intended Usage
2. Technical Data ......................................................................................................................................................... 49
2.1 Design of the Klübermatic Distributor PRO MP-6
2.2 Accessories
3. Mounting and Assembly of the Distributor .......................................................................................................... 51
3.1 Mounting the Connections
3.2 Distributor Housing
3.3 Combination of Distributor and Lubricator
4. Operation and Control ............................................................................................................................................ 5 4
4.1 Preparations
4.2 Prior to Operation
4.3 Setting into Operation
4.4 During Operation
4.5 Switching the Complete Lubrication System On
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4.7 Determining the Discharge Period
4.8 Setting the Discharge Period
4.9 Activation of Outlets
4.10 Initialization of Distributor
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5. Trouble Shooting .................................................................................................................................................... 60
5.1 Error Messages of the Distributor on the Display of the Lubricator
5.2 Trouble Shooting Guide
6. Disposal ................................................................................................................................................................... 61
Accessories and Spare Parts 62
Declaration of Conformity 64
Drilling template 67

About this Operating Manual
– This operating manual is intended for the safe operation of the Klübermatic PRO/PRO C, PRO/PRO C LINE
automatic lubricator and the Klübermatic distributor PRO MP-6. It contains safety instructions which must be
adhered to.
– Everyone who works on or with the lubricator and the distributor must have access to this operating manual
during their shift. They must also pay attention to all relevant instructions and notices.
– The operating manual must always be kept complete and in easy to read condition.
Terms Used
–Lubrication system Klübermatic PRO
In the following text, the “lubrication system Klübermatic PRO” will either be called “lubricator” or by its name
“Klübermatic PRO”.
–Lubrication system Klübermatic PRO C
In the following text, the “lubrication system Klübermatic PRO C” will either be called “lubricator” or by its
name “Klübermatic PRO C”.
–Lubrication system Klübermatic PRO/PRO C LINE
In the following text, the “lubrication system Klübermatic PRO/PRO C LINE” will either be called “lubricator”
or by its name “Klübermatic PRO/PRO C LINE”.
–Lubrication Canister
In the following text, the “Lubrication Canister” will be called “PRO LC”. The user can order the PRO LC with
GLႇHUHQWOXEULFDQWVDQGLQVL]HFP3 and 500 cm3.
–Klübermatic Distributor PRO MP-6
In the following text, the “Klübermatic Distributor PRO MP-6” will either be called “distributor” or by its name
“Klübermatic MP-6”.
–Battery PRO B
In the following text, „battery PRO B“ will be called „battery“.
Usage of Safety Instructions
All safety instructions in this operating manual are standardized.
Danger Signs
This sign warns you of any danger to people’s health or to subjects.
Tips
This sign alerts you to application tips which will help you in doing certain tasks quicker and safer.
Legal Requirements
Liability
– The information, data and tips stated in this operating manual were up-to-data as of the printing date.
No claims for already delivered lubricators Klübermatic PRO/PRO C, PRO/ PRO C LINE and distributors
Klübermatic PRO MP-6 can be made based on the information, pictures and descriptions.
– Klüber can not be held liable for damages and malfunctions caused by
– inappropriate usage;
– unauthorized alterations to the drive system, the PRO LC or the distributor;
– inappropriate operations on or with the lubricator and the distributor;
– incorrect operation and settings of the lubricator and the distributor;
– incorrect settings of time and size of the complete lubrication system;
– ignoring the operating manual of the distributor or the lubricator.
Warranty
– Warranty terms and conditions: see terms and conditions of sale and delivery appertaining to Klüber.
– /RGJHDQ\ZDUUDQW\FODLPVZLWK\RXUORFDOVXSSOLHULPPHGLDWHO\DIWHUWKHGHIHFWRUHUURUKDVEHHQLGHQWL¿HG
– The warranty expires in all instances where no liability claims can be enforced.
Preface

Persons Responsible for Safety
– 7KHRSHUDWRURUKLVVDIHW\RႈFHUPXVWZDUUDQW
– that all the relevant regulations, instructions and laws are adhered to;
– WKDWRQO\TXDOL¿HGSHUVRQQHOZLOOZRUNZLWKDQGRQWKHOXEULFDWRUGLVWULEXWRU
– that unauthorized personnel are not allowed to work with and on the lubricator/distributor;
– that the safety regulations are adhered to when mounting the lubricator/distributor or during maintenance.
General Safety Instructions
– We are not laying claim to completeness as regards these safety instructions. Please contact Klüber
Customer Service if you have any queries or problems.
– At the time of delivery the lubricator/distributor is in line with state-of-the-art technology and in principle is
considered to be safe to operate.
– The distributor may only be used with a lubricator of the Klübermatic PRO range.
– Dangers emanate from the lubricator/distributor for persons, the lubricator/distributor itself and for other
material assets of the operator if
– XQTXDOL¿HGSHUVRQQHORSHUDWHVWKHOXEULFDWRUGLVWULEXWRU
– the lubricator/distributor is used inappropriately and for operations that it was not intended to be used for;
– the lubricator/distributor setting / variation is incorrect;
– the lubricator/distributor is opened by force while in operation;
– the lubricator/distributor is not mounted with the Klübermatic mounting device;
– the tube connection to the lubrication point was not carried out and attached correctly.
– Operate the lubricator/distributor only when it is in perfect condition.
– 5HWUR¿WWLQJFKDQJLQJRUUHFRQVWUXFWLQJWKHOXEULFDWRUGLVWULEXWRULVQRWDOORZHG.OEHUPXVWEHFRQVXOWHG¿UVW
– Only original tube connections and connectors from Klüber can be used on or with the lubrication system
since these will withhold high pressures of up to 25 bar (360psi).
– Only an original connecting cable from Klüber can be used to connect the lubricator PRO C to your control
system and your equipment.
– Ambient media, especially chemically aggressive substances, can attack seals and plastic.
Safety Information for Klübermatic PRO / PRO C / PRO/PRO C LINE / Distributor PRO MP-6
Safety during Installation and Maintenance
– (QVXUHWKDWDOOZRUNVWDWLRQVDQGWUDႈFURXWHVDUHFOHDQDQGVDIH
– Ensure that the relevant regulations and guidelines are adhered to when the installation or maintenance
work is carried out in places where danger of falling exists.
– Ensure that the relevant safety and operating instructions are observed when the lubricators are installed
or serviced on machines or in factories (e.g. to stop the machine).
Safety When Handling Lubricants
– $YRLGFRQWDFWRIOXEULFDQWZLWKH\HVVNLQDQGFORWKLQJ
– $YRLGVZDOORZLQJRIOXEULFDQW
– 3UHYHQWOXEULFDQWIURPJHWWLQJLQWRVRLORUVHZHUV\VWHP
– 2EVHUYHVDIHW\GDWDVKHHWVRIOXEULFDQWV
Lubricant data sheets may be obtained from Klüber.
– /XEULFDQWRQWUDႈFZD\VZLOOLQFUHDVHWKHGDQJHURIVOLSSLQJ7KHUHIRUHLPPHGLDWHO\FOHDQOXEULFDQWIURP
ÀRRUVZLWKVSHFLDOFOHDQHU
– 2QO\XVHRULJLQDO352/&IURP.OEHU
Safety When Working on Electrical Equipment
– :RUNVRQHOHFWULFDOHTXLSPHQWPD\RQO\EHFDUULHGRXWE\TXDOL¿HGSHUVRQQHO
– 'DQJHURIVSDUNLQJDQG¿UHKD]DUGLQFDVHRIDVKRUWFLUFXLW
– 'RQRWZRUNRQOLYHSDUWVRIWKHHOHFWULFDOHTXLSPHQW
– Protect live parts of the electrical equipment according to the voltage, frequency and application type by
LQVXODWLRQDQGE\WKHLUSRVLWLRQDQGDUUDQJHPHQW
Safety when Handling Batteries!
– $YRLGFRQWDFWRIEDWWHU\VXEVWDQFHVZLWKH\HVVNLQDQGFORWKLQJ
– $YRLGVZDOORZLQJDQ\OHDNLQJEDWWHU\VXEVWDQFHV
– 'RQRWH[SRVHEDWWHULHVWRH[WUHPHKHDWDQGGRQRWWKURZLQWRRSHQ¿UH
– 'RQRWUHFKDUJHEDWWHULHV
– (QVXUHWKDWUHJXODWLRQVIRUZDVWHGLVSRVDORIEDWWHULHVDUHREVHUYHG
– 2QO\XVHRULJLQDOEDWWHULHVIURP.OEHU
Safety Instructions

1
Klübermatic PRO
1

2
Klübermatic PRO
Display
Drive Unit
Lubrication System Klübermatic PRO
Content
'HVFULSWLRQRIWKH¿OOLQJGDWHDQGWKH
contained lubricant
Type
Product type and size of PRO LC
Display
Informs about operating conditions,
malfunctions, settings, and the
lubricant volume left in the
PRO LC.
Push Button: ON/OFF/SELECT
To turn system ON or OFF and to
change settings.
Green LED
Additional indication of the current
operating condition
Connector for Klübermatic
distributor PRO MP-6
Connection thread
G3/8 for application into
a lubrication point or for
connecting a grease tube
Protection cover
With bayonet catch for quick
opening/closing
PRO LC
(Lubrication Canister)
Cartridge, piston, spindle
¿OOHGZLWKOXEULFDQW
Red LED
Additional malfunction
indication
Push Button: MODE/SAVE
Leads to the
&RQ¿JXUDWLRQ0HQXDQGVDYHV
the selected settings.
Drive Unit
Contains electronics,
motor, and pump system.
Battery Compartment
For insertion of battery
PRO B
Catch
For driving the spindle
Interlocking Teeth
To position the PRO LC.
No function!
Setting of PRO LC size
is done via menu on the
display.
Battery PRO B
Config.
TimePIN
Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC250
&RQ¿JXUDWLRQPHQX
For entering the settings
Outlets 1 - 6
Shows activated outlets.
Number
Shows remaining volume,
discharge period, outlet no.,
PIN, and malfunction codes.
Setting Mode
Displays the current setting in days,
weeks, or months.
Size of PRO LC
Displays volume of PRO LC
(250 or 500 cm3).
Ice icon
Indicates either that the temperature
fell below 0 °C/32 °F (icon blinking),
RUWKDWWKHORZWHPSHUDWXUHVKXWRႇ
(below -20 °C/-4 °F) has turned the
V\VWHPRႇLFRQSHUPDQHQW
Remaining volume of
the PRO LC
Shows the lubricant
remaining in the PRO LC
in % volume.

3
Klübermatic PRO
Quick Reference Guide for the Lubrication System Klübermatic PRO
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%HIRUHWKH¿UVWLQVWDOODWLRQRIWKH.OEHUPDWLF352DQGZKHQHYHU\RXQHHGGHWDLOHGLQVWUXFWLRQV\RXVKRXOGUHDGWKH
complete Operating Manual which contains information that must be observed. Make sure to follow the instructions
given in the chapter “Safety Notes”.
Assembly of Klübermatic PRO / Exchange of PRO LC
(refer to chapter 3 and 6)
– Mount the drive unit on the mounting plate and secure it at the three pre-drilled holes (see attached
template).
– Insert a new battery PRO B into the battery compartment (follow directions of the arrows).
– Place the PRO LC inside the cover and remove the plug of the PRO LC.
– Push the PRO LC into the cover until lubricant comes out of the opening.
– Place the PRO LC with its cover on the drive unit. Make sure that the catch locks and that the teeth
of PRO LC and drive unit interlock.
– Turn the cover clockwise until the bayonet catch locks.
Determine Discharge Period
(refer to chapter 5.7)
– Refer to the manufacturer’s guidelines about the lubrication point that you want to lubricate, in order
to determine the required lubricant amount in cm3 per one hundred operating hours.
–5HIHUWRFKDUWFKDSWHUFKDUWDQG¿QG\RXUUHTXLUHGOXEULFDWLRQDPRXQW%DVHGRQWKDWWKHFKDUW
will show you the required PRO LC size, the setting of the discharge period, and the setting mode.
Setting of PRO LC Size, Discharge Period, Outlets and PIN
(refer to chapter 5.8)
– Hold down the MODE/SAVE button until the set time is displayed.
– Hold down the MODE/SAVE button again until you reach the current PIN (PIN cannot be changed
here/PIN setting at delivery is “ ”).
– Hold down the MODE/SAVE button again until you reach the other setting menus:
PRO LC, discharge period, outlets (only with attached Klübermatic MP-6) and PIN change.
Change settings with a short push of MODE/SAVE or ON/OFF/SELECT.
Save Settings
(refer to chapter 5.8)
– Keep the MODE/SAVE button pressed until display shows “ ”.
Starting Klübermatic PRO
(refer to chapter 5.5)
– Hold down the ON/OFF/SELECT button until the “Remaining Volume” appears in the display and the
green LED starts blinking.
Stopping Klübermatic PRO
(refer to chapter 5.6)
– Keep the ON/OFF/SELECT button pressed until the display shows “ ”.
Klübermatic Distributor PRO MP-6 45

4
Klübermatic PRO
1. General Information
1.1 Delivery / Content
–.OEHUPDWLF352ZLOOEHGHOLYHUHGDFFRUGLQJWRFXVWRPHUVSHFL¿FDWLRQVLQUHJDUGVWRW\SHRIJUHDVHDQG
size of PRO LC. The user must only assemble it and adjust the desired settings.
– Mounting device and screws included.
– Battery PRO B
– Operating instructions and EC Conformity Declaration included.
Upon delivery, make sure to check if the delivered goods correspond to your order.
Klüber will not accept liability for subsequent claims of any shortcomings.
– Please immediately forward any claims:
– of noticeable transport damage directly to the forwarder.
– of noticeable faults, shortcomings or defects directly to your Klüber distributor.
1.2 Storage
When the lubricators are not immediately installed, you must ensure
appropriate storage conditions in dry, dust free places with a temperature
of +20 °C ± 5 °C (+68 °F ± 9 °F).
Make sure that PRO LC and battery PRO B are not stored longer than one year.
For drive unit (1) protection during storage: Do not remove protection cover (2),
disc (3), and plug (4) until you are ready to install the system (see chapter 5.2).
1.3 Markings
– The lubricator Klübermatic PRO is clearly marked with a label (serial number) on the drive system and a label
on the PRO LC.
–CE mark on the drive unit.
–UL mark on the drive unit:
“This equipment is suitable for use in Class I, Div. 2, Groups A, B, C and D; or Non-Hazardous Locations only.
Warning - Explosions Hazard - Substitution of components may impair suitability for Class I, Division 2.
7KHOXEULFDQWVGLVSHQVHGE\WKLVHTXLSPHQWDUHWRKDYHÀDVKSRLQWVJUHDWHUWKDQ)³
– Manufacturer:
perma-tec GmbH & Co. KG
Hammelburger Straße 21
97717 Euerdorf
Germany
Tel: [phone] E-mail: [email protected]
Fax: [phone] Web page: www.perma-tec.com
1.4 Intended Usage
The lubricator Klübermatic PRO
– immediately supplies all lubrication points with lubricant, at a pressure build-up of max. 25 bar (360 psi.),
permanently, precisely and independent of temperature;
– has passed the environmental audit according to standard EN 60068-2-6 (vibration test) without any
component damage or malfunctions. In test: PRO drive unit with MP-6, PRO LC 500 cm3, and mounting
device in various mounting positions;
– can be used for all lubrication points of sliding- and roller bearings, drive- and transport chains, sliding
guideways, open gears and seals;
–must be used with a suitable protection box (refer to ”Accessories and Spare Parts”) if operated outside or
around splashing water;
– should only be connected to/used with original lubrication tubes from Klüber;
– is intended for use on machinery and equipment;
–LVRQO\WREHXVHGIRUWKHRUGHUHGSXUSRVHDQGSXUSRVHVFRQ¿UPHGE\.OEHU
– is only to be used for operating conditions recommended in this operating manual;
– is only to be used with settings and variations recommended in this operating manual.
Any other usage, setting, addition, and variation is considered to be inappropriate!
(4)
(2)
(1)
(3)

5
Klübermatic PRO
The dashed standard grease- and dotted low temperature-lines show the maximum values allowed.
tube length in meter
-20°C
-10°C
0°C
10°C
20°C
30°C
40°C
50°C
60°C
0°F
20°F
40°F
60°F
80°F
100°F
120°F
140°F
0 1 2 3 4 5
4
4
3
3
2
2
1
1
Temperature in °C
Diagram showing dependency of application temperature
and tube length (inner-Ø 5 mm) for Klüber standard grease
and low temperature grease
Temperature in °F
Application area for
standard grease
Application area for
Low temp. grease
RXWRIVSHFL¿FDWLRQUDQJH
no warranty!
2. Technical Data
L
D
,I\RXUDSSOLFDWLRQLVRXWRIWKHVSHFL¿FDWLRQUDQJHVKRZQLQWKLVGLDJUDPSOHDVHFRQWDFW\RXUORFDO
distributor. Klüber cannot be held liable for these applications.
Example:
1. The application temperature is +5 °C / +41 °F. What is the maximum tube length allowed for standard grease?
Correct Answer: 3 m max. tube length for standard grease, 5 m max. tube length for low temp. grease (arrow
1 meets the dashed line of the standard grease range at 3 m).
2. You want to use a 4 m tube. Up to which temperature can the system be used?
Correct Answer: +10 °C / 50 °F with standard grease -5 °C / 23 °F with low temp. grease (arrow 3 meets
the dotted line of low temp. grease at the -5 °C mark; and the dashed line of the standard grease at the
+10 °C mark).
Klübermatic PRO 250 Klübermatic PRO 500
Volume of the PRO LC 250 cm3500 cm3
Length (L) 210 mm 260 mm
Diameter (D) 92 mm 92 mm
Weight, empty 1.30 kg 1.37 kg
:HLJKW¿OOHGZLWKKLJKSHUIRUPDQFHJUHDVH 1.53 kg 1.82 kg
Discharge period 1 day to 24 months 1 day to 12 months
Discharged volume per lubrication impulse 0.5 cm3
Application temperature -20 °C to +60 °C / -4 °F to +140 °F
Maximum pressure build-up 25 bar / 360 psi Combination of these Maximum-
Values can only be realized by
WHPSHUDWXUHVRI&)
At lower temperatures, the
application is limited according
to the diagram below.
Maximum tube length (inner-Ø 5 mm) 5 m
Lubricants Greases up to rated
consistency NLGI 2
Power supply Battery PRO B (3 V alkaline manganese, not rechargeable)
Emission sound pressure level < 70 dB(A)
Connection thread G3/8
Protection class IP 54
chart 1
¿JXUH

6
Klübermatic PRO
2.1 Design of the Klübermatic PRO Lubricator
Lubricators are available as 250 cm3 and 500 cm3 versions and they can be supplied with the lubricant requested
E\WKHFXVWRPHU7KH\FRQVLVWRIUHIHUWR¿JXUH
Protection cover for the drive unit, re-usable.
PRO LC (Lubrication Canister), can be
supplied as 250 cm3 and 500 cm3 versions
with the lubricant requested by the customer.
Use only original Klüber PRO LC!
The battery PRO B is not rechargeable
and must be changed every time the
PRO LC is replaced.
Batteries can only be used once!
Usage of Klüber battery PRO B only!
Drive unit, consisting of a gear motor,
a pump system and an electronic unit
for the control system, re-usable.
¿JXUH

7
Klübermatic PRO
3. Mounting and Assembly of the Lubrication System
3.1 Mounting the Drive Unit onto a Fixing Device for Wall-Mounting
– Attach the supplied mounting device to the drive unit using the two enclosed hex head bolts (M6 x 16) and
the two washers.
– Screw the mounting device with the drive unit onto a support of your system.
7KHERULQJWHPSODWHRIWKHWKUHHPRXQWLQJVFUHZV[FDQEHVHHQEHORZLQ¿JXUHRURQWKH
template that is included. You have to use at least three hexagon screws M6 x 25 (e.g. on metal ground).
– Before you connect the outlet of the drive unit to the lubricant tube, you have to make sure that the
lubrication points and the complete lubricant tube is pre-lubricated with the same lubricant that is contained
LQWKH352/&)RUWKDW.OEHURႇHUVDJOXEULFDWLRQFDUWULGJHIRUPDQXDOO\RSHUDWHGJUHDVHSUHVVHV
with the requested lubricant.
– Connect the lubricant tube (connection G3/8) to the outlet of the drive unit and install the tube correctly
EHWZHHQWKHRXWOHWDQGWKHOXEULFDWLRQSRLQW7KHOXEULFDQWWXEHPXVWQRWEHORQJHUWKDQ¿YHPHWHUV
Make sure that you assemble the connections and lubricant tubes correctly and tightly to avoid
possible leakage.
141.5
45
¿JXUH
2 hex head bolts
M6 x 16, maximum
torque 3 Nm (supplied
for attaching the
Klübermatic PRO to
the mounting device)
Hexagon screws
M6 x 25
(for wall mounting
on metal)
2 hexagon screws
M6 x 25
(for wall mounting
on metal)
113

8
Klübermatic PRO
3.2 Assembly of the Lubricator
a)
– Insert the battery PRO B into the drive unit (according to the direction of the arrow on the label).
b)
–3ODFHWKH352/&LQVLGHWKHSURWHFWLRQFRYHUDQGUHPRYHWKHSOXJRIWKH352/&UHIHUWR¿JXUH
¿JXUH
Protection cover
PRO LC
Plug
¿JXUH
1RIXQFWLRQ
Setting of PRO LC size is done via
menu on display
Battery PRO B
Catch Interlocking teeth

9
Klübermatic PRO
c)
–3XVKWKH352/&LQWRWKHSURWHFWLRQFRYHUXQWLOOXEULFDQWFRPHVRXWRIWKHRSHQLQJUHIHUWR¿JXUH
d)
– Place the PRO LC with its protection cover on the drive unit. Make sure that the catch locks and that the
WHHWKRIWKH352/&DQGWKHGULYHXQLWLQWHUORFNUHIHUWR¿JXUHDQG¿JXUH
– Turn the cover clockwise until the bayonet catch locks.
¿ J X U H  
¿ J X U H  

10
Klübermatic PRO
4. Display and Control Elements of the Lubrication System
4.1 Display Elements
The operating status of the lubricator can be determined via the green or the red LED and via the display
DWWKHFRQWUROXQLWUHIHUWR¿JXUHRIWKH.OEHUPDWLF352
7KH.OEHUPDWLF352RႇHUVDPHQXJXLGHGVHWWLQJ&KDQJHVRIWKHVHWWLQJVDUHVKRZQRQWKHGLVSOD\(UURU
messages, e.g. in case the pressure in the lubricant tube gets too high, are also indicated on the display.
4.2 Function Indication on the Display
7KHGLVSOD\LVORFDWHGRQWKHFRQWUROXQLWRIWKH.OEHUPDWLF352UHIHUWR¿JXUHFKDSWHU7KHGLVSOD\
shows settings, operating conditions and error messages of the lubricator.
In case of an error free operation of the lubrication system, the display shows the remaining volume of the
mounted PRO LC in percent volume (% Vol.). Figure 9 shows an example of the displayed information if
the PRO LC 500 is new and full.
%Vol.
LC 500
¿JXUH
7KHGLVSOD\FDQQRWEHVZLWFKHGRႇE\WKHRSHUDWRU,IWKHOXEULFDWLRQV\VWHPLVVZLWFKHGRႇWKHGLVSOD\
ZLOODOZD\VVKRZWZROLQHVVHH¿JXUHEHORZ
¿JXUH
4.3 Function Indication via the LEDs
LED Signal Signal Length Explanation
green À D V K every 10 seconds operation (OK)
red À D V K every 3 seconds error / malfunction
green and red À D V K every 3 seconds PRO LC empty
green light permanently Lubricator is discharging
green and red none none /XEULFDWRUVZLWFKHGRႇRUEDWWHU\ORZ
chart 2
push-button
MODE
SAVE Red LED
push-button
ON/OFF
SELECT
Green LED
Connector for distributor
Klübermatic MP-6
¿JXUH
LCD

11
Klübermatic PRO
PRESS Short Short
Long > 4 sec. until
the display content
changes completely
Long > 4 sec. until
the display content
changes completely
BUTTON MODE
SAVE
¿JXUH
ON/OFF
SELECT
¿JXUH
MODE
SAVE
¿JXUH
ON/OFF
SELECT
¿JXUH
FUNCTION
Selection
in current
display
Changing of
values
Moves to new menu and
saves selected values
Returns to original menu
without saving changes
FKDUW¿JXUH¿JXUH
4.4 Control Buttons
7KHUHDUHWZRSXVKEXWWRQVRQWKHFRQWUROXQLWUHIHUWR¿JXUHZKLFKFDQEHXVHGIRUDPHQXJXLGHGFKDQJHRI
the settings.
– :LWKWKH02'(6$9(EXWWRQUHIHUWR¿JXUH\RXFDQUHDFKWKHFRQ¿JXUDWLRQPHQXFKDQJHWKHPRGH
DQGVDYHWKHPRGL¿HGVHWWLQJVIRUIXUWKHURSHUDWLRQ
– :LWKWKH212))6(/(&7EXWWRQUHIHUWR¿JXUH\RXFDQGRWKHIROORZLQJWXUQOXEULFDWRU2Q2ႇLQFUHDVH
discharge period (Days, Weeks, Months - each time you press the button increases the discharge period by
one calendar unit), change PRO LC size, activate MP-6 outlets and set PIN.
5. Operation and Control
5.1 Preparations
– Prior to the installation of the lubricator, the lubrication point and the complete connection tube must
be sufficiently prelubricated with the same lubricant that the PRO LC contains. For this, Klüber offers
a 400 g lubrication cartridge for grease presses with the corresponding lubricant (refer to “Accessories
and Spare Parts”).
– When installing the Klübermatic PRO, the supplied Klüber mounting device should be used.
– The lubricant tube must be installed and mounted correctly. The length of the lubricant tube may not exceed
a maximum of 5 meters and the tube must be a Klüber product.
– Please check if the thread of the Klübermatic PRO (G3/8) corresponds to the connection thread of the lubri-
cation point. If this is not the case, you can order a corresponding reducer or other parts from the Klüber
accessory range.
'XULQJLQLWLDORSHUDWLRQWKH.OEHUPDWLF352GULYHLV¿OOHGZLWKKLJKSHUIRUPDQFHJUHDVHIURP.OEHU¶V
standard range of lubricants. Please press “additional discharge” repeatedly in order to exchange the lu-
bricant in the drive until the lubricant inside the LC is discharged at the drive outlet (refer to chapter 5.8).
5.2 Prior to Operation
– &KHFNDOOSDUWVRIWKHOXEULFDWRUIRUREYLRXVGDPDJHV
– ,VWKHQHZ352/&¿OOHGZLWKWKHUHTXLUHGOXEULFDQW"
– 'LG\RXLQVHUWDQHZEDWWHU\352%"
– 'LG\RXUHPRYHSURWHFWLRQFRYHUGLVFDQGSOXJIURPGULYHXQLWVHHFKDSWHU"
– 'LG\RXDVVHPEOHDQGPRXQWDOORIWKHSDUWVFRUUHFWO\DQGWLJKWO\"

12
Klübermatic PRO
5.3 Setting into Operation
– ,IQHFHVVDU\PRXQWWKHGULYHXQLWRQWRD¿[LQJGHYLFHIRUZDOOPRXQWLQJUHIHUWRFKDSWHU
– Insert the battery PRO B into the drive unit and the PRO LC into the protection cover and close the complete
system (refer to chapter 3.2).
– Determine the discharge period (refer to chapter 5.7).
– Set volume of PRO LC discharge period, outlets of MP-6, and the PIN via buttons on display (refer to
chapter 5.8).
– Switch-on the lubrication system (refer to chapter 5.5).
– Carry out an additional discharge (refer to chapter 5.8).
If the drive motor has started and the green LED is lit, the lubricator has started to discharge. The display
indicates the remaining volume (% Vol.) of the PRO LC.
7KHRSHUDWRUPXVWDOZD\VFKHFNWKHFXVWRPHUVSHFL¿FVHWWLQJVDQGLIQHFHVVDU\FKDQJHWKHPEHIRUHWKH
lubricator is set into operation!
5.4 During Operation
– Carry out regular inspections during the operation. You should pay special attention with regard to leakage
DQGWRWKHFRQGLWLRQRIWKHOXEULFDWRU
– &KHFNWKHFRQGLWLRQRIWKHOXEULFDQWWXEHDQGWKHFRQQHFWLRQVUHJXODUO\
– &KHFNWKH¿OOLQJOHYHORIWKHWUDQVSDUHQW352/&UHJXODUO\
– After one or several additional discharges, you have to calculate the reduced discharge period and note this
on your lubrication and maintenance schedule.
– If a malfunction is indicated on the display, you can determine the cause using the trouble shooting guide
UHIHUWRFKDUWFKDSWHU,IWKHIDXOWFDQQRWEH¿[HGSOHDVHFRQWDFW\RXUVXSSOLHUIRUWHFKQLFDOVXSSRUW
Additional discharges and long machine standstills must always be taken into account with regard to the
remaining discharge period of the lubricator.
5.5 Switching the Lubrication System On
7RVZLWFKWKHOXEULFDWLRQV\VWHPRQUHIHUWR¿JXUHNHHSWKH212))6(/(&7EXWWRQSUHVVHGXQWLOWKH
indication (“ ”) on the display is replaced by an indication of the remaining volume – e.g. % VOL (with a
new PRO LC) – and the green LED starts blinking.
ON/OFF
SELECT
%Vol.
LC 500
¿JXUH
 6ZLWFKLQJWKH/XEULFDWLRQ6\VWHP2ႇ
7RVZLWFKWKHOXEULFDWLRQV\VWHPRႇUHIHUWR¿JXUHNHHSWKH212))6(/(&7EXWWRQSUHVVHGXQWLOWKH
display no longer indicates the remaining volume – % VOL – but indicates (“ ”) instead. When the lubrication
V\VWHPLVVZLWFKHGRႇDOORIWKHVHWWLQJVDUHVDYHG7KLVPHDQVWKDWLI\RXVWDUWWKHOXEULFDWRUDJDLQLWZLOOWDNH
XSWKHRSHUDWLRQDWWKHSRLQWZKHUHLWKDGEHHQVZLWFKHGRႇ
%Vol.
LC 500
ON/OFF
SELECT
¿JXUH

13
Klübermatic PRO
5.7 Determining the Discharge Period
The discharge period is automatically factory-set to six months according to the supplied PRO LC.
Upon request, a factory-setting of the discharge period required by the customer is also possible. The size of
the PRO LC is taken into account.
If you want to determine the discharge period, you need to know the required amount of the lubricant in cubic
centimeters for 100 operating hours (cm3/100 h). This information can be taken from the technical documents
of the manufacturer of the lubrication point.
With this information, you can determine the discharge period using the following chart (chart 4).
Please take into account that in case of one or several additional discharges, the remaining discharge period
RIWKHOXEULFDWLRQV\VWHPPXVWEHUHFDOFXODWHGUHIHUWRFKDSWHU7KLVDOVRDSSOLHVLQFDVHRIDFXWRႇRIWKH
lubrication system due to a long machine standstill (e.g. weekends or annual holidays). You should also note the
result of your calculation of the remaining discharge period in your lubrication and maintenance schedule.
Average discharge volume in cm3 per 100 operating hours
PRO LC 250 500
Setting mode
Setting point
Discharge period
Days Weeks Months Days Weeks Months
1 1041.7 148.8 34.3 2083.3 297.6 68.5
2 520.8 74.4 17.1 1041.7 148.8 34.3
3 347.2 49.6 11.4 694.4 99.2 22.8
4 260.4 37.2 8.6 520.8 74.4 17.1
5 208.3 29.8 6.9 416.7 59.5 13.7
6 173.6 24.8 5.7 347.2 49.6 11.4
7 148.8 21.3 4.9 297.6 42.5 9.8
8 130.2 18.6 4.3 260.4 37.2 8.6
9 115.7 16.5 3.8 231.5 33.1 7.6
10 104.2 14.9 3.4 208.3 29.8 6.9
11 94.7 13.5 3.1 189.4 27.1 6.2
12 86.8 12.4 2.9 173.6 24.8 5.7
13 80.1 11.4 2.6 160.3 22.9 --
14 74.4 10.6 2.4 148.8 21.3 --
15 69.4 9.9 2.3 138.9 19.8 --
16 65.1 9.3 2.1 130.2 18.6 --
17 61.3 8.8 2.0 122.5 17.5 --
18 57.9 8.3 1.9 115.7 16.5 --
19 54.8 7.8 1.8 109.6 15.7 --
20 52.1 7.4 1.7 104.2 14.9 --
21 49.6 7.1 1.6 99.2 14.2 --
22 47.3 6.8 1.6 94.7 13.5 --
23 45.3 6.5 1.5 90.6 12.9 --
24 43.4 6.2 1.4 86.8 12.4 --
25 41.7 -- -- 83.3 -- --
26 40.1 -- -- 80.1 -- --
27 38.6 -- -- 77.2 -- --
28 37.2 -- -- 74.4 -- --
29 35.9 -- -- 71.8 -- --
30 34.7 -- -- 69.4 -- --
chart 4

14
Klübermatic PRO
MODE
SAVE Display ON/OFF
SELECT Meaning / Description
Display at delivery with
attached PRO LC
MODE
SAVE
Time
Months
Shows discharge period
PIN-reset
Info
MODE
SAVE
PIN
&KDQJH¿UVWGLJLW
ON/OFF
SELECT
(QWHU¿UVWGLJLWRIFXUUHQW3,1
PIN “ ” at delivery
PIN Entry
MODE
SAVE
PIN
Change second digit
ON/OFF
SELECT
Enter second digit
of current PIN
MODE
SAVE
Config.
LC 500
Change from
LC500 to LC250
ON/OFF
SELECT
Set PRO LC size
LC
MODE
SAVE
88
Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500LC2500
Config.
TimeTime
PIN
Config.
Time
Months
Change Months
ON/OFF
SELECT
Set discharge period:
Months or Weeks or Days
Time
MODE
SAVE
88
Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500LC2500
Config.
TimeTime
PIN
Config.
Time Weeks
Change Days or
Weeks
ON/OFF
SELECT
Set discharge period:
Go to “Days” or “Weeks”
MODE
SAVE
Config.
Outlets
1
3
2
4
5
6
2XWOHW2Q2ႇ
ON/OFF
SELECT
Activate outlets:
Activate outlet 1
Outlets only displayed if MP-6
is connected
Outlets
Config.
Outlets
1
3
2
4
5
6
Outlet 1 activated
MODE
SAVE
Config.
Outlets
1
3
2
4
5
6
2XWOHW2Q2ႇ
ON/OFF
SELECT
Outlet 2 activated
(if desired, other outlets may be turned
2Q2ႇWKHVDPHZD\
MODE
SAVE MODE
SAVE
Config.
PIN
&KDQJH¿UVWGLJLW
ON/OFF
SELECT
3,1¿UVWGLJLWHQWHUIRULQLWLDO
FRQ¿JXUDWLRQRUDIWHUD3,1UHVHW
– otherwise, setting is complete
PIN
MODE
SAVE
Config.
PIN
Change second digit
ON/OFF
SELECT
PIN (second digit) enter for initial
FRQ¿JXUDWLRQRUDIWHUD3,1UHVHW
MODE
SAVE
&RQ¿JXUDWLRQ¿QLVKHG
chart 5
I N T R O
C O N F I G U R A T I O N M E N U
5.8 Settings and Display for Klübermatic PRO (+ KM Distributor PRO MP-6)
(see caption on page 15)