Klutch 100806 User manual

HEAVY-DUTY AIR RATCHET WRENCH
OWNER’S MANUAL
WARNING: Read carefully and understand all
INSTRUCTIONS before operating. Failure to follow the safety
rules and other basic safety precautions may result in serious
personal injury.
Item #100806, 100807
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Thank you very much for choosing a NORTHERN TOOL + EQUIPMENT CO., INC. Product! For future
reference, please complete the owner’s record below:
Model: _______________ Purchase Date: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire manual to
become familiar with this product before you begin using it.
This machine is designed for certain applications only. Northern Tool + Equipment cannot be
responsible for issues arising from modification. We strongly recommend this machine is not modified
and/or used for any application other than that for which it was designed. If you have any questions
relative to a particular application, DO NOT use the machine until you have first contacted Northern Tool
+ Equipment to determine if it can or should be performed on the product.
For technical questions please call 1-800-222-5381.
INTENDED USE
This Heavy-Duty Air Ratchet Wrench is designed to work in a professional capacity to loosen
over-tightened nuts and bolts. It has an adjustable head for getting to hard to reach places.
TECHNICAL SPECIFICATIONS
Item 100806 100807
Drive Size 1/2in. 3/8in.
Maximum Torque 50ft.-lbs. 50ft.-lbs.
Operating Pressure 90 PSI 90 PSI
Air Consumption 5 CFM 5 CFM
Inlet Size 1/4in. 1/4in.
Hose Size 3/8in. 3/8in.
GENERAL SAFETY RULES
WARNING: Read and understand all instructions. Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury.
WARNING: The warnings, cautions, and instructions discussed in this instruction manual
cannot cover all possible conditions or situations that could occur. It must be understood by the
operator that common sense and caution are factors which cannot be built into this product, but must be
supplied by the operator.
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SAVE THESE INSTRUCTIONS
WORK AREA
•Keep work area clean, free of clutter and well lit. Cluttered and dark work areas can cause accidents.
•Do not use your Heavy-Duty Air Ratchet Wrench where there is a risk of causing a fire or an
explosion; e.g. in the presence of flammable liquids, gasses, or dust. A Heavy-Duty Air Ratchet
Wrench can create sparks, which may ignite the dust or fumes.
•Keep children and bystanders away while operating the Heavy-Duty Air Ratchet Wrench. Distractions
can cause you to lose control, so visitors should remain at a safe distance from the work area.
•Be aware of all power lines, electrical circuits, water pipes and other mechanical hazards in your
work area, particularly those hazards below the work surface hidden from the operator’s view that may
be unintentionally contacted and may cause personal harm or property damage.
•Be alert of your surroundings. Using the Heavy-Duty Air Ratchet Wrench in confined work areas may
put you dangerously close to cutting tools and rotating parts.
PERSONAL SAFETY
•Stay alert, watch what you are doing and use common sense when operating the Heavy-Duty Air
Ratchet Wrench. Do not use the Heavy-DutyAir Ratchet Wrench while you are tired or under the
influence of drugs, alcohol or medication. A moment of inattention while operating the Heavy-Duty Air
Ratchet Wrench may result in serious personal injury.
•Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.Air
vents often cover moving parts and should be avoided.
•Use safety apparel and equipment. Use safety goggles or safety glasses with side shields which
comply with current national standards, or when needed, a face shield. Use as dust mask in dusty work
conditions. This applies to all persons in the work area. Also use non-skid safety shoes, hardhat, gloves,
dust collection systems, and hearing protection when appropriate.
•Do not overreach. Keep proper footing and balance at all times.
•Remove adjusting keys or wrenches before connecting to the power supply or turning on the tool. A
wrench or key that is left attached to a rotating part of the tool may result in personal injury.
PNEUMATIC TOOL USE AND CARE
•Do not force the tool. Pneumatic tools do a better and safer job when used in the manner for which
they are designed. Plan your work, and use the correct tool for the job.
•Never use a tool with a malfunctioning switch. Any power tool that cannot be controlled with the switch
is dangerous and must be repaired by an authorized service representative before using.
•Disconnect air supply from tool and place the switch in the locked or off position before making any
adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.

•Secure work with clamps or a vise instead of your hand to hold work when practical. This safety
precaution allows for proper tool operation using both hands.
•Store idle tools. When tools are not is use, store them in a dry, secure place out of the reach of
children. Inspect tools for good working condition prior to storage and before re-use.
•Use only accessories that are recommended by the manufacturer for your model. Accessories that
may be suitable for one tool may create a risk of injury when used on another tool.
•Keep guards in place and in working order.
•Never leave tool running unattended.
•USE COMPRESSED AIR ONLY. Use clean, dry and regulated compressed air to power this tool.
Never use oxygen, carbon dioxide or any other bottled gas as a power source for this tool.
TOOL SET UP
Fig. 1 (Above) shows an optimal set-up that includes an inline filter, regulator and oiler. All of these
components are sold separately through Northern Tool + Equipment.
NOTE: If you are not using an automatic oiler system, before operation, add a few drops of Pneumatic
Tool Oil to the airline connection. Add a few drops more after an hour of continual use.
1. Prepare the 1/4in. air nipple to connect to the air inlet on the Heavy-Duty Air Ratchet
Wrench. First, wrap the 1/4in. air nipple with pipe thread seal tape (not included) before
threading it into the inlet. Connect the 1/4in. I.D. air hose (not included) to a
quick-disconnect coupler (not included) and then to the air nipple.
2. Turn on the air pressure on your compressor to 90 PSI. Do not exceed the recommended
air pressure of 90 PSI.
3. Check the air connection for leaks.
AIR SUPPLY
WARNING: Ensure the air supply is clean and does not exceed 90 PSI while operating the tool. Too
much air pressure and unclean air will shorten the product life due to excessive wear, and may cause
damage and/or personal injury.
1. Make sure that the air valve (or trigger) is in the “off” position before connecting to the air
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supply.
2. An air pressure of 90 PSI is required.
3. Drain the air tank daily. Water in the airline can damage the tool.
4. Clean the air inlet filter weekly.
5. Line pressure should be increased to compensate for longer air hoses (over 26 feet or 8
meters). The hose diameter should be 1/4in. I.D.
6. Keep the hose away from heat, oil and sharp edges. Check the hose for wear and make
certain that all connections are secure.
MAINTENANCE
WARNING: Make sure the Heavy-Duty Air Ratchet Wrench is disconnected from its power source
before attempting any maintenance, cleaning, or inspection.
•Maintain your Heavy-Duty Air Ratchet Wrench. It is recommended that the general condition of any tool
be examined before it is used. Keep your Heavy-Duty Air Ratchet Wrench in good repair by adopting a
program of conscientious repair and maintenance in accordance with the recommended procedures
found in this manual. If any abnormal vibrations or noise occurs, turn the Heavy-Duty Air Ratchet
Wrench off immediately and have the problem corrected before further use. Have necessary repairs
made by qualified service personnel.
•Keep all cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control. Keep handles dry, clean, and free from oil and grease.
•Cleaning. Use only soap and a damp cloth to clean your Heavy-Duty Air Ratchet Wrench. Many
household cleaners are harmful to plastics and other insulation. Never let liquid get inside the
Heavy-Duty Air Ratchet Wrench.
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DIAGRAM & PARTS LIST
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NO. CODE NO. PARTS NAME Q'TY NO. CODE NO. PARTS NAME Q'TY
1 001011018 Housing 1 31 007011033 Spring 1
2 005011016 Air Inlet 1 32 SB30 Steel Ball 1
3 030011014 Trigger 1 33 056011023 Angle Fixer 1
4 SP3018 Spring Pin 1 34 006011011 Suspension Ring 1
5 SP2520 Spring Pin 1 35 038011023 Ratchet Housing 1
6 032011016 Packing 1 36 054021023 Pin 1
7 010011018 Pin Valve Rod 1 37 007011023 Spring 1
8 007011016 Spring 1 38 054011023 Pin 1
9 ORP9 O-Ring 1 39 BR1212 Needle Bearing 1
10 033011016 Regulator Dial 1 40 025011033 Anvil 1
11 OR2515 O-Ring 1 41 058011023 Joint 1
12 003011018 Muffler Filter 1 42 039011023 Eccentric Shaft 1
13 004011018 Exhaust Deflector 1 43 SP2510 Spring Pin 2
14 CCISTW-17 Retaining Ring 1 44 040011022 Drive Bushing 1
15 BR606ZZ-2 Ball Bearing 1 45 043011033 Yoke 1
16 011011023 Rear Plate 1 46 016011033 Washer 1
17 SP1506 Spring Pin 2 47 031011033 Reverse Lever 1
18 012021033 Cylinder 1 48 007021033 Spring 1
19 013011033 Rotor 1 49 046011033 Lock Pin 1
20 014011033 Blade 4 50 047011033 Anvil(3/8") 1
21 015021033 Front Plate 1 51 041011018 Ratchet Pawl 1
22 PIN2005 Pin 1 52 PIN4513 Pin 1
23 BR608ZZ-2 Ball Bearing 1 53 007041018 Spring 2
24 016011022 Washer 1 54 SB5/32 Steel Ball 2
25 036011033 Gear 3 55 048011033 Thrust Washer(3/8") 1
26 037011033 Gear Carrier 1 56 CCRTW-30 Retaining Ring 1
27 034011033 Internal Gear 1 1/2"Anvil
28 035011022 Lock Nut 1 57 047021033 Anvil(1/2") 1
29 055011023 Seat Ratchet Housing 1 58 048021033 Thrust Washer(1/2") 1
30 SC40406 Screw 2
For replacement parts and technical questions, please call 1-800-222-5381.
WARRANTY
One-Year Limited Warranty

WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment, such as
those dust masks that are specially designed to filter out microscopic particles.
Distributed by
Northern Tool + Equipment Co.,
Burnsville, MN 53306
Made in Taiwan
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