Klutch 62240 User manual

READ & SAVE THESE INSTRUCTIONS
1/2in. x 50ft. Fully Enclosed Air Hose Reel
Owner’s Manual
WARNING: Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.
Item #62240

Page 2 of 14
Thank you very much for choosing a Klutch® product!
For future reference, please complete the owner’s record below:
Serial Number/Lot Date Code: ________________________________
Purchase Date: ____________________________________________
Save the receipt, warranty, and this manual. It is important that you read
the entire manual to become familiar with this product before you begin
using it.
This air hose reel is designed for certain applications only. Northern Tool
& Equipment is not responsible for issues arising from modification or
improper use of this product such as an application for which it was not
designed. We strongly recommend that this product not be modified
and/or used for any application other than that for which it was designed.
For technical questions, please call 1-800-222-5381.

Page 3 of 14
Table of Contents
Intended Use..........................................................................................................................................4
Technical Specifications......................................................................................................................4
Important Safety Information...............................................................................................................4
Specific Operation Warnings...............................................................................................................6
Assembly Instructions..........................................................................................................................6
Before Each Use....................................................................................................................................8
Operating Instructions..........................................................................................................................8
Maintenance ..........................................................................................................................................9
Troubleshooting....................................................................................................................................9
Parts Diagram......................................................................................................................................10
Parts List..............................................................................................................................................11
Replacement Parts..............................................................................................................................12
Limited Warranty.................................................................................................................................13

Page 4 of 14
Intended Use
The Klutch 1/2in. x 50ft. Fully Enclosed Air Hose Reel incorporates metal forms to ensure strength
and function equally well in both mobile and permanent-mount situations. The hose reel is suitable for
a variety of heavy- duty applications in the mining, construction, service, and marine industries.
Technical Specifications
Property
Specification
Maximum PSI
300
Hose Length (ft.)
50
Hose Outlet Size (in. NPT)
1/2
Hose Material
NBR Rubber
Minimum Hose Temp Range (°F)
-4
Reel Inlet Size (in. NPT)
1/2
Important Safety Information
⚠WARNING
Read and understand all instructions. Failure to follow all instructions may result in serious injury
or property damage.
The warnings, cautions, and instructions in this manual cannot cover all possible conditions or
situations that could occur. Exercise common sense and caution when using this tool. Always be
aware of the environment and ensure that the tool is used in a safe and responsible manner.
Do not allow persons to operate or assemble the product until they have read this manual and
have developed a thorough understanding of how it works.
Do not modify this product in any way. Unauthorized modification may impair the function and/or
safety and could affect the life of the product. There are specific applications for which the product
was designed.
Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger
industrial equipment. There are certain applications for which this equipment was designed. It will
be a safer experience and do the job better at the capacity for which it was intended. DO NOT use
this equipment for a purpose for which it was not intended.
Industrial or commercial applications must follow OSHA requirements.
⚠WARNING
WORK AREA SAFETY
Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit.
Cluttered, wet, or dark work areas can result in injury. Using the product in confined work areas
may put you dangerously close to cutting tools and rotating parts.
Do not use the hose reel where there is a risk of causing a fire or an explosion; e.g., in the

Page 5 of 14
presence of flammable liquids, gases, or dust. The product can create sparks, which may ignite
the flammable liquids, gases, or dust.
Do not allow the hose reel to come into contact with an electrical source. The tool is not insulated
and contact will cause electrical shock.
Keep children and bystanders away from the work area while operating the tool. Do not allow
children to handle the product.
Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your
work area. Some of these hazards may be hidden from your view and may cause personal injury
and/or property damage if contacted.
⚠WARNING
PERSONAL SAFETY
Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use
the tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of
inattention while operating the tool may result in serious personal injury.
Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving
parts. Air vents on the tool often cover moving parts and should be avoided.
Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant safety
goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in
dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems,
and hearing protection when appropriate. This applies to all persons in the work area.
Do not overreach. Keep proper footing and balance at all times.
⚠CAUTION
AIR HOSE REEL USE AND CARE
Do not force the air hose reel. Products are safer and do a better job when used in the manner for
which they are designed. Plan your work, and use the correct product for the job.
Check for damaged parts before each use. Carefully check that the product will operate properly
and perform its intended function. Replace damaged or worn parts immediately. Never operate the
product with a damaged part.
Store the air hose reel when it is not in use. Store it in a dry, secure place out of the reach of
children. Inspect the tool for good working condition prior to storage and before re-use.
Use only accessories that are recommended by the manufacturer for use with your product.
Accessories that may be suitable for one product may create a risk of injury when used with
another tool. Never use an accessory that has a lower operating speed or operating pressure than
the tool itself.
Keep guards in place and in working order. Never operate the product without the guards in place.

Page 6 of 14
Specific Operation Warnings
⚠WARNING
Wear ANSI Z87.1 compliant safety goggles or safety glasses with side shields when assembling
and using the hose reel.
Do not exceed the max working pressure of 300 PSI.
Keep children away from the work area. If not in use, store out of the reach of children.
Ensure that the reel is properly installed before connecting input and output hoses.
Before connecting a pressure source, ensure that the supply pressure does not exceed maximum
working pressure rating of reel.
Never attach any tool or accessory to the hose unless it is capable of safely operating at a
pressure greater than the supply pressure.
If a leak occurs in the hose or reel, remove system pressure immediately.
If reel ceases to unwind or rewind, remove system pressure immediately.
Do not kink the hose. Do not step on the hose or drive or drag objects over the hose. Do not place
any objects on the hose or hose reel.
Pull the hose from the reel by grasping the hose itself, not the valve.
Bleed fluid/gas pressure from reel before servicing it.
Use soap and water when checking for air leaks. Exposure of skin directly to pressurized air or
fluids could result in severe bodily injury. Remember, even low pressure is very dangerous and
can cause personal injury or death.
Assembly Instructions
⚠WARNING
To avoid a dangerous sudden release of pressure that can cause severe injury, ensure that the
pressure source for the reel is turned off and the supply hose is not pressurized.

Page 7 of 14
Fitting the Bracket
Attach bracket A to the hose reel. Impress the 6 screws, attaching them in sequence. Apply the plastic
plugs (B) in the free holes.
Installing the Hose Reel
1. Prior to mounting the hose reel, ensure that the supply hose pressure does not exceed the
maximum working pressure of the hose reel.
2. Unpack the reel then check that all parts are present and inspect for any possible damage.
3. Position the reel on the floor, wall, or ceiling. Secure it into place using the four mounting bolts.

Page 8 of 14
Before Each Use
⚠WARNING
Ensure that the reel is properly installed before connecting input and output hoses.
Before connecting a pressure source, ensure that the supply pressure does not exceed maximum
working pressure rating of reel.
Inspect the hose reel fittings, alignment, hoses, and components periodically before use.
Operating Instructions
⚠WARNING
Wear ANSI Z87.1 compliant safety goggles or safety glasses with side shields when assembling
and using the hose reel.
Do not exceed the max working pressure of 300 PSI.
Never attach any tool or accessory to the hose unless it is capable of safely operating at a
pressure greater than the supply pressure.
If a leak occurs in the hose or reel, remove system pressure immediately.
If reel ceases to unwind or rewind, remove system pressure immediately.
Do not kink the hose. Do not step on the hose or drive or drag objects over the hose. Do not place
any objects on the hose or hose reel.
Pull the hose from the reel by grasping the hose itself, not the valve.
Use soap and water when checking for air leaks. Exposure of skin directly to pressurized air or
fluids could result in severe bodily injury. Remember, even low pressure is very dangerous and
can cause personal injury or death.
Avoid accidentally releasing the reel’s latching mechanism. The hose reel is under tension and
accidental release can cause a wildly spinning reel and personal injury.
If necessary, adjust the spring tension on the reel by adding or removing wraps of hose from the

Page 9 of 14
spool, one wrap at a time, until desired tension is obtained.
To avoid damage to the hose reel, always hold on to the cable while it is rewinding.
1. Check the reel for proper operation by slowly pulling out the hose. A clicking noise will be heard
every half revolution of the drum.
2. To latch the reel, pull out the hose then allow it to retract after hearing the first, second, or third
click.
3. To unlatch the reel, slowly pull out the hose until the clicking noise stops then, holding on to the
hose, let it retract in a controlled way until the stop/block rests against the hose guide/rollers.
Maintenance
Maintain the hose reel by adopting a program of conscientious repair and maintenance in accordance
with the following recommended procedures. It is recommended that the general condition of any tool
be examined before it is used. Keep your hose reel in good repair. Keep handles dry, clean, and free
from oil and grease. The following chart is based on a normal operation schedule.
Maintenance Interval
Maintenance Point
Every three months
Clean the hose reel with a cloth dipped in warm water to
remove dirt or deposits and ensure correct rewinding. Do not
use detergents or solvents which could damage the cable-
winder materials.
Troubleshooting
Use the table below to troubleshoot problems before contacting service personnel or your local
dealer. If the problem continues after troubleshooting, call your local dealer for assistance.
Failure
Possible
Cause
Corrective Action
If air leaks
out…
The hose is
broken.
Replace the hose:
1. Disconnect the air source.
2. Pull out all of the old hose and latch the reel in this position. For
added safety, secure the drum in the latched position.
3. Carefully disconnect the hose from the male fitting in the axle’s
center, and remove the old hose.
4. Insert a new hose through the guide roller bracket, and feed
through the opening in the center of the drum hub.
5. Apply thread tape to the fitting in the axle’s center, then screw
the hose onto the fitting and tighten.
6. Install the hose stopper on the other end of the hose.
7. Carefully release the drum latch, and slowly allow the hose to
wind onto the reel.

Page 10 of 14
Parts Diagram

Page 11 of 14
Parts List
Part Number
Part Description
Quantity
1
Screw
6
2
Washer
6
3
Lead-in Hose Assembly
1
4
Small Cover
1
5
Left Cover
1
6
Clamp
1
7
Nut
9
8
Retainer
2
9
Left Drum
1
10
Guide plate
2
11
Long Roller
4
12
Long Roller Axle
2
13
Short Roller
2
14
Hose Stop Assembly
1
15
Long Hose Assembly
1
16
Short Roller Axle
2
17
Bolt
1
18
Spring Core
1
19
Main Axle
1
20
Main Spring
1
21
Right Drum
1
22
Lock Ring
1
23
Retainer
1
24
Washer
1
25
Ratchet
1
26
Right Cover
1
27
Washer
1
28
Screw
8
29
Nut
1
30
Screw
13
31
Protecting Cover
12
32
Ratchet Spring
1
33
Bushing
1
34
Washer
1
35
Stator
1
36
Half-circle Stator
1
37
Bolt
3
38
Bolt
4
39
Swivel Bracket
1
40
Settled Bracket
1
41
Retainer
2
42
Pin
3
43
Base
1
44
Tube Fitting
1
45
Bushing
1
46
Nut
7
47
Swivel Assembly
1
48
Bushing
1

Page 12 of 14
Replacement Parts
For replacement parts and technical questions, please call Customer Service at 1-800-222-5381.
Not all product components are available for replacement. The illustrations provided are a
convenient reference to the location and position of parts in the assembly sequence.
When ordering parts, the following information will be required: item description, item model
number, item serial number/item lot date code, and the replacement part reference number.
The distributor reserves the rights to make design changes and improvements to product lines
and manuals without notice.

Page 13 of 14
Limited Warranty
Northern Tool and Equipment Company, Inc. ("We'' or "Us'') warrants to the original purchaser only
("You'' or "Your") that the Klutch product purchased will be free from material defects in both materials
and workmanship, normal wear and tear excepted, for a period of two years from date of purchase.
The foregoing warranty is valid only if the installation and use of the product is strictly in accordance
with product instructions. There are no other warranties, express or implied, including the warranty of
merchantability or fitness for a particular purpose. If the product does not comply with this limited
warranty, Your sole and exclusive remedy is that We will, at our sole option and within a commercially
reasonable time, either replace the product or product component without charge to You or refund the
purchase price (less shipping). This limited warranty is not transferable.
Limitations on the Warranty
This limited warranty does not cover: (a) normal wear and tear; (b) damage through abuse, neglect,
misuse, or as a result of any accident or in any other manner; (c) damage from misapplication,
overloading, or improper installation; (d) improper maintenance and repair; and (e) product alteration
in any manner by anyone other than Us, with the sole exception of alterations made pursuant to
product instructions and in a workmanlike manner.
Obligations of Purchaser
You must retain Your product purchase receipt to verify date of purchase and that You are the original
purchaser. To make a warranty claim, contact Us at 1-800-222-5381, identify the product by make
and model number, and follow the claim instructions that will be provided. The product and the
purchase receipt must be provided to Us in order to process Your warranty claim. Any returned
product that is replaced or refunded by Us becomes our property. You will be responsible for return
shipping costs or costs related to Your return visit to a retail store.
Remedy Limits
Product replacement or a refund of the purchase price is Your sole remedy under this limited warranty
or any other warranty related to the product. We shall not be liable for: service or labor charges or
damage to Your property incurred in removing or replacing the product; any damages, including,
without limitation, damages to tangible personal property or personal injury, related to Your improper
use, installation, or maintenance of the product or product component; or any indirect, incidental or
consequential damages of any kind for any reason.
Assumption of Risk
You acknowledge and agree that any use of the product for any purpose other than the specified
use(s) stated in the product instructions is at Your own risk.
Governing Law
This limited warranty gives You specific legal rights, and You also may have other rights which vary
from state to state. Some states do not allow limitations or exclusions on implied warranties or
incidental or consequential damages, so the above limitations may not apply to You. This limited
warranty is governed by the laws of the State of Minnesota, without regard to rules pertaining to
conflicts of law. The state courts located in Dakota County, Minnesota shall have exclusive jurisdiction
for any disputes relating to this warranty.

Page 14 of 14
Distributed by:
Northern Tool & Equipment Company, Inc.
Burnsville, Minnesota 55306
www.northerntool.com
Made in China