KMC Controls HPO-9001 User manual

KMC Controls, 19476 Industrial Drive, New Paris, IN 46553 /877-444-5622 /Fax: [phone] /www.kmccontrols.com
HPO-9001 Distribution Module
Installation Guide
For physical and ESD (ElectroStatic Discharge)
protection, the module board should be mounted
inside a suitable enclosure using the supplied Snap
Track (or track that is integrated into the enclosure).
Complete the steps in the following sections to
install the module.
NOTICE
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC
SENSITIVE DEVICES
MOUNT IN SNAP TRACK
1. Install the (included) Snap Track 1in an
enclosure using the provided screws.
NOTE: When mounting in an enclosure, provide
clearance for cables plugged into ports.
2. Snap the HPO-9001 board into the Snap Track
slots 1.
1
NOTE: If mounting in an HCO-1101 enclosure,
which has Snap Track integrated into its
lower section, the Snap Track included
with the HPO-9001 does not need to be
installed. The HCO-1101 enclosure can
mount on a flat surface (via screw holes)
or on a DIN rail (via an integrated DIN rail
channel).
NOTE: If protection from dust is also a
factor, mount in a NEMA 1 (IP10)
rated enclosure such as an HCO-
1034/1035/1036.
INTRODUCTION
The HPO-9001 Distribution Module allows up to
eight STE-9000 series NetSensors (with rmware
version R5.1.0.10 or later installed) to be linked to
one BAC-5900/9000/9300 series controller (with
rmware version R1.2.0.9 or later installed). The
module provides power (from a connected 24 VAC
transformer) and addressing (according to the
connected port) for each NetSensor.
Alternately, it allows one STE-6010/6014/6017
analog temperature sensor to be connected to a
controller along with up to seven NetSensors.
NOTE: Applications require custom
conguration and programming. See
Conguration and Programming on
page 3.
The module may be connected to a controller with
a standard (Category 5 or better) Ethernet patch
cable up to 150 feet (45 meters) long. Cables from
the module to any NetSensors may also be up to
150 feet (45 meters) long. See Accessories and
Replacement Parts on page 5.
NOTE: For module specications, see that
section in the Conquest STE-9000
NetSensor data sheet on the web at
kmccontrols.com.
CONTENTS
Introduction .............................................. 1
Mount in Snap Track................................... 1
Connect Controller ..................................... 2
Connect Sensors........................................ 2
Connect Power .......................................... 2
Conguration and Programming ................... 3
Sample Applications................................... 4
Active NetSensor Determination................... 4
Troubleshooting ........................................ 4
Accessories and Replacement Parts ............. 5
Important Notices ...................................... 5

HPO-9001 Distribution Module Installation Guide 2923-019-02B
CONNECT CONTROLLER
3. Feed the Ethernet cable 2from the Conquest
controller’s Room Sensor port 3to the HPO-
9001 distribution module’s Controller port 4.
2
3
CAUTION
Do not plug the cable from the controller
into any of the sensor ports on the
board. Voltage from the controller could
potentially damage the board.
NOTE: Use a standard (Category 5 or better)
Ethernet patch cable up to a maximum
length of 150 feet (45 meters). (See
Miscellaneous Hardware on page 5.)
4
7
CONNECT SENSORS
4. Mount and connect Ethernet patch cables to
the STE-9000 Series NetSensors and optional
STE-6010 or STE-6014/6017 analog sensor
according to their respective installation guides.
NOTE: Only one optional STE-6010, STE-6014,
or STE-6017 analog sensor can be used,
and it must be plugged into (the lower
left) Sensor Port 1.
NOTE: Use standard (Category 5 or better)
Ethernet patch cables up to a maximum
length of 150 feet (45 meters). (See
Miscellaneous Hardware on page 5.)
6
5
5. Plug the Ethernet cable 5into the modular
jack 6of the sensor.
6. Plug the other end of the Ethernet cable 5
into a sensor port (jack) 7of the distribution
module.
NOTE: For best performance if fewer than eight
STE-9000 series NetSensors are used,
install them in consecutive sensor ports
starting at Port 1 (or Port 2 if one STE-
6010/6014/6017 is installed).
CONNECT POWER
NOTE: Follow all local regulations and wiring
codes.
NOTE: Use either shielded connecting cables or
enclose all cables in conduit to maintain
RF emissions specications.
7. Connect a 24 VAC, Class-2 transformer capable
of supplying 12 VA to the removable black
power terminal block of the expansion module:

HPO-9001 Distribution Module Installation Guide 3923-019-02B
 Connect the neutral side of the transformer to
the module’s common terminal (GND) 8.
 Connect the AC phase side of the transformer to
the module’s phase terminal (+ 24 VAC) 9.
9
8
NOTE: Connect only one module or controller to
a 24 VAC, Class-2 transformer with 12–
24 AWG copper wire. (See Transformers,
120 to 24 VAC on page 5.)
NOTE: The NetSensors will start showing the
correct time and temperature within a
minute after all connections are made. If
not, see Troubleshooting on page 4.
CONFIGURATION AND PROGRAMMING
8. Using KMC Connect (1.0.4.2 or later), KMC
Converge (3.8.1.6 or later for AX; 4.1.1.5 or
later for N4), or TotalControl (4.0.0.20 or later),
congure unused AV, BV, MSV, and NetSensor
objects for additional temperature values,
setpoints, modes, etc. for ports 2 through 8 as
needed 10 .
10
NOTE: Depending on the application, each
NetSensor object might need multiple
unique AV, BV, and MSV objects. For
example, each NetSensor object
will need (at least) a separate space
temperature AV for each NetSensor.
NOTE: In the NetSensor objects, use the drop-
down boxes 11 to select different
objects.
11
11
NOTE: If an STE-6010/6014/6017 is plugged
into Port 1 (instead of a NetSensor),
congure Input Object AI1 for
temperature sensing (instead of
conguring NetSensor DS_01). For an
STE-6014/6017, also congure AI2 for
the setpoint offset.
9. Create Control Basic programming according
to the individual need. (For samples, see the
supplied les under Sample Applications on
page 4.

HPO-9001 Distribution Module Installation Guide 4923-019-02B
SAMPLE APPLICATIONS
Multiple NetSensors could control a single zone
using the average (or highest or lowest) of all
the temperature values from all the sensors. (See
the downloadable sample les on the HPO-9001
product page for more information about such an
application using three NetSensors.)
NOTE: Analogous applications include multiple
NetSensors controlling a zone using:
 The average or highest of all the
humidity values (if any).
 The highest CO2value (if any).
 Any motion detected by any sensor
for occupancy mode.
As another example, multiple NetSensors could
be set up for an RTU shared by small ofces with
a common cooling setpoint and unique heating
zones/setpoints. Each ofce would have individually
controlled baseboard heat. (See the downloadable
sample les on the HPO-9001 product page for
more information about such an application using
up to eight NetSensors.)
ACTIVE NETSENSOR DETERMINATION
To determine which ports have an active NetSensor
connected, the following Control Basic code could
be adapted. The x in DSx.KMC_STAT_STATUS is the
number of the port (e.g., DS3.KMC_STAT_STATUS
for port 3).
R = DSx.KMC_STAT_STATUS
IF TIMEOFF( R ) > 0:00:10 THEN A
= 0 , GOTO NO_WALLSENSOR
TROUBLESHOOTING
If (one or more of) the displays on the NetSensors
remain blank:
 Check the connections to the NetSensors.
 Check the power to the HPO-9001 (if all
NetSensors are blank).
If the NetSensor screens all appear frozen (time is
not changing) or are flashing “NO COMM”:
 Check the connection from the controller.
 Check the power to the controller.
NOTE: If the HPO-9001 loses communication
with the controller, the last valid time
and present value of the temperature
will remain on the NetSensor screens for
about three minutes. Then “NO COMM”
will start flashing on the screens.
If (a minute or more after startup) the displayed time
is incorrect, update the time in the controller.

HPO-9001 Distribution Module Installation Guide 5923-019-02B
© 2018 KMC Controls, Inc. Specifications and design subject to change without notice 923-019-02B
IMPORTANT NOTICES
The material in this document is for information
purposes only. The contents and the product it
describes are subject to change without notice.
KMC Controls, Inc. makes no representations or
warranties with respect to this document. In no
event shall KMC Controls, Inc. be liable for any
damages, direct, or incidental, arising out of or
related to the use of this document.
The KMC logo is a registered trademark of KMC
Controls, Inc. All rights reserved.
TEL: [phone]
FAX: [phone]
EMAIL: [email protected]
ACCESSORIES AND REPLACEMENT PARTS
Miscellaneous Hardware
HCO-1101 Enclosure, plastic with
internal integrated Snap Track
and external DIN-rail or flat
surface mounting
HCO-103x Enclosures, steel, NEMA 1
HPO-9901 Conquest hardware
replacement parts kit (which
includes various controller
parts, but only the black
power terminal block is used
with the HPO-9001)
HSO-9001 Ethernet patch cable, 50 feet
HSO-9011 Ethernet patch cable, 50 feet,
plenum rated
HSO-9012 Ethernet patch cable, 75 feet,
plenum rated
Room Sensors
STE-9000 Series NetSensor digital room
temperature sensors with
optional humidity, occupancy,
and CO2sensing
STE-6010W10 Temperature sensor, analog,
white
STE-6014W10 Temperature sensor, analog,
with rotary setpoint dial, white
STE-6017W10 Temperature sensor, analog,
with rotary setpoint dial and
override button, white
NOTE: To order the STE-601x sensor with light
almond color instead of white, drop the
W on the end of the model number (e.g.,
STE-6010W is white and STE-6010 is
light almond).
Transformers, 120 to 24 VAC
XEE-6111-040 40 VA, single-hub
XEE-6112-040 40 VA, dual-hub