KOBELT MANUFACTURING CO. LTD mnl5023-SA.docx (rev B) 2
Table of Contents
1Introduction ..................................................................................................................4
1.1 Contact Information......................................................................................................4
1.2 Safety Information ........................................................................................................4
1.2.1 Safety Instructions ....................................................................................................4
1.2.2 Hazards .....................................................................................................................5
1.3 Product Description.......................................................................................................6
1.3.1 Overview...................................................................................................................6
1.4 Technical Data...............................................................................................................6
1.5 Model Code Key ............................................................................................................7
2Installation ....................................................................................................................8
2.1 Preparation ...................................................................................................................8
2.2 Brake Discs ....................................................................................................................8
2.3 Caliper brakes..............................................................................................................10
2.3.1 Mechanical..............................................................................................................10
2.3.2 Piping ......................................................................................................................10
2.3.3 Instrumentation......................................................................................................11
3Commissioning ............................................................................................................12
3.1 Caging..........................................................................................................................12
3.2 Flushing.......................................................................................................................12
3.3 Air Gap ........................................................................................................................12
3.4 Function Test...............................................................................................................13
3.5 Burnishing ...................................................................................................................13
3.6 Torque Test .................................................................................................................14
4Operation....................................................................................................................15
4.1 Functional Requirements ............................................................................................15
4.1.1 Pressure Supply.......................................................................................................15
4.1.2 Control ....................................................................................................................16
4.2 Service Limits ..............................................................................................................16
4.2.1 Disc Temperature....................................................................................................16
4.2.2 Ambient Temperature ............................................................................................16
4.2.3 Pressure ..................................................................................................................16
4.2.4 Disc speed...............................................................................................................16
5Maintenance ...............................................................................................................17
5.1 Preventative Maintenance..........................................................................................17
5.2 Inspection....................................................................................................................17
5.2.1 Pad Wear ................................................................................................................17
5.2.2 Seals........................................................................................................................17
5.2.3 Actuator Test ..........................................................................................................17