Kodak X-Omat 2000 User manual

HEALTH IMAGING
© Eastman Kodak Company, 1999
{InstallationInstructs}{Production}{HealthImaging} Publication No. 7C8771
04DEC98
INSTALLATION INSTRUCTIONS
for the
Kodak X-Omat 2000 PROCESSOR
Service Code: 3554
and the
Kodak X-Omat 2000A PROCESSOR
Service Code: 3555

2 04DEC98 – 7C8771
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be liable
for any loss or damage, including consequential or special damages, resulting from any use of
this information, even if loss or damage is caused by Kodak’s negligence or other fault.
Warning
To avoid hazardous conditions, keep floors and floor coverings around your Kodak X-Omat Processor and
associated drains clean and dry at all times. Any accumulation of fluids from mixing tanks, drain lines, etc., should
be cleaned up immediately. In the event of an accumulation of liquid due to backup, overflow, or other malfunctions
of the drain associated with your X-Omat Processor, call a plumber or other contractor to correct any problem with
the drain. Kodak accepts no responsibility or liability whatsoever for the serviceability of any drain connected to or
associated with a Kodak X-Omat Processor. Such drains are the sole responsibility of the customer.
Radio Interference
Caution
This equipment generates, uses, and can radiate radio-frequency energy. If the equipment is not installed and used
according to the instructions, it may cause interference to radio communications. The equipment has been tested
and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of the FCC Rules,
which are designed to provide reasonable protection against such interference when the equipment is operated in a
commercial environment. Operation of this equipment in a residential area is likely to cause interference, in which
case the user at the user's own expense will be required to take whatever measures may be required to correct the
interference.
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in
the Radio Interference Regulations of the Canadian Department of Communications.
Description Page
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electrostatic Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unpacking the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Assembling the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installing the FEED SHELF, FILM GUIDE and RECEIVING BIN. . . . . . . . . . . . 7
Adjusting the FEED SHELF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Setting the Frequency and Cycle Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Placing the PROCESSOR at the Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installing the PROCESSOR on an Optional BASE or STAND. . . . . . . . . . . . . . 11
Installing the PROCESSOR Through a Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Leveling the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installing SEISMIC BRACKETS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connecting the Plumbing to the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connecting the REPLENISHMENT TANKS and the SILVER RECOVERY UNIT . . . . . . 17
Checking the Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Electrical Setup for the 2000A PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Setting the Power Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connecting the 2000A PROCESSOR to the Main Power . . . . . . . . . . . . . . . . . 21
Electrical Setup for the 2000 PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7C8771 – 04DEC98 3
Setting the Power Frequency and Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Connecting the POWER CABLE to the 2000 PROCESSOR . . . . . . . . . . . . . . . 24
Setup and Checkout of the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Checking the CLAMPS and TANKS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Filling the TANKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Checking the Replenishment Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Adjusting the REPLENISHMENT PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Installing the RACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Checkout of the PROCESSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

INSTALLATION INSTRUCTIONS
4 04DEC98 – 7C8771
Section 1: General Information
Electrostatic Discharge
Electrostatic discharge (ESD) is a primary source of:
• product downtime
• low productivity
• costly repairs
While one cannot feel a static charge of less than 3,500 volts, as few as 30 volts can damage or destroy essential
components in electronic equipment.
Preventive Measures
• Always look for an ESD warning label before doing any procedure involving static-sensitive components such as
CIRCUIT BOARDS. All static-sensitive components are marked with bright graphic labels which frequently
include instructions. Follow all label instructions.
• WearaGROUNDINGSTRAPwhen handlingstatic-sensitivecomponents. Alwaysbesure thattheCLIP remains
attached to a properly grounded, unpainted, clean surface.
• Repair static-sensitive components at an ESD-protected work station or use a portable GROUNDING MAT. For
help in setting up an ESD-protected work station, contact your Kodak representative.
• When moving static-sensitive components from one area to another, insert and transport the components in
ESD-protective packaging.
Special Tools
• AIR METER TL-2431
• LEVEL TL-1434

Unpacking the PROCESSOR
7C8771 – 04DEC98 5
Section 2: Unpacking the PROCESSOR
[1] Remove the contents from the packing carton.
[2] Use the packing list to check that all parts are
included.
[3] Remove:
• TOP COVER
• 2 SIDE PANELS
• PACKING MATERIAL
• DETECTOR CROSSOVER ASSEMBLY
• 2 CROSSOVER ASSEMBLIES
• DRYER ASSEMBLY
• 3 RACKS
H172_1001CC
DRYER
ASSEMBLY
FEED SHELF
DETECTOR
CROSSOVER
ASSEMBLY
H172_1001CCC
CROSSOVER
ASSEMBLY (2)
RACK (3)

INSTALLATION INSTRUCTIONS
6 04DEC98 – 7C8771
[4] Remove from the DRYER ASSEMBLY:
• top and bottom COVERS
• PACKING MATERIAL
[5] Install the top and bottom COVERS on the DRYER ASSEMBLY.
H172_1011BC
COVER
DRYER ASSEMBLY
H172_1011BCA

Assembling the PROCESSOR
7C8771 – 04DEC98 7
Section 3: Assembling the PROCESSOR
Installing the FEED SHELF, FILM GUIDE and RECEIVING BIN
Caution
Do not overtighten the SCREWS.
[1] Install:
• FEED SHELF
• 4 WASHERS, No. 10
• 4 LOCK WASHERS, No. 10
• 4 SCREWS, No. 10, 32 x 1⁄2
[2] Install:
• FILM GUIDE
• 3 SCREWS, No. 8, 32 x 3⁄8
• 3 WASHERS, No. 8
• 3 LOCK WASHERS, NO. 10
• 3 NUTS, No. 8, 32
H172_1013BC
H172_1013BCA
SCREW (3)
FEED SHELF
FILM GUIDE
LOCK WASHER (4)
SCREW (4) WASHER (4)

INSTALLATION INSTRUCTIONS
8 04DEC98 – 7C8771
[3] Install:
• DEFLECTOR in the RECEIVING BIN
• RECEIVING BIN
• 2 BIN FASTENERS
Adjusting the FEED SHELF
[1] Loosen the 4 SCREWS.
[2] Adjust the height of the FEED SHELF to 1.5 mm
(1⁄16 in.) below the NIP of the DETECTOR
CROSSOVER ROLLERS.
[3] Insert a 35 x 43 cm sheet offilmintotheNIPofthe
DETECTOR CROSSOVER ROLLERS.
[4] To adjust for squareness, use the film to align the
FILM GUIDE with the DETECTOR CROSSOVER
ROLLERS.
[5] Tighten the 4 SCREWS.
Setting the Frequency and Cycle Type
The PROCESSOR can be set to operate at different cycle speeds and frequencies:
• 60 Hz frequency, STANDARD cycle
• 50 Hz frequency, STANDARD cycle
• 60 Hz frequency, RAPID cycle
• 50 Hz frequency, RAPID cycle
The STANDARD cycle has a transport speed of 76.2 2.0 cm per minute (30 0.6 in. per minute).
The RAPID cycle has a transport speed of 101.6 1.5 cm per minute (40.1 0.8 in. per minute).
H172_1014BC
H172_1014BCA
DEFLECTOR
BIN FASTENER (2)
TOP COVER
RECEIVING
BIN
(0.06 in.)
1.5 mm
film entry path
H172_1017AC
H172_1017ACA
NIP
DETECTOR
CROSSOVER
ROLLERS
SCREW (4)
FEED
SHELF
FILM
GUIDE

Assembling the PROCESSOR
7C8771 – 04DEC98 9
Note
New PROCESSORS are set for 60 Hz frequency, STANDARD cycle operation.
[1] Select the frequency and cycle type and check that the correct SPROCKET and DRIVE CHAIN are installed.
[2] If the PROCESSOR is new, it is set for 60 Hz frequency, STANDARD cycle.
If this is correct for the site, advance to “Placing the PROCESSOR at the Site”, Page 11.
[3] Loosen the 2 SCREWS and remove the DRIVE SIDE PANEL.
[4] Remove:
• 2 GUARD SCREWS
• CHAIN GUARD
[5] Loosen the 4 MOUNTING SCREWS and remove the DRIVE CHAIN.
[6] Loosen the SETSCREW and remove the 16-TOOTH SPROCKET.
Cycle Frequency SPROCKET DRIVE CHAIN
STANDARD 60 Hz 16-TOOTH SHORT
STANDARD 50 Hz 19-TOOTH SHORT
RAPID 60 Hz 22-TOOTH LONG
RAPID 50 Hz 26-TOOTH LONG
H172_1018DC
H172_1018DCA
GUARD
CHAIN
SETSCREW
DRIVE CHAIN
MOUNTING SCREWS (4)
MOTOR SHAFT
16-TOOTH SPROCKET
MOUNTING PLATE
SCREW (2)
PANEL
SIDE
GUARD
SCREW (2)

INSTALLATION INSTRUCTIONS
10 04DEC98 – 7C8771
[7] Install the correct SPROCKET on the MOTOR SHAFT with the SETSCREW.
[8] Tighten the SETSCREW.
[9] Install the correct DRIVE CHAIN.
[10] Check that the DRIVE CHAIN does not touch the MOUNTING PLATE.
Caution
Do not overtighten the MOUNTING SCREWS.
[11] Tighten the MOUNTING SCREWS only until the RUBBER ISOLATORS, not visible in the figure, are partially
seated.
[12] Install:
• CHAIN GUARD and 2 GUARD SCREWS
• SIDE PANEL and 2 SCREWS

Placing the PROCESSOR at the Site
7C8771 – 04DEC98 11
Section 4: Placing the PROCESSOR at the Site
Installing the PROCESSOR on an Optional BASE or STAND
Warning
The PROCESSOR weight is 90 kg (200 lb).
[1] Remove the 4 LEVELING SCREWS from the
PROCESSOR.
[2] Install the PROCESSOR on a flat, stable surface
or on a Kodak M35/M43/2000 X-Omat
MOUNTING STAND.
[3] Install the LEVELING SCREWS through the
STAND or flat surface.
Installing the PROCESSOR Through a Wall
Use the correct dimensions for the installation of the PROCESSOR with the RECEIVE BIN or the FEED SHELF
through the wall.
H172_0504CC
H172_0504CCA
PROCESSOR
LEVELING
SCREW
(4)
MOUNTING
STAND

INSTALLATION INSTRUCTIONS
12 04DEC98 – 7C8771
Figure 1 RECEIVE BIN Through the Wall: Figure 2 FEED SHELF Through the Wall:
H172_0210CC
DARK ROOM
(8 in.)
20 cm
Offset
in wall
Opening
(28 in.)
71 cm
Plywood
(18 in.)
46 cm
opening
leveling
to allow for
in this dimension
Leave flexibility
of processor
H172_0210CCA
20 mm (0.75 in.)
PLYWOOD FRAME,
cover wall opening
large enough to
GASKET
LIGHT LOCK
H172_0206CC
DARK ROOM
opening
Plywood
(18 in.)
46 cm
in wall
Opening
(22 in.)
56 cm
Offset
(2 in.)
5 cm
of processor
leveling
to allow for
in this dimension
Leave flexibility
H172_0206CCA
LIGHT LOCK
GASKET
20 mm (0.75 in.)
PLYWOOD FRAME,
large enough to
cover wall opening

Placing the PROCESSOR at the Site
7C8771 – 04DEC98 13
Warning
• The PROCESSOR weight is 90 kg (200 lb).
• Do not stretch the LIGHT LOCK GASKET too tight.
[1] Install the LIGHT LOCK GASKET on the PLYWOOD FRAME.
H172_0205DC
1.4 cm (.56 in.)
2.5 cm (1.0 in.)
(19.18 in.)
48.7 cm
(18 in.)
46 cm
61 cm (24 in.)
HOOK BOLT (2)
SCREW (4)
LEVELING
FLOOR PLATE (4)
NUT (4)
HOOK
WASHER (2)
HOOK
opening
cover wall
frame to
plywood
(0.75 in.)
20 mm plywood frame
and attached to
around opening
LIGHT LOCK GASKET
H172_0205DCA

INSTALLATION INSTRUCTIONS
14 04DEC98 – 7C8771
Leveling the PROCESSOR
Warning
The PROCESSOR weight is 90 kg (200 lb).
[1] Move the PROCESSOR to position at the site.
[2] If the PROCESSOR is installed on a BASE or
MOUNTING STAND:
(a) Install4 FLOORPLATES underthe BASEor
STAND.
(b) Level the BASE or STAND.
(c) Advance to Step 5.
[3] Install 4 FLOOR PLATES under the LEVELING
SCREWS of the PROCESSOR.
[4] Level the PROCESSOR using the LEVELING
SCREWS.
[5] Install the 2 HOOK BOLTS around the front
LEVELING SCREWS and through the wall.
See the figure on Page 13.
[6] Install on the 2 HOOK BOLTS:
• 2 HOOK WASHERS
• 4 HOOK NUTS
H172_1019BC
H172_1019BCA
LEVEL
(1.00 in.)
2.5 cm
H172_1020AC
H172_1020ACA
FLOOR
PLATE (4)
LEVELING
SCREW (4)

Placing the PROCESSOR at the Site
7C8771 – 04DEC98 15
Installing SEISMIC BRACKETS
Optional SEISMIC BRACKETS might be necessary to comply with local codes.
[1] Install the SEISMIC BRACKETS 261413 on the PROCESSOR or to the MOUNTIND STAND to comply with
local codes.
H172_1021DC
H172_1021DCA
LEVELING
SCREW (4)
FLOOR
PLATE (4)
SEISMIC BRACKET KIT

INSTALLATION INSTRUCTIONS
16 04DEC98 – 7C8771
Section 5: Connecting the Plumbing to the PROCESSOR
Warning
• DRAINS must be made of chemically resistant, non-corrosive material. Use PVC or equivalent.
• The DRAINS must have a minimum diameter of 7.6 cm (3 in.) and be free of obstruction.
• DRAINS service must comply with local codes.
[1] Check that the WEIRS are installed correctly.
[2] Use 1.27 cm (1⁄2in.) ID TUBING 760476 to connect the 3 DRAINS to the FLOOR DRAIN.
• DEVELOPER
• FIXER
• WASH
[3] Connect the site water supply to the WATER INLET of the PROCESSOR.
H172_0503DC
H172_0503DCA
FIXER
DEVELOPER
3 DRAINS DEVELOPER
FIXER
WASH
WATER INLET
WEIRS
WASH

Connecting the REPLENISHMENT TANKS and the SILVER RECOVERY UNIT
7C8771 – 04DEC98 17
Section 6: Connecting the REPLENISHMENT TANKS and the SILVER
RECOVERY UNIT
Customers might use either REPLENISHMENT TANKS or a chemical mixing system. An example of a chemical
mixing system is a Kodak AUTOMIXER III. To install a chemical mixing system, use the INSTALLATION
INSTRUCTIONS for the system.
Caution
• The maximum height of the solutions in the REPLENISHMENT TANKS must be below the solution height in the
TANKS of the PROCESSOR.
• The maximum height of the solutions in the PROCESSOR is 97 cm (38 in.) when the PROCESSOR is installed
on the Kodak M35/M43/2000 X-Omat MOUNTING STAND.
[1] Use the 0.95 cm (3⁄8in.) TUBING to install the 2 STRAINERS between the REPLENISHMENT TANKS and the
REPLENISHMENT PUMPS in the PROCESSOR.
[2] Check that the connections in the TUBING are tight.
[3] If the customer has a SILVER RECOVERY UNIT,
install it.
H104_0026BCB
REPLENISHMENT TANKS
STRAINERS FLOOR DRAIN
H172_0122AC
SILVER RECOVERY UNIT
OUT
IN

INSTALLATION INSTRUCTIONS
18 04DEC98 – 7C8771
Section 7: Checking the Negative Pressure
[1] Connect the rubber HOSE from the AIR METER TL-2431 to:
• L TUBE
• center CONNECTOR on the AIR METER
[2] Make a 6.4 mm (1⁄4in.) hole approximately 30.5 cm (12 in.) from the end of the EXHAUST DUCT that will be
connected to the PROCESSOR.
[3] Insert the L TUBE into the 6.4 mm (1⁄4in.) hole until the end of the TUBE is flush with the inside of the EXHAUST
DUCT.
Important
• Hold the AIR METER vertically.
• Do not connect the EXHAUST DUCT to the PROCESSOR when checking the negative pressure.
[4] Use the AIR METER to check that the negative pressure is correct:
[5] If the negative pressure is not correct, adjust the distance between the EXHAUST DUCT for the site and the
EXHAUST DUCT for the PROCESSOR. If the negative pressure cannot be obtained, install an AUXILIARY
VENTILATION FAN.
[6] Remove the L TUBE from the EXHAUST DUCT and seal the hole.
[7] Connect the EXHAUST DUCT to the PROCESSOR.
Diameter of the EXHAUST DUCT Negative Pressure
7.6 cm (3.0 in.) 0.76 - 1.02 mm (0.03 - 0.04 in.) of water
10.2 cm (4.0 in.) 0.25 - 0.51 mm (0.01 - 0.02 in.) of water
H172_1010HC
H172_1010HCA
Exhaust Duct
for the Building
Auxiliary
Ventilation
Fan - Optional
Adjustable Air Gap
5.08 cm (2.0 in.)
maximum
Air Gap Assembly
Exhaust Duct for
the Processor
L Tube
Hose
Connector
Meter
30.5 cm
(12.0 in.)
Exhaust Duct that
connects to the Processor

Electrical Setup for the 2000A PROCESSOR
7C8771 – 04DEC98 19
Section 8: Electrical Setup for the 2000A PROCESSOR
Setting the Power Frequency
Important
This procedure is for the X-Omat 2000A PROCESSOR.
[1] If you are installing an X-Omat 2000 PROCESSOR, advance to Page 22.
[2] Check the frequency of the main power at the site.
Warning
Dangerous Voltage
[3] Move the MAIN POWER SWITCH on the PROCESSOR to the “OFF” position.
[4] Disconnect the main power.
Possible damage from electrostatic discharge.
ESD

INSTALLATION INSTRUCTIONS
20 04DEC98 – 7C8771
[5] Remove the TOP COVER and SIDE PANEL for access to the ELECTRICAL BOX.
[6] Open the DOOR on the ELECTRICAL BOX.
Important
Set the PROCESSOR for the correct frequency.
[7] Move the JUMPER to the correct location on TB3:
H172_1023EC
DOOR
TB3
H172_1023ECA