Kodak X-Omat 5000 RA PROCESSOR User manual

© Eastman Kodak Company
Publication No. 5B6339
January 1996
INSTALLATION INSTRUCTIONS
for the
Kodak X-Omat 5000 RA PROCESSOR
H148_0004AA

2 January 1996 – 5B6339
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be liable
for any loss or damage, including consequential or special damages, resulting from any use of
this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Warning
To avoid hazardous conditions, keep floors and floor coverings around your Kodak X-Omat Processors and
associated drains clean and dry at all times. Any accumulation of fluids from mixing tanks, drain lines, etc, should
be cleaned up immediately. In the event of an accumulation of liquid due to backup, overflow, or other malfunctions
of the drain associated with your X-Omat Processor, call a plumber or other contractor to correct any problem with
the drain. Kodak accepts no responsibility or liability whatsoever for the serviceability of any drain connected to or
associated with a Kodak X-Omat Processor. Such drains are the sole responsibility of the customer.
Important
Have all parts necessary for the installation with you when you arrive at the site. For dryer end through-the-wall
installations, order the Kodak X-Omat 5000 RA THROUGH-THE-WALL LIGHT-LOCK KIT, CAT 898 0815. If local
codes require seismic mountings, order SEISMIC KIT 8B6812 for 3/8-in. LEVELING SCREWS or SEISMIC KIT
8B7038 for 1/2-in. LEVELING SCREWS. Each SEISMIC KIT includes all parts necessary to install the BRACKETS
on one PROCESSOR.

5B6339 – January 1996 3
Description Page
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electrostatic Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Preventive Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Special Tools Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Preparing the PROCESSOR for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unpacking the PROCESSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Removing the Packing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Removing the PROCESSOR from the PALLET . . . . . . . . . . . . . . . . . . . . . . . . 6
Removing the PANELS and Checking the Packing List . . . . . . . . . . . . . . . . . . 8
Removing the Packing Material from the DRYER and the SHIPPING SCREW 9
Installing the LEVELING SCREWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installing the PROCESSOR Through a Wall — Feed End. . . . . . . . . . . . . . . . . . . . . 11
Installing the PROCESSOR Through a Wall — Dryer End . . . . . . . . . . . . . . . . . . . . 12
Leveling the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installing the RACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installing the CROSSOVERS and the SQUEEGEE ASSEMBLY . . . . . . . . . . . . . . . 17
Connecting the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Making the Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Connecting the JUMPERS at TB2 and TB3 and the Wires to TB1 . . . . . . . . . . 20
Connecting the Wires to TERMINAL STRIP TB1 . . . . . . . . . . . . . . . . . . . . . . . 22
Changing the PROCESSOR to 50 Hz Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Making the Plumbing Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Installing the DEVELOPER FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Connecting the Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Connecting the Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Connecting the REPLENISHMENT TUBES . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Connecting the REPLENISHMENT TANKS . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Measuring the Static Pressure and Making the Exhaust Connections. . . . . . . . . . . . 32
Installing an AUXILIARY VENTILATION FAN KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Installing and Adjusting the FEED TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Installing the FEED TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Adjusting the Height of the FEED TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Aligning the FILM GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Checking for the Correct Position of the LIGHT SHIELD . . . . . . . . . . . . . . . . . . . . . . 38
Checking the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Checking for Leakage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Checking Miscellaneous Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Checking the DISPLAY PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Checking the Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Final Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Publication History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

INSTALLATION INSTRUCTIONS
4 January 1996 – 5B6339
Section 1: General Information
Electrostatic Discharge
Overview ESD — electrostatic discharge — is a primary source of:
• product downtime
• lost productivity
• costly repairs
While one cannot feel a static charge of less than 3,500 volts, as few as 30 volts can damage or destroy
essential components in electronic equipment.
Preventive Measures
• Always look for an ESD warning label before doing any procedure involving static-sensitive
components such as CIRCUIT BOARDS. All static-sensitive components are marked with bright
graphic labels, which frequently include instructions. Follow all label instructions.
• Wear a grounding strap when handling static-sensitive components. Always make certain that the
clip remains attached to a properly grounded, unpainted, clean surface.
• Repair static-sensitive components at an ESD-protected work station or use a portable grounding
mat. For help in setting up an ESD-protected work station, contact your Kodak representative.
• When moving static-sensitive components from one area to another, insert and transport the
components in ESD-protective packaging. Transparent antistatic bags are available from a variety
of manufacturers and will help shield components from ESD damage.
Special Tools Required
Tool No. Description
TL-1434 12-in. BENCH LEVEL
TL-2431 AIR METER

Preparing the PROCESSOR for Installation
5B6339 – January 1996 5
Section 2: Preparing the PROCESSOR for Installation
Unpacking the PROCESSOR
Removing the Packing Material
Note
If you are unpacking the PROCESSOR anywhere other than the installation site, either install all removed parts or
pack them carefully with the PROCESSOR for transport.
[1] Check the shock-indicator labels on the shipping carton for possible damage in shipping.
[2] Cut the bands around the outside of the shipping carton.
[3] Open the top of the shipping carton, and remove the cardboard and the PREPACK items that are above the
PROCESSOR.
[4] Remove:
a. shipping carton from the PROCESSOR
b. tape and corner PROTECTORS
c. TOP COVER from the PROCESSOR
d. CROSSOVERS
e. SQUEEGEE ASSEMBLY
H148_0009BA
H148_0009BCA
DETECTOR
CROSSOVER
DEVELOPER/FIXER
CROSSOVER SQUEEGEE
ASSEMBLY
FIXER/WASH
CROSSOVER

INSTALLATION INSTRUCTIONS
6 January 1996 – 5B6339
[5] Remove the RACKS and the plastic packing material.
Removing the PROCESSOR from the PALLET
Warning
• The PROCESSOR weighs over 227 kg (500 lb).
Use 2 persons when installing the LEVELING
SCREWS and moving the PROCESSOR into
position.
• The PROCESSOR is not fastened to the PALLET.
Be careful when moving the PALLET.
[1] Move the PROCESSOR, on the PALLET, as close
as possible to the installation site.
Note
The following steps are for moving the PROCESSOR
off the drive side of the PALLET, but if access is easier
on the nondrive side of the PROCESSOR, remove the
BOLTS and RAIL from the nondrive side of the
PALLET.
[2] Move the PROCESSOR toward the nondrive side
until the nondrive side of the PROCESSOR is
flush with the nondrive edge of the PALLET.
[3] Remove the 2 BOLTS and the RAIL that is under
the drive side of the PALLET.
H148_0010BA
WASH RACK
FIXER RACK
DEVELOPER RACK
H148_0010BCB
H148_0175GA
H148_0175GCA
side
drive
side
nondrive
RAIL
PALLET
2 BOLTS
TOP COVER

Preparing the PROCESSOR for Installation
5B6339 – January 1996 7
[4] Carefully move the PROCESSOR to the center of
the PALLET.
[5] Carefully tilt the PROCESSOR and PALLET
toward the drive side until the other person can
place the RAIL under the nondrive side RAIL of
the PALLET. See the figure.
[6] Continue to tilt and move the PROCESSOR to
remove the PROCESSOR from the PALLET.
H148_0176CA
drive
side
nondrive
side
H148_0176CCA
RAILS
PALLET

INSTALLATION INSTRUCTIONS
8 January 1996 – 5B6339
Removing the PANELS and Checking the Packing List
DRYER END of the PROCESSOR Feed End of the PROCESSOR
[1] Remove:
• RECEIVING BIN
• 2 side ACCESS PANELS
• DRYER ACCESS PANELS
• ELECTRICAL BOX ACCESS PANEL
• MIDDLE ACCESS PANEL
• TRANSFORMER ACCESS PANEL
[2] Remove the items packed behind the drive side
ACCESS PANEL.
[3] Use the Packing List to check that all the items on
the List were shipped with the PROCESSOR.
H148_0181AA
H148_0181ACA
PANEL
BOX ACCESS
ELECTRICAL
TOP
COVER
DRYER
ACCESS
PANEL
RECEIVING
BIN
nondrive
ACCESS
PANEL
side
H148_0182AA
H148_0182ACA
PANEL
ACCESS
MIDDLE
ACCESS PANEL
TRANSFORMER
PANEL
ACCESS
side
nondrive
H148_0188GA
drive side

Preparing the PROCESSOR for Installation
5B6339 – January 1996 9
Removing the Packing Material from the DRYER and the SHIPPING SCREW
[1] Remove the packing material that holds the ends of the ROLLER ASSEMBLIES and AIR TUBES.
[2] Remove the front AIR TUBES and all the ROLLERS from the DRYER.
[3] Remove all the remaining packing material from the DRYER.
[4] Check that the back AIR TUBES are fully seated on both the drive and nondrive sides.
[5] Install the ROLLERS and front AIR TUBES.
[6] Check that the ROLLERS and the front AIR TUBES are fully seated on both the drive and nondrive sides.
H148_0116HA
H148_0116HCA ASSEMBLY
ROLLER
AIR TUBE

INSTALLATION INSTRUCTIONS
10 January 1996 – 5B6339
[7] Remove the SHIPPING SCREW from the drive
side ELECTRICAL BOX SLIDE.
[8] Remove the tape from the ELECTRICAL BOX.
Installing the LEVELING SCREWS
Caution
Tilting the PROCESSOR from front to back may cause
damage to the PANELS of the PROCESSOR. To
install the LEVELING SCREWS, tilt the PROCESSOR
from side to side.
[1] Tilt the PROCESSOR to the drive side, and install
the 2 nondrive side LEVELING SCREWS.
[2] Rotate the LEVELING SCREWS fully up.
[3] Tilt the PROCESSOR to the nondrive side and
install the other 2 LEVELING SCREWS, and
rotate fully up.
H148_0177GA
drive side
H148_0177GCA
SCREW
SHIPPING
SLIDE
BOX
ELECTRICAL
H148_0184AA
H148_0184ACA
SCREW
LEVELING