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Kodak 2400DSV User manual

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Copyright 2025 Manuals.Online. All Rights Reserved.

2400DSV
Service Manual
___________________________________________________________________
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i
1
PREFACE
This Service Manual explains the Microfilm Scanner already put on the
market.
It is hoped that this Service Manual will help to provide for more effective
machine maintenance in the field there by ensuring optimum machine
performance.
All information in this Manual is subject to change without prior notice.
This manual has not described the printer section.
Separately, refer to the Service Manual of the Printer.
Microfilm Scanner MS6000
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Contents
ii
Contents
1 Safety Precautions for Inspection and Service
1.1 WARNING.............................................................................................. 1
1.2 CAUTION............................................................................................... 4
1.3 Other Precautions ................................................................................ 6
1.4 Used Batteries Precautions ................................................................ 7
2 Installation
2.1 Installation Environment ..................................................................... 8
2.2 Usage Environment ............................................................................. 8
2.3 Installing The Power Supply ............................................................... 9
2.4 Installation Space................................................................................. 9
3 General Information
3.1 Specifications..................................................................................... 10
3.1.1 MS 6000 ........................................................................................ 10
3.1.2 MS 6000 & MSP3000 Printer System ........................................... 12
3.1.3 MS 6000 & MSP2000 Printer System ........................................... 12
3.2 System Configuration........................................................................ 13
3.3 Connection Mode ............................................................................... 14
3.3.1 PR Mode (Scanner + Printer)........................................................ 14
3.3.2 PC Mode (Scanner + Personal Computer).................................... 14
3.4 Parts Identification............................................................................. 15
3.5 Component Layout ............................................................................ 16
3.6 Electrical Components Layout ......................................................... 17
3.7 Electrical Parts Function................................................................... 20
3.8 Connectors Layout ............................................................................ 22
3.9 Electrical Service Parts on P.W.Boards........................................... 24
3.9.1 Main Control Board (PWB-BB)...................................................... 24
3.9.2 I/F Board (PWB-EE) ...................................................................... 24
3.9.3 I/F Board (PWB-SS) ...................................................................... 25
3.9.4 Main Power Unit (PU1).................................................................. 25
3.9.5 Projection Lamp Regulator (PU2) ................................................. 25
3.9.6 Optional Power Unit (PU3) ............................................................ 25
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Contents
iii
3.10Explanation of Control Panel ............................................................ 26
3.10.1 Control Panel (Basic) ..................................................................... 26
3.10.2 Control Panel (Shift Function)........................................................33
3.11Image Processing............................................................................... 35
4 Mechanical and Electrical
4.1 Illumination Mechanism ..................................................................... 37
4.1.1 Overview ........................................................................................37
4.1.2 Projection Lamp (LA1) ...................................................................37
4.1.3 Projection Lamp Voltage Control Circuit ........................................38
4.1.4 Thermostat (TS1)...........................................................................39
4.1.5 Condenser Lens.............................................................................40
4.1.6 Projection Lens ..............................................................................41
4.2 Image Rotation.................................................................................... 42
4.2.1 Prism Rotation ...............................................................................42
4.2.2 Auto Image Rotating Motor (M5) Control Circuit............................ 42
4.3 Optical Section ................................................................................... 43
4.3.1 Overview ........................................................................................43
4.3.2 Reader Path...................................................................................44
4.3.3 Scan Path ......................................................................................44
4.3.4 Scan Table Drive Mechanism ........................................................45
4.3.5 Scan Mirror Motion Control ............................................................46
4.3.6 Mirror Scan Motor (M1) Control Circuit .......................................... 47
4.4 CCD Section ........................................................................................ 48
4.5 Image Bus ........................................................................................... 49
4.6 Auto Masking ...................................................................................... 52
4.6.1 Overview ........................................................................................52
4.6.2 Masking Area Detection.................................................................52
4.6.3 Requirements for Auto Masking.....................................................52
4.7 Auto Image Skew Correction............................................................. 55
4.7.1 Overview ........................................................................................55
4.7.2 Requirements for Auto Skew Correction........................................55
4.8 Manual Frame Masking ......................................................................56
4.9 2 to 1 Printing Function ..................................................................... 57
4.9.1 Overview ........................................................................................57
4.9.2 Operation .......................................................................................57
4.9.3 Identification Marks ........................................................................58
5 Disassembly and Cleaning
5.1 Precautions ......................................................................................... 59
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Contents
iv
5.1.1 Precautions for Disassembly and Cleaning................................... 59
5.2 Handling of P.W.Boards .................................................................... 60
5.2.1 Precautions regarding transportation and storage ........................ 60
5.2.2 Precautions when replacing PWBs ............................................... 60
5.2.3 Precautions when checking PWBs................................................ 60
5.3 Maintenance and Inspection ............................................................. 61
5.3.1 Preventive Maintenance Schedule List ......................................... 61
5.3.2 Details of readjustments needed when parts are replaced ........... 61
5.4 Disassembly and Cleaning Procedure............................................. 62
5.4.1 Removal of the Outer Covers........................................................ 62
5.4.2 Replacing of the Projection Lamp ................................................. 65
5.4.3 Cleaning of the Projection Lamp ................................................... 66
5.4.4 Cleaning of the Condenser Lens and Mirrors................................ 66
5.4.5 Cleaning of the each Mirrors ......................................................... 67
5.4.6 Cleaning of the CCD Filter ............................................................ 68
5.4.7 Removal of the CCD Assy............................................................. 69
5.4.8 Removal of the Power Unit............................................................ 71
5.4.9 Removal of the P.W.Boards. ......................................................... 72
5.4.10 Replacing Scan Motor bushing and friction plate .......................... 73
5.4.11 Replacing the Fuse of the Power Unit........................................... 73
5.4.12 Replacing the Main Fuse............................................................... 74
5.4.13 Exchanging the Oscillator Chip ..................................................... 75
6 Function Mode and Adjustment
6.1 Precautions......................................................................................... 77
6.2 Overview ............................................................................................. 77
6.3 Function Mode List ............................................................................ 78
6.3.1 S mode (Setting Function 1).......................................................... 78
6.3.2 y mode (Setting Function 2) .......................................................... 79
6.3.3 o mode (Setting Function 3) .......................................................... 80
6.3.4 F mode (machine operation checks) ............................................. 81
6.3.5 b mode (machine operation checks) ............................................. 81
6.3.6 About the Function Mode Setting Label ........................................ 82
6.4 Operation of the Function Mode....................................................... 83
6.4.1 Entering the Function Mode .......................................................... 83
6.4.2 Execution method in F and b mode (except F4, F8 and b6) ......... 83
6.4.3 Execution method in F and b mode (F4, F8 and b6)..................... 84
6.4.4 Execution method in S, y and o mode........................................... 84
6.4.5 Leaving the Function Mode ........................................................... 84
6.5 S mode Operations ............................................................................ 85
6.5.1 S1: Auto Reset .............................................................................. 85
6.5.2 S2: Auto Power Save .................................................................... 85
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Contents
v
6.5.3 S3: Auto Projection Lamp OFF ......................................................85
6.5.4 S4: Coin Vender / Foot Switch Setting...........................................85
6.5.5 S5: Fine Mode Setting ...................................................................86
6.5.6 S6: Paper Tray feed size (MSP 3000 Printer)................................86
6.5.7 S7: Machine ID Printing .................................................................86
6.5.8 S8: Cycle print mode......................................................................87
6.5.9 S9: Nega Contrast Adjustment ......................................................87
6.5.10 SA: Posi Contrast Adjustment........................................................87
6.5.11 Sb: Scan Table Stop Position Adjustment (Scan Position)............88
6.5.12 SC: Scan Table Stop Position Adjustment (Reader Position)........ 88
6.5.13 Sd: Auto image rotation 90 degree rotation function......................89
6.5.14 SE: The print function at the time of Toner Empty detection .........89
6.6 y mode Operations ............................................................................. 90
6.6.1 y2: Auto Paper Source Switching ..................................................90
6.6.2 y3: Auto Film Format Select Print ..................................................90
6.6.3 y5: Memo Image Masking..............................................................90
6.6.4 y6: Prescan Operation ...................................................................91
6.6.5 y7: Auto Skew Correction Retain ...................................................91
6.6.6 yb: Magnification Warning Display.................................................91
6.6.7 yC: Print Reserve Function ............................................................ 91
6.7 o mode Operations ............................................................................. 92
6.7.1 o1: Inch/Metric Select ....................................................................92
6.7.2 o2: N-P Auto Exposure Coarse Adjustment...................................92
6.7.3 o3: P-P Auto Exposure Coarse Adjustment...................................93
6.7.4 o4: Scan Speed Adjustment ..........................................................94
6.7.5 o5: Adjustment of the image area Lengthwise Position.................95
6.7.6 o6: Adjustment of the Top and Bottom Frame Black Band Width.. 96
6.7.7 o7: Adjustment of the Right and Left Frame Black Band Width..... 97
6.7.8 o8: Projection lamp burn out detection (L2) setting .......................98
6.7.9 oA: Host Driver Setting ..................................................................98
6.7.10 ob: Vender/Model Name Setting....................................................98
6.8 F mode Operations ............................................................................. 99
6.8.1 F1: ROM Version Check ................................................................99
6.8.2 F2: Scan Counter...........................................................................99
6.8.3 F3: Print Counter............................................................................99
6.8.4 F4: Counter Clear ..........................................................................99
6.8.5 F5: Control Panel LED Check........................................................ 99
6.8.6 F6: For Factory use........................................................................99
6.8.7 F7: Projection Lamp Voltage Adjustment.....................................100
6.8.8 F8: Reset the Setting Data..........................................................101
6.9 b mode Operations ........................................................................... 102
6.9.1 b1: Checking the Scan Table Unit Function.................................102
6.9.2 b2: Scanning mirror operation check ...........................................102
6.9.3 b3: For Factory use......................................................................102
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Contents
vi
6.9.4 b4: Prism rotation operation check.............................................. 103
6.9.5 b5: Single scan operation check ................................................. 103
6.9.6 b6: Shading Correction................................................................ 104
6.9.7 b7: Test Print Function ................................................................ 105
6.9.8 b8: For Factory use ..................................................................... 105
7 Troubleshooting
7.1 How to Use This Section ................................................................. 106
7.2 Malfunction Indications ................................................................... 107
7.3 Malfunction Detection Timing......................................................... 108
7.3.1 L2: Projection Lamp malfunction ................................................. 108
7.3.2 C1: Scan Unit Drive malfunction ................................................. 108
7.3.3 C2: Scan Mirror Drive malfunction .............................................. 108
7.3.4 C3: Shading Correction malfunction............................................ 109
7.3.5 C4: Cooling Fan Motor malfunction............................................. 109
7.3.6 Cb: Communication Error............................................................ 109
7.3.7 CL: Printer Clock malfunction...................................................... 109
7.4 Troubleshooting for malfunction code .......................................... 110
7.4.1 L2: Projection Lamp malfunction ................................................. 110
7.4.2 C1: Scan Unit Drive Malfunction ................................................. 110
7.4.3 C2: Scan Mirror Drive malfunction .............................................. 110
7.4.4 C3: Shading Correction malfunction............................................ 111
7.4.5 C4: Cooling Fan Motor malfunction............................................. 111
7.4.6 Cb: Communication Error............................................................ 111
7.4.7 CL: Printer Clock malfunction...................................................... 112
7.5 Troubleshooting for malfunction.................................................... 113
7.5.1 No Power..................................................................................... 113
7.5.2 The Projection Lamp does not Light Up ...................................... 113
7.6 Electrical Components Check ........................................................ 114
7.6.1 LA1: Projection Lamp .................................................................. 114
7.6.2 M3: Power Unit Cooling Fan Motor ............................................. 114
7.6.3 M4: Projection Lamp Cooling Fan Motor..................................... 114
7.6.4 PC1: Image Leading Edge Sensor.............................................. 114
7.6.5 PC2: Scan Mirror Position Sensor............................................... 114
7.6.6 PC3: Reader Position Sensor ..................................................... 115
7.6.7 PC4: Scan Position Sensor ......................................................... 115
7.6.8 PU1: Power Unit.......................................................................... 115
7.6.9 PU2: Projection Lamp Regulator................................................. 115
7.6.10 S1: Power Switch ........................................................................ 115
7.6.11 S201: Interlock Switch................................................................. 116
7.6.12 TS1: Thermostat.......................................................................... 116
7.7 Image Troubleshooting ................................................................... 117
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Safety Precautions for Inspection and Service 1
1
1 Safety Precautions for Inspection and
Service
When performing inspection and service procedures, observe the
following precautions to prevent accidents and ensure utmost safety.
*Depending on the model, some of the precautions given in the following
do not apply.
Different markings are used to denote specific meanings as detailed
below.
Indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe
practices.
The following graphic symbols are used to give instructions that need to
be observed.
Used to call the service engineer attention to what is graphically
represented inside the marking (including a warning).
Used to prohibit the service engineer from doing what is
graphically represented inside the marking.
Used to instruct the service engineer to do what is graphically
represented inside the marking.
1.1 WARNING
1. Always observe precautions.
WARNING
CAUTION
• Parts requiring special attention in this product will include a
label containing the mark shown on the left plus
precautionary notes. Be sure to observe the precautions.
• Be sure to observe the “Safety Information” given in
Operator’s Manual.
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1Safety Precautions for Inspection and Service
2
2. Before starting the procedures, be sure to unplug the power cord.
3. Use the specified parts.
4. Handle the power cord with care and never use a multiple socket.
5. Be careful about the high-voltage parts.
6. Do not keep your hands wet when performing the procedures.
• This product contains a high-voltage unit and a circuit with a
large current capacity that may cause an electric shock or
burn.
• The product also contains parts that can jerk suddenly and
cause injure.
• If this product uses a laser, laser beam leakage may cause
eye damage or blindness.
• For replacement parts, always use the genuine parts
specified in the manufacturer’s Parts Manual. Installing a
wrong or unauthorized part could cause dielectric
breakdown, overload, or undermine safety devices resulting
in possible electric shock or fire.
• Replace a blown electrical fuse or thermal fuse with its
corresponding genuine part specified in the manufacturer’s
Parts Manual. Installing a fuse of a different make or rating
could lead to a possible fire. If a thermal fuse blows
frequently, the temperature control system is probably of a
problem and action must be taken to eliminate the cause of
the problem.
• Do not brake, crush or otherwise damage the power cord.
Placing a heavy object on the power cord, or pulling or
bending it may damage it, resulting in a possible fire or
electric shock.
• Do not use a multiple outlet to which any other appliances
or machines is connected.
• Be sure the power outlet meets or exceeds the specified
capacity.
• A part marked with the symbol shown on the left carries a
high voltage.
Touching it could result in an electric shock or burn. Be sure
to unplug the power cord before servicing this part or the
parts near it.
• Do not unplug or plug in the power cord, or perform any
kind of service or inspection with wet hands. Doing so could
result in an electric shock.
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Safety Precautions for Inspection and Service 1
3
7. Do not touch a high-temperature part.
8. Make a ground connection at all times
(This item may not be effected in USA).
9. Do not remodel the product.
10. Restore all parts and harnesses to their original positions.
• A part marked with the symbol shown on the left and other
parts such as the exposure lamp and fusing roller can be
very hot while the machine is energized. Touching them
may result in a burn.
• Wait until these parts have cooled down before replacing
them or any surrounding parts.
• Be sure to connect a ground wire to the ground terminal
even when performing an inspection or repair. Without
proper grounding, electrical leakage could result in an
electric shock or fire.
• Never connect the ground wire to a gas pipe, water pipe,
telephone ground wire, or a lightning conductor.
• Modifying this product in a manner not authorized by the
manufacturer may result in a fire or electric shock. If this
product uses a laser, laser beam leakage may cause eye
damage or blindness.
• To promote safety and prevent product damage, make
sure the harnesses are returned to their original positions
and properly secured in their clamps and saddles in order
to avoid hot parts, high-voltage parts, and sharp edges, or
being crushed.
• To promote safety, make sure that all tubing and other
insulating materials are returned to their original positions.
Make sure that floating components mounted on the
circuit boards are at their correct distance and position off
the boards.
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