Kohler K-99023T User manual

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This instruction contains important information
concerning the installation of integrated acrylic bath
and integrated massage bath. (Integrated massage
bath refers to massage bath and BBM with airjets.)
For the installation of other bath, please ignore
these instructions concerning massage bath.
Please read these instructions carefully to
familiarize yourself with the required tools, materials,
and installation sequences. Follow the sections that
pertain to your particular installation. This will help
you avoid costly mistakes. In addition to proper
installation, read all operating and safety instructions.
All information is based on the latest product
information available at the time of publication.
Kohler China Ltd. reserves the right to make
changes in product characteristics, packaging, or
availability at any time without notice.
These instructions contain important care, cleaning,
and warranty information-
Please provide adequate available space for the
bath unit in accordance with rough-in. Arrange the
location of drain in advance.
All installations must comply with council and local
authority by-laws. It is the responsibility of the installer
to ensure that the waste is made watertight by means
of silicone sealant or caulking compound.
Bath drain supplies and electric wiring should be
arranged preliminarily according to the selected bath.
please leave these
instructions for the consumer.
IMPORTANT:
NOTE: Bath can be installed after the wall is completed.
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BEFORE YOU BEGIN
INTEGRATED ARCYLIC BATH
INSTALLATION INSTRUCTIONS
, 2012
Copyright Kohler China Ltd., 2012
368 201419
A.
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A. Summary Of Key Requirements
Observe all local plumbing codes.
Install the unit to a level subfloor.
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B. Product Inspection
Uncrate and inspect bath for damage. Leave all
materials in carton during construction to prevent
damage.
Damage occurred during transit shall not be
covered by warranty.
NOTE:
B.
PRODUCT REQUIREMENTS
1206725-T01-A

PRODUCT NOTICES
A.
(GFCI)
(ELCB)
A. Installation Hazard Notification
DANGER: Risk of fire, electric shock, or injury to
persons.
WARNING: Risk of electrical shock.
WARNING: Risk of electrical shock.
WARNING: Risk of electrical shock.
WARNING: Risk of injury or property damage.
CAUTION: Risk of product damage.
NOTICE:
Read important safety instructions on inside
front cover of these instructions.
A licensed
electrician should make all electrical connections.
Connect only to
a circuit protected by a Ground-Fault Circuit-Interrupter
(GFCI) or Earth-Leakage Circuit-Breaker (ELCB).
Disconnect
power before servicing.
Please read all instructions thoroughly before beginning
installation, including the following Product
Requirements.
Do not lift the
bath with airjets by the air channels or blower
motor, or use the air channels or blower motor for
structural support of the bath.
Follow all local plumbing and electrical codes.
B. Factory-Assembled Features
Factory installed components include water pump, air
pump and control box and so on. No installation is
needed.
Do not relocate the whirlpool pump and air
pump, or make other modifications to the whirlpool
system, as this could adversely affect the performance
and safe operation of the whirlpool. Kohler . shall not
be liable under its warranty or otherwise for personal
injury or damage caused by any such unauthorized
modification.
WARNING: Unauthorized modification may cause
unsafe operation and poor performance of the
whirlpool.
Co
B.
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C. Electrical Connection
The installation must have a 30mA Earth Leakage
Circuit Breaker. The GFCI protects against Line-to-
Ground shock hazard. Use a 220-240V, 10A
(minimum), 50Hz dedicated service for the whirlpool.
C.
30mA GFCI
220-240 /50
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1206725-T01-A

SITE REQUIREMENTS
A.
A. Preparation
Check the flooring under the bath, and make repairs as
needed. Make sure the is level.
Subfloor
subfloor
C.
C. Clearance Requirements
Check the rough-in and room dimensions to provide
adequate available space for the bath unit.
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Adjustable pipe
wrench
Rule
Level
Safety shoes
Safety glasses
Square
Screwdriver
Pliers
Utility knife
Adjustable wrench
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Plumbers putty
Wall coverings(as necessary)
Silicone sealant
Gypsum cement(optional)
Construction adhesive
(optional)
Protective covering for
bathtub
Nails
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B. Materials RequiredA. Tools Required
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B.
A.
INSTALLATION REQUIREMENTS
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B.Prepare the Site
Make sure the flooring offers adequate support for your
bath, and verify that the subfloor is flat and level.
B.
BEFORE INSTALLING UNIT
Protect the Bath Unit
Position a protective covering or similar material in the
bottom of the unit. Be careful not to scratch the bath
surface.
NOTES:
1. Flush the water supply pipes thoroughly to remove
debris.
2. Inspect the supply tubing for damage. Replace as
necessary.
3. Observe local plumbing codes.
4. The minimum inlet water pressure for the faucet
diverter is 0.05Mpa(0.5bar).
1.
2.
3.
4. :0.05Mpa
(0.5bar)
1206725-T01-A

INSTALL THE BATH
A. Locate the bath in the proposed position
Adjust the feet under the bath to make it level. Tighten
the nut to fix the height of the bath.
The bath must be installed level on all top edges.
Floor should be flat, level and free of any bumps or
protrusions.
Keep the clearance of minimum 15mm from floor to
the apron for removing the apron. Be careful with
the drain hose to prevent it to be squeezed.
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IMPORTANT:
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A.
Minimum 15mm Gap
15
Adjustable Feet
B. Plumbing Installation and Electric
Wiring
CAUTION: Risk of damage to bath bottom and
subfloor.
1 . When the bath is securely positioned, connect the
drain to the trap and apply silicone sealant.
2). Connect drain with drainage pipe and check all
connections for leak.
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CAUTION: Risk of property damage. Ensure a
watertight seal on the bath drain.
3). Ensure a seal on the bath drain and the floor drain.
4). The installation of the faucet and drain has been
completed before the bath leaves factory. Connect
cold and hot water supplies.
5). Connect power supply (220V/50Hz, 10A) to bath.
This should be a separato line, direct from the
switchboard.
The electrical connections must comply with
local authority regulations and must be done by an
authorized electriclan.
Open the hot and cold
water valves, and check the supply connections for
leaks.
Note:
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Drain
Drain Pipe
Seal on the bath
Floor
B.
1).
2).
3).
4).
5). 220V/50Hz
10A
1206725-T01-A

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Check Connections for Leakage
6).
10-15
7).
C. Install and Remove the Apron
If the apron needs removing, please follow the steps
below:
1) Remove the screw cap and loosen the screw.
2) Push the upper part of the apron inwards, pull down
the apron and it can be removed easily.
3) When installing the apron, insert the top of the apron
into the enclosement, then fix and cap the screws.
IMPORTANT: Your spa has been factory tested and
approved. It is the responsability of the installer to test
run the spa check all the fittings for leaks and test the
control functions.
NON OBSERVANCE WILL INVALIDATE FACTORY
WARRANTY.
C.
1).
2).
3).
D. Apply Sealant
1. After the bath is fixed, apply sealant around the bath.
D.
1. Apply Silicone
Sealant
Apply Silicone Sealant
Apply Silicone Sealant
Apply Silicone Sealant
6). Fill bathtub with water to the height of the
overflow and trial run the massage function for
10-15 minutes. Check all the fittings for leaks
and test the control functions. Check the pump
and pipes union connections for leaks. Hand
tighten union connections if required. Check
bath drains and overflow for leaks.
7). After installation, please trial run the massage bath
according to user's manual.
1206725-T01-A

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Bath:
Pillow:
Faucet:
Your new vinyl pillow can be routinely cleaned
with mild soap and water. Remove stubborn stains with
cleaning products recommended for vinyl.
Periodically use a vinyl treatment product to
rejuvenate the appearance of the vinyl skin.
All Finishes: Clean the finish with a mild soap
and warm water. Wipe entire surface completely dry
with a clean soft cloth. Many cleaners may contain
chemicals, such as ammonia or chlorine, which could
adversely affect the finish and are not recommended
for cleaning.
Do not use abrasive cleaners or solvents on Kohler
faucets and fittings.
CARE AND CLEANING OF YOUR PILLOW
CLEAN-UP AFTER INSTALLATION
When cleaning up after installation, do not use abrasive
cleansers as they may scratch and dull the surface.
Use warm water and liquid, non-abrasive detergent to
clean the surface.
Stubborn stains, paint, or tar can be removed with
mineral spirits. Do not use cleaners containing solvent.
Plaster can be removed by scraping with wood edge.
Do not use metal scrapers, wire brushes, or other metal
tools. One of the powder type detergents may be used
on a damp cloth to provide mild abrasive action to the
residual plaster.
DIRLLING AND CUTTING ACRYLIC
DRILLING:
NOTE:
CUTTING:
Small holes can be drilled with a twist drill,
but the cutting edge MUST be backed off with an oil
stone (the sharp edge dulled). Large holes must be
drilled with a hole saw. Maximum drill size-12mm. Drill
speeds-6mm x 1800 RPM-12 mm x 900 RPM.
Always drill from acrylic surface.
If for any reason the acrylic requires cutting,
use a fine tooth hacksaw and proceed with caution.
Edges can be smoothed with a second-cut file and
medium-fine sandpaper. If the surface of the acrylic
should happen to be damaged, it can be restored by
polishing with an abrasive cleaner . Deep scratches
can be removed by rubbing with 600 grade wet & dry
sandpaper then polishing.
12mm 6mmx / 12mmx900
600
1800 /
Both handles open with turning counter-clockwise and
close with turning clockwise. Turn on the faucet, water
flows from the bath spout. Pull diverter, water flows
form the handspray. When turn off the faucet, the
diverter returns to the bath postion.
OWNER ' INSTRUCTIONS: FAUCET SECTION
1206725-T01-A

SERVICE
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A. B.
C. D.
The installer can check the "trouble shooting guide"
before a service agent needs to be called. If the unit is
still not operating properly advise your local
merchant/distributor from whom you purchased your
spa bath. It is important to give the following
information:
A. Warranty Number B. Bath type
C. Date of purchase D. Details of complaint
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Mequiars 28 ( )
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Consumer Responsibilities
Cleaning Acrylic Surfaces: Do not use abrasive
cleansers on any acrylic surfaces, as they will scratch
and dull the surface. Wipe out the bath after each use
to prevent a build-up of soap and scum.
If the acrylic surface becomes dull, an automotive type
rubbing compound may be used on the unit, followed
by an application of paste wax.
We recommend:
Rubbing compound mequiars mirror glaze 28 metal
polish (import product) or "green oil".
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IMPORTANT CONSUMER INFORMATION
1206725-T01-A