Kohler K-3519 Assembly instructions

Homeowners Guide
Toilets
Mproduct numbers are for Mexico (i.e. K-12345M)
Los números de productos seguidos de
Mcorresponden a México (Ej.
K-12345M)
Français, page “Français-1”
Español, página “Español-1”
K-3519 K-3531
K-3652
1054184-5-B

IMPORTANT INFORMATION
SAVE THESE INSTRUCTIONS
WARNING: Risk of injury or water damage. Contents of
vessel under pressure can cause severe injury. Do not open or
service before reading service instructions. Turn off water
supply and flush the unit to release pressure before
attempting any service.
WARNING: Risk of injury or product damage. Handle
vitreous china products very carefully. Vitreous china can
break and chip if you overtighten bolts and nuts.
CAUTION: Risk of product damage. Do not use any oils or
lubricants on the system.
CAUTION: Risk of product damage. The fittings in this
toilet require no adjustment (except for possible gap clearance
adjustment and winterizing). The fittings in this toilet are
preset. Any adjustment or modifications of the product are
not normal usage and void the warranty.
NOTICE: For service and warranty on the Sloan Flushmate® vessel
and related components, see the Sloan Flushmate Owner’s Service
Manual.
Follow all local plumbing codes.
Thank You For Choosing Kohler Company
Thank you for choosing Kohler Company. Your Kohler Company
product reflects the true passion for design, craftsmanship, artistry, and
innovation Kohler Company stands for. We are confident its
dependability and beauty will surpass your highest expectations,
satisfying you for years to come.
All information in this guide is based upon the latest product
information available at the time of publication. At Kohler Company,
we strive to fulfill our mission of improving the level of gracious living
for each person who is touched by our products and services. We
reserve the right to make changes in product characteristics, packaging,
or availability at any time without notice.
Please take a few minutes to review this guide. Pay special attention to
the care and cleaning instructions.
1054184-5-B 2 Kohler Co.

Your Kohler Toilet
Your Kohler toilet combines outstanding function, comfort, and
performance with remarkable style and class.
This Kohler toilet was designed to use only 1.4 gallons (5.3 L) or 1.1
(4.2 L) gallons of water for each flush. This ensures that your toilet will
provide exceptional performance that is comparable to our previous 3.5
gallon (13.2 L) models. Your toilet exceeds ASME performance
standards for low-consumption toilets. It was designed with a large,
glazed trapway to keep waste moving without blockage.
Crafted from a clay mixture that is fired at an intense heat to vitrify
the clay and fuse the glaze, your Kohler toilet is scratch- and
abrasion-resistant. Its surface will not stain, discolor, rust, or fade.
Every component in your Kohler toilet is specifically designed to
increase the toilet’s useful life.
Care and Cleaning
WARNING: Risk of property or product damage. Do not use
in-tank cleaners in your toilet. Products containing chlorine
(calcium hypochlorite) can seriously damage fittings in the
tank. This damage can cause leakage and property damage.
Kohler Co. shall not be responsible or liable for any tank fitting
damage caused by the use of cleaners containing chlorine (calcium
hypochlorite).
For best results, keep the following in mind when caring for your
KOHLER product:
•Use a mild detergent such as liquid dishwashing soap and warm
water for cleaning. Do not use abrasive cleaners that may scratch
or dull the surface.
•Carefully read the cleaner product label to ensure the cleaner is
safe for use on the material.
•Always test your cleaning solution on an inconspicuous area
before applying to the entire surface.
•Do not allow cleaners to sit or soak on the surface.
•Wipe surfaces clean and rinse completely with water immediately
after cleaner application. Rinse and dry any overspray that lands
on nearby surfaces.
•Use a soft, dampened sponge or cloth. Never use an abrasive
material such as a brush or scouring pad to clean surfaces.
Kohler Co. 3 1054184-5-B

Care and Cleaning (cont.)
•For Artist Edition Toilets: Gold and Platinum used on decorative
products are like fine jewelry. Use only warm water to clean, and
dry with a soft cloth.
For detailed cleaning information and products to consider, visit
www.kohler.com/clean. To order Care & Cleaning information, call
1-800-456-4537 and press 1 for Kohler Products and then 3 for
Literature.
1054184-5-B 4 Kohler Co.

Operation
The vitreous china bowl and tank direct the flushing water flow, and
house the Pressure Lite system.
The vessel contains the complete operating cartridge assembly, and is
the container for the pressurized 1.4 gallons (5.3 L) (FM3 models) or
1.1 gallons (4.2 L) (FM4 models) of water used for each flush.
The control components consist of the pressure regulator and the air
inducer. These components work with the incoming, pressurized,
supply-line water to provide a regulated pressure flush to the toilet
bowl.
A complete flush cycle is two separate functions.
When the trip lever is operated, the vessel plunger assembly is
pressed, allowing pressurized water to be directed to the bowl for
complete flushing action. As the water level in the vessel drops the
plunger will close, stopping water flow to the bowl.
A checkpoint built into the vessel assembly allows any discharge of
water into the vitreous china tank to drain directly into the bowl.
After flushing, a charge cycle takes place. Supply line water flows into
Air Inducer
Actuator Vessel
Screen
Water
Air
Pressure Regulator
Trip Lever
Supply Hose
Overflow Valve
Kohler Co. 5 1054184-5-B

Operation (cont.)
the vessel through the screen and pressure regulator. The water then
flows across the air inducer, which mixes a small amount of air with
the water, filling the vessel until a pressure of approximately 35 psi
(2.5 Kg/cm squared) is reached. The toilet will be ready for the next
flush within 60 to 90 seconds. If the toilet is not ready for the next
flush within that time, please refer to the Troubleshooting section.
1054184-5-B 6 Kohler Co.

Gap Clearance
If the toilet does not activate, the gap between the actuator and
the plunger arm may need to be reset. Make sure the trip lever
handle is installed, and the trip lever nut is tight. This is a
left-hand thread; turn counterclockwise to tighten.
Make sure the water supply is on, and the supply line water has
stopped flowing into the toilet.
Loosen the setscrew. Turn the actuator until there is a 1/16″
(2 mm) - 1/8″(3 mm) gap between the actuator and the plunger
arm. Turn the actuator clockwise to increase the gap.
Tighten the setscrew after the gap is properly adjusted.
NOTE: Loss of gap clearance adjustment could cause leakage into
the toilet bowl due to the plunger not sealing properly. This
condition could cause a continual flow of water. If the problem is
not corrected after adjustment, refer to the Troubleshooting section.
Setscrew
Plunger Arm Actuator
1/16" (2 mm) –
1/8" (3 mm) Gap
Kohler Co. 7 1054184-5-B

Winterizing Your Toilet
Turn off the water.
Drain the tank by flushing. Press the actuator down for
approximately one minute to drain the water from the vessel
assembly.
Disconnect the water supply line to the toilet.
Remove the supply shank, and drain the water from the tank.
Press the actuator one more time, then pull the actuator up to
allow air into the vessel.
Add antifreeze to the toilet bowl water to prevent freezing. Use
recreational-type antifreeze commonly used in campers, motor
homes, and boats.
To restart the toilet, first reconnect the water supply line to the
toilet. Then turn on the water supply, and let the system
pressurize for at least one minute.
Check for leaks, and retighten any leaking connections.
Air Inducer
Actuator
Vessel
Screen
Trip Lever
Supply Hose
Overflow Valve
Pressure
Regulator
1054184-5-B 8 Kohler Co.

Winterizing Your Toilet (cont.)
NOTE: Refer to the Sloan Flushmate
®
Owner’s Service Manual for
more information.
One-Year Limited Warranty
KOHLER plumbing products are warranted to be free of defects in
material and workmanship for one year from date of installation.
Kohler Co. will, at its election, repair, replace or make appropriate
adjustment where Kohler Co. inspection discloses any such defects
occurring in normal usage within one (1) year after installation. Kohler
Co. is not responsible for removal or installation costs. Use of in-tank
toilet cleaners will void the warranty.
To obtain warranty service contact Kohler Co. either through your
Dealer, Plumbing Contractor, Home Center or E-tailer, or by writing
Kohler Co., Attn.: Customer Service Department, 444 Highland Drive,
Kohler, WI 53044, USA, or by calling 1-800-4-KOHLER from within the
USA, 1-800-964-5590 from within Canada and 001-877-680-1310 from
within Mexico.
Implied warranties including that of merchantability and fitness for
a particular purpose are expressly limited in duration to the duration
of this warranty. Kohler Co. and/or seller disclaims any liability for
special, incidental or consequential damages.
Some states/provinces do not allow limitations on how long an
implied warranty lasts, or the exclusion or limitation of special,
incidental or consequential damages so these limitations and exclusions
may not apply to you. This warranty gives you specific legal rights.
You may also have other rights which vary from state/province to
state/province.
This is Kohler Co.’s exclusive written warranty.
Troubleshooting Guide
The troubleshooting guide below is meant for general aid only. The
manufacturer has preset all adjustments in this toilet. The only
adjustments that may be required will be part of a replacement
procedure.
If you need to locate a Kohler Authorized Service Representative in the
United States, call our Customer Service Department at
1-800-4-KOHLER (1-800-456-4537).
For general information, call one of the following numbers:
Kohler Co. 9 1054184-5-B

Troubleshooting Guide (cont.)
In the U.S.A., call 1-800-4-KOHLER (1-800-456-4537)
In Mexico, call 001-877-680-1310
In Canada, call 1-800-964-5590
To make fixing the situation easier for both you and us, be sure to
provide all the pertinent information. This could include a complete
description of the problem, the product name, the model number, the
color or finish, and the date the product was purchased.
Symptoms Recommended Action
1. Poor flush. A. Clean under the bowl rim.
B. Plunge the bowl, auger the trap, and auger the
drain to clear any blockage.
C. Adjust the gap between the actuator and plunger
arm to approximately 1/8″(3 mm).
D. Fully open the supply stop.
E. Clean the screen with a medium to hard bristle
brush. Replace the screen if necessary. (Phone
1-800-533-3450 for assistance.)
F. Refer to installer/dealer for assistance.
2. No flush. A. Fully open the water supply stop.
B. Tighten the nut (turn counterclockwise to tighten).
C. Hook the plunger arm over the trip arm.
D. Clean the screen. (Phone [phone] for
assistance.) Replace the screen if necessary.
E. Replace inlet components. (Phone [phone]
for assistance.)
3. Bowl water
continues
to flow or
tank fill
water will
not shut off.
A. Adjust the gap between the actuator and plunger
arm to approximately 1/8″(3 mm).
B. Repair or replace the plunger arm (refer to
installer/dealer for assistance).
C. Replace the lower supply group.
1054184-5-B 10 Kohler Co.