Kohler S-TRAP K-3869T User manual

3/4.8
AERODYNE 3/4.8L CLASS FIVE+
INSTALLATION INSTRUCTIONS
VITREOUS CHINA SKIRTED TRAPWAY ONE-PIECE TOILET
S-TRAP 305mm K-3869T/K-3869T-S
S-TRAP 400mm K-4165T/K-4165T-S
-1-
, 2013
Copyright Kohler China Ltd., 2013
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Please read these instructions carefully to familiarize
yourself with the required tools, materials, and installation
sequences. Follow the sections that pertain to your
particular installation. This will help you avoid costly
mistakes. In addition to proper installation, read all
operating and safety instructions.
All information in these instructions is based upon the
latest product information available at the time of
publication. Kohler China reserves the right to make
changes in product characteristics, packaging, or
availability at any time without notice.
These instructions contain important care, cleaning, and
warranty information -
.
please leave instructions for the
consumer
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ORDERING INFORMATION
AERODYNE 3/4.8L CLASS FIVE+1 PC Toilet 305mm
.......... ...................................................................K-3869T
Includes .............................................K-4169T
AERODYNE 3/4.8L CLASS FIVE+1 PC Toilet 305mm
..........................................................................K-3869T-S
Includes .........................K-4141T
AERODYNE 3/4.8L CLASS FIVE+1 PC Toilet 400mm
......... ....................................................................K-4165T
Includes .............................................K-4169T
AERODYNE 3/4.8L CLASS FIVE+1 PC Toilet 400mm
..........................................................................K-4165T-S
Includes .........................K-4141T
Toilet Seat
Quiet-Close Toilet Seat
Toilet Seat
Quiet-Close Toilet Seat
3/4.8 305mm
...............................................................................K-3869T
........................K-4169T
3/4.8 305mm
...........................................................................K-3869T-S
.................K-4141T
3/4.8 400mm
...............................................................................K-4165T
........................K-4169T
3/4.8 400mm
...........................................................................K-4165T-S
.................K-4141T
NOTES
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Observe all local plumbing and building codes.
Shut off the water supply.
Seat post holes are on 140mm (5-1/2") centers.
51mm (2") passageway.
Water depth from the rim is 160mm.
Ensure that the new drain has the correct roughing-in
dimension. This toilet has a 305/400mm roughing-in
dimension. .
The flexible hose must be no less than 450mm.
Closet flange must be 305 mm on-center from wall.
Carefully inspect the new fixture for any sign of damage.
For new construction, refer to the dimensions in
for locating the shut-off valve.
Fixture dimensions are nominal and conform to tolerances
established by ASME Standards (A112.19.2-2008).
: Handle vitreous china products very carefully.
Vitreous china can break and chip if you overtighten
bolts and nuts.
. The fill valve
nut has been factory-tightened to design specifications.
If re-tightening is required, wrench tighten one turn
past finger tight .
See Fig. #1
Fig. #1
and Fig. #3
WARNING: Risk of personal injury or product
damage
WARNING: Risk of external leakage
/400
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140mm
51mm
160mm
305/400mm( 1)
450mm
305 mm
13
ASME A112.19.2-
2008.
/400
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1195897-T01-C

TOOLS AND MATERIALS REQUIRED
(Not supplied)
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254mm (10") adjustable wrench
305mm (12") pipe wrench
Metal file (file cut)
Tape measure
Tubing cutter
Level
Hacksaw
Putty knife
Screwdriver
Toilet gasket (wax seal)
Toilet T-bolts (2), 8mm (5/16") diameter
Toilet supply shut-off valve, 10mm(3/8 ) recommended
If the existing toilet does not have a supply shut-off
valve below the tank, install one before installing the new
toilet.
"
NOTICE:
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254mm
305mm
8mm T 2
10mm
Fig.#1
1
Unit: mm
:
-2-
Kohler reserves the right to change marked dimensions without prior notice.
Reference Value K-3869T/K-3869T-S
OF OUTLET
C
L
FRONT OF BOWL
Finished Wall
305
390
708
67
194
749
392
749
392
708
390
67
194
400
Finished Wall
FRONT OF BOWL
K-4165T/K-4165T-S
1195897-T01-C

mm
67mm;
67
mm 194
Fig.#2
2
Fig.#3
3
Fig.#4
4
Remove the old gasket from the floor
and the closet flange with a putty knife.
Remove the old T-bolts and discard
them.
if the new toilet is not
installed immediately, temporarily stuff
a rag into the closet flange.
NOTICE:
T
NOTICE: Do not use white cement or
high lime content cements to install
this toilet. The expansion of cement
due to a rise in temperature may make
the toilet crack or cause damage.
Kohler is not responsible for any
damage caused by installation with the
use of cement.
TO INSTALL SUPPLY
SHUT-OFF VALVE
Install the supply shut-off valve so it is
67mm (2-5/8") above the finished floor
line, and 194mm (7-5/8") to the left of
the closet flange centerline.
The centerline of the supply shut-off
valve outlet should extend 67mm
(2-5/8") from the finished wall. Install
the supply shut-off valve with the outlet
vertical.
Closet Flange
Supply Shut-Off Valve
Closet Flange
Centerline
194
305/400
67
TO INSTALL BOWL
Position the template and align with
drain hole.
Mark down the position of foot and 5
holes.
Drain Hole
10mmDrive holes on ground with the driver
of 10mm (3/8"), then insert anchor to
holes.
-3-
Fig.#5
5
3/8
10mm
TO REMOVE EXISTING TOILET
Turn off the water supply. Flush the toilet, and use a sponge
to remove the remaining water from the tank and bowl.
Disconnect the supply shut-off valve (if present), and remove
the old tank and bowl.
()
INSTALLATION
1195897-T01-C

Fig.#8
8
Firmly press the toilet gasket onto the
toilet outlet of plastic trap.
Wax ring type toilet gasket
should not be installed at temperatures
less than 21 C.
If you are using a toilet
gasket with an integral plastic sleeve,
make sure the gasket is positioned
with the sleeve facing away from the
toilet.
NOTE 1:
NOTE 2:
o
Install plastic to ground and mounted
with 3 set of bolts firmly.
1
21
2
oC
3
-4-
Install brackets.
Fig.#7
7
Plastic Trap Outlet
Toilet Gasket
Fig.#9
9
Carefully align and lower the bowl.
Apply weight to the bowl rim to let the
outlet insert into plastic trap.
Outlet
Plastic Trap
Fig.#10
10
Carefully thread the screws into the
brackets, until toilet is secure.
Alternately tighten left and right sides
to prevent pulling the toilet off center.
Install cap to cover screw.
Do not overtighten.
Cap Screw Bushing
Fig.#6
6
Connect flexible hose (not provided) to
fill valve.
Fig.#11
11
1195897-T01-C

Fig.#12
12
Apply caulk around base.
Fig.#13
13
TO CONNECT WATER
SUPPLY
* Flexible hose (not provided) are
recommended to connect the supply
line to the fill valve. If you use a rigid
connection(not provided), take care
not to apply side forces to the bottom
of the fill valve. Be sure the rigid
connection must be fit with supply line
completely to prevent damage shank
by forced connection.
*()
()
Supply Shank*
*
Supply Shut-Off Valve
Fig.#14
14
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The two holes at back of the toilet are
for the convenience of fill valve and
flexible hose installation in case of
maintenance.
IMPORTANT:
Make certain the top is turned to the locked
position. Valve may not turn on if top is not fully in the
locked position.
Before turning on the supply valve for the first
time, follow the steps below to clear sand, debris and rust
from the system:
Make sure water sure water supply is off. Remove valve END
by rotating it 1/8 turn counterclockwise.
While holding a container over the uncapped VALVE to prevent
splashing, turn water supply on and off a few times. Leave
water supply off.
Replace END by engaging lugs and rotating 1/8 turn
clockwise.
Turn on water supply. Check that water level is at the marked
water line.
1/8
1/8
1195897-T01-C

Install the tank lid and the seat. Use
the supplied hardware pack for seat.
Periodically check for leaks for several
days following the installation.
Connect the push button and flush
valve.
Fig.#15
15
SYMPTOMS
A. Operate push button correctly.
PROBABLE CAUSES CORRECTIVE ACTION
1.Dual flush fail. A. Push button do not touch seat.
A. During fill cycle, hold float under water a few
seconds to allow it to fill with water ballast.
A. Valve float cup does not contain enough water
to provide required ballast.
4. Long or noisy tank fill
cycle.
A. Clean the filter of inlet valve.A. Plugged valve inlet or supply line.
A. Adjust tank water level.
B. Unclog trapway; clean rim holes.
C. Clear obstruction from soil pipe or vent.
D. Open supply shut-off valve.
A. Water level is too low.
B. Trapway or rim holes are obstructed.
C. Soil pipe or vent is obstructed.
D. Supply shut-off valve not fully open.
5. Poor flush.
A. Toilet trapway is obstructed.
B. Soil pipe or vent is obstructed.
A. Use plunger to unclog.
B. Clear obstruction from soil pipe or vent pipe.
6. Toilet overflows.
7. Toilet does not activate. A. Reconnect the push button.
A. Push button is not connected to lift rod or
flush valve.
2. Fill valve continues to
run, allowing water to
enter tank.
3. Incorrect water level
height.
A. Foreign particles lodged under the float valve
seal (located under fill valve cap).
B. Fill valve seal (located under float valve cap)
may be cracked or split.
C. Water leaking past flush ball.
D. Flapper can not fall automatically.
E. Flush valve flapper ball worn, dirty or
misaligned with flush valve seat; or seat
corroded so flapper will not seal.
A. Shut off water supply; remove fill valve cap
assembly by rotating 1/8 turn counterclockwise.
Cover uncapped lower valve unit with an
inverted cup (holding it to prevent overspray),
and turn water on and off a few times. Clean fill
valve seal surface (located under float valve
cap). Replace fill valve cap assembly by
engaging lugs and rotating 1/8 turn clockwise.
Turn water on. Install filter in supply line to
prevent recurring problems.
B. Replace seal.
C. Replace flush ball.
D. The belt is not smooth.
E. Inspect, clean and, if necessary, replace
flapper ball and/or seat.
-6-
FILL FLOAT WITH
BALLAST
Test flush the toilet.
Check all connections for leakage for
several days.
Set the tank cover in place on the tank. Fig.#16
16
1195897-T01-C

1. A.A.
A. (
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B. ( )
C.
D.
E.
A.
1/8
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1/8
B.
C.
D.
E.
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2.
3. A.A.
7. A. A.
4. A.A.
5. A.
B.
C.
D.
A.
B.
C.
D.
6. A.
B.
A.
B.
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1195897-T01-C

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CONSUMER RESPONSIBILITIES
Clean the outside surfaces of your vitreous china fixture with
mild soap and warm water. Wipe the entire surface
completely dry with a clean, soft cloth. Many cleaners contain
harsh chemicals, such as ammonia, which can damage the
finish. Do not use those cleaners.
If you live in a hard water area, make certain that the holes in
the toilet rim are kept clean to ensure proper bowl flushing.
Toilet bowl cleaners should be used at least once a week.
Use a long-handled brush to clean the rim holes, and to clean
as far into the trap as possible to prevent mineral deposits
from forming.
Most toilet bowl cleaners are not harmful to the vitreous china
surface of the toilet bowl. Please follow the bowl cleaner
manufacturer's instructions carefully.
Do not use abrasive cleaners or solvents.
Do not use in-tank cleaners. Products containing
chlorine (calcium hypochlorite) can seriously damage
fittings in the tank. This damage can cause leakage
and property damage.
Kohler Company shall not be responsible or liable for any
damage to these tank fittings caused by the use of cleaners
containing chlorine (calcium hypochlorite).
WARNING: Risk of property or product damage.
0C
o
CAUTION: Don t use any cement while installing
the toilet.
WARNING: Risk of product damage.
Heat expansion of the toilet may damage
the feet of the toilet. Kohler will not be responsible for
any damage because of using cement.
Do not throw into the toilet what is easy to block it,
such as newspaper, paper pilch, sanitary towel.
Do not bump the vitreous china with great force to
prevent it from damaging and leaking.
Do not use the product in the water below 0 C.
o
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Please do not use hard materials (like
scouring pad) to clean product surface, especially the
product logo.
CAUTION:
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1195897-T01-C