Konica Minolta bizhub C652 Series User manual

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INSTALLATION MANUAL
/
A0P0-9951-01
<Important>
Be sure to correctly follow the procedures in order as explained in this Installation Manual.
If you do not follow the procedure in order, the image trouble may occur.
I. Outline of installation procedures
When installing the machine and associated options as a system, follow the order shown on the upper.
Note:
• For the detailed installation procedures for each option, follow the instructions given in the corresponding
installation manual and perform the procedures correctly.
• Once the Power Switch is turned ON, do not turn OFF it until the installation work has been completed.
• When transporting the machine, assign an adequate number of persons to the job and follow the speci-
fied correct procedures.
(mass: approx. 221 kg (487-1/4 lb))
OT-503
Machine
Electron system options
MK-715*1
SP-501
IC-412*2
VI-505*2
✱Electron system options
MK-720*2
EK-604*2
UK-203*2
WT-506
AU-102 LU-204
*1 : Varies depending on the applicable marketing area.
*2 : No particular order in installation procedures.
AU-101
FS-526
AU-201 LU-301
PK-516
SD-508 FK-502
KH-101
A0P0IXC010DA
Applied Machine: /

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II. Installation space (unit: mm (inch))
bizhub C652 + FS-526 + LU-204
III. Pre-installation check items
1. Select a level and stable place for installing the
machine.
2. Be sure to use a power source of the voltage and
frequency indicated in the product specifications.
Ensure that the current carrying capacity of the
power outlet is at least equal to the current listed
in the product specifications.
3. Power the machine directly from a dedicated
power outlet. (Do not use an extension cord.)
4. Do not plug or unplug the power cord with wet or
dirty hands, otherwise you may get an electric
shock.
5. Avoid a hot and humid environment, or a place
exposed to direct sunlight.
6. Avoid a dusty location, or a place near volatile
and flammable substances.
7. Avoid a poorly ventilated place.
IV. Accessory parts
* Varies depending on the applicable marketing
area.
Note:
Keep the label (Super G3 label) at hand. It is nec-
essary for mounting the FAX Kit.
A0P0IXC011DA
418
(16-7/16)
1107
(43-9/16)
1155
(45-1/2)
495
(19-1/2)
886
(34-7/8)
1252
(49-5/16)
1575 (62-1/16)
1650 (64-15/16)
2376 (93-9/16)
238
(9-3/8)
50
(2)
No. Name Q’ty
1. Imaging unit (IU): Y,M,C 3
2. Developing unit: K 1
3. Drum unit: K 1
4. User’s guide holder 1
5. Quick guide
(Copy/Fax/Scan/Box operations) * 1
6. Installation manual 1 set
7. User’s guide CD * 1
8. CD-ROM * 1 set
9. Tray label 1
10. Paper size label 1
11. Label (Legal restrictions on copying) * 1
12. Label (Super G3 label) 1
13. Chart 1
14. Cap A (black) 2
15. Cap B (white) 2
16. Power cord * 1
17. Connector cover 1
18. IR Cover 1
19. Mounting screw 1
20. Spacer A 1
21. Spacer B 1
22. Power cord instruction * 1
23. Panel pen 1
After unpacking, be sure to get rid of the
packaging materials and keep them out of
the reach of children.
Putting the head in the plastic bag
involves danger of suffocation.

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V. Unpacking the machine
1. Open the shipping box and take out the IU ship-
ping box and packaging material.
Note:
• Save the slope and cushion removed here for
later use.
• When storing or moving the IU, be sure to face
the TOP side up.
2. Remove the fixing material (upper).
3. Hold onto the handle of the machine and tilt the
machine to the right and left. Under this condition,
remove the mirror mat and fixing material (lower).
4. Separate the cushion into two and install them to
the pallet (at two places).
5. Take out the slope and protective tape and
remove nails from the plastic bag.
A0P0IXC014DA
Cushion
IU
Slope
A0P0IXC015DA
A0P0IXC016DB
A0P0IXC017DB
A0P0IXC018DB
A0P0IXC019DA
A0P0IXC067DA

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6. Position the slope as illustrated and drive nails in
to fix the slope in position.
Note:
Insert the nails in the outer holes.
7. Holding onto the front cover and the back panel
of the machine, slide the machine down along the
slope.
Note:
Machine mass: 207 kg (456-1/4 lb)
• Perform this step on a level, stable site and
assign an adequate number of persons.
• When sliding the machine down, do not hold
onto the IR portion.
• Do not insert your leg under the slope.
VI. Removing protective tape, packing and
other shipping materials
1. Remove the protective tape and protective mate-
rial.
Note:
After removing protective tape B, be sure to lock
the lever.
A0P0IXC020DA
A0P0IXC021DA
A0P0IXE069DC
<Viewed from point A>
A
A0P0IXC068DA
B
A0P0IXE070DB
A0P0IXC044DB

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2. Remove the protective material.
3. Remove the reinforcement plate (four screws).
4. Remove the packing bracket.
Note:
Do not loosen or remove the shoulder screw from
the portion on which the packing bracket A is
mounted.
5. Pull the tray 1 out and remove the protective tape
from the tray.
6. Pull the tray 2 out and remove the protective tape
from the tray.
7. Pull trays 3 and 4 out and remove the desiccant
and protective sheet.
A0P0IXC045DA
A0P0IXC046DA
A0P0IXC047DA
Packing
bracket A
A0P0IXC048DA
A0P0IXC049DA
A0P0IXC022DB

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8. Remove the protective tape from trays 3 and 4.
VII. Installing the IU
1. Open the lower front door.
2. Remove the waste toner box fixing lever and the
waste toner box.
3. Tilt the IU to the right and, in that condition, shake
it over a small stroke twice. Then, tilt the IU to the
left and, in that condition, shake it over a small
stroke twice.
Note:
• Perform this step only for the color IU (Y, M,
and C).
• Shake the IU adequately. Otherwise, it may
cause trouble.
4. Remove protective tape of the IU.
5. Remove the protective sheet.
A0P0IXC023DB
A0P0IXC007DA
A0P0IXC008DA
A00JIXC028DB
A00JIXC228DA
A00JIXC030DC
Protective sheet

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6. Unlock the IU fixing lever.
7. Keeping the IU in the level position, insert it all
the way as far as it will go.
Note:
Make sure that the color is same between insert-
ing port and the IU.
8. Push the IU all the way in.
Note:
Make sure that the IU is pushed all the way in.
9. Fix the IU in position using the IU fixing lever.
10. Using the same procedure, install all IUs.
11. Remove the tape and the mounting bracket from
the position shown below of the developing unit.
12. Remove two springs and a shutter, which are
used in step 15, from the bag.
A0P0IXC024DA
A0P0IXC025DA
A0P0IXC026DA
A0P0IXC027DA
A0P0IXC028DB
A0P0IXC079DA

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13. Hold the developing unit upside down and
remove the cap.
14. Remove the protective tape.
Note:
Be careful that developer does not spill from the
hole on the developing unit.
15. Attach the two springs and the shutter removed
in step 12 to the developing unit.
16. Remove the protective material.
17. Slide out the rail from the machine.
18. Remove one shoulder screw.
A0P0IXC081DA
A0P0IXC082DA
A0P0IXC083DA
A0P0IXC034DB
A0P0IXC035DA
A0P0IXC036DB

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19. While aligning part A of the developing unit with
the screw hole on the rail, pass part B of the
developing unit under the rail.
20. Align part A of the developing unit with part B of
the rail and place the developing unit on the rail
of the machine.
Note:
Make sure that the positioning metal bracket of the
rail fits in the cutout in the developing unit.
21. Fix the developing unit to the rail using the
shoulder screw removed in step 18.
22. Remove the caps from the front and rear ends of
the drum unit.
A0P0IXC080DA
Part A
Part B
A0P0IXC037DB
Part A
Part B
Cutout
Positioning
metal bracket
A0P0IXC038DB
A0P0IXC039DA

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23. Put the drum unit on the developing unit.
Note:
• Do not tilt the drum unit when putting it on the
developing unit. (Keep the drum unit level.)
• Position the drum unit so that part A of the drum
unit is inserted into part B of the developing
unit.
• Position the drum unit so that part C of the
drum unit is inside the mylar located on the
main body rail. (Check that Part C is not on the
top of the rail.)
24. Peel off the protective sheet of the drum unit.
25. Secure the drum unit to the developing unit with
the two levers.
Note:
• Push the front and back levers in the direction
of the arrow at a time to secure the drum unit.
• Check that the front lever of the drum unit is
parallel to the vertical line marked on the label
on the developing unit.
A0P0IXC071DA
Part A
Part B
A0P0IXC085DA
Mylar
OK NG
Part C
A0P0IXC041DB
A0P0IXC040DC
Front lever
Parallel
Label (Vertical line)