Konica Minolta bizhub C652 Series User manual

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INSTALLATION MANUAL
/
A0P0-9951-01
<Important>
Be sure to correctly follow the procedures in order as explained in this Installation Manual.
If you do not follow the procedure in order, the image trouble may occur.
I. Outline of installation procedures
When installing the machine and associated options as a system, follow the order shown on the upper.
Note:
• For the detailed installation procedures for each option, follow the instructions given in the corresponding
installation manual and perform the procedures correctly.
• Once the Power Switch is turned ON, do not turn OFF it until the installation work has been completed.
• When transporting the machine, assign an adequate number of persons to the job and follow the speci-
fied correct procedures.
(mass: approx. 221 kg (487-1/4 lb))
OT-503
Machine
Electron system options
MK-715*1
SP-501
IC-412*2
VI-505*2
✱Electron system options
MK-720*2
EK-604*2
UK-203*2
WT-506
AU-102 LU-204
*1 : Varies depending on the applicable marketing area.
*2 : No particular order in installation procedures.
AU-101
FS-526
AU-201 LU-301
PK-516
SD-508 FK-502
KH-101
A0P0IXC010DA
Applied Machine: /

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II. Installation space (unit: mm (inch))
bizhub C652 + FS-526 + LU-204
III. Pre-installation check items
1. Select a level and stable place for installing the
machine.
2. Be sure to use a power source of the voltage and
frequency indicated in the product specifications.
Ensure that the current carrying capacity of the
power outlet is at least equal to the current listed
in the product specifications.
3. Power the machine directly from a dedicated
power outlet. (Do not use an extension cord.)
4. Do not plug or unplug the power cord with wet or
dirty hands, otherwise you may get an electric
shock.
5. Avoid a hot and humid environment, or a place
exposed to direct sunlight.
6. Avoid a dusty location, or a place near volatile
and flammable substances.
7. Avoid a poorly ventilated place.
IV. Accessory parts
* Varies depending on the applicable marketing
area.
Note:
Keep the label (Super G3 label) at hand. It is nec-
essary for mounting the FAX Kit.
A0P0IXC011DA
418
(16-7/16)
1107
(43-9/16)
1155
(45-1/2)
495
(19-1/2)
886
(34-7/8)
1252
(49-5/16)
1575 (62-1/16)
1650 (64-15/16)
2376 (93-9/16)
238
(9-3/8)
50
(2)
No. Name Q’ty
1. Imaging unit (IU): Y,M,C 3
2. Developing unit: K 1
3. Drum unit: K 1
4. User’s guide holder 1
5. Quick guide
(Copy/Fax/Scan/Box operations) * 1
6. Installation manual 1 set
7. User’s guide CD * 1
8. CD-ROM * 1 set
9. Tray label 1
10. Paper size label 1
11. Label (Legal restrictions on copying) * 1
12. Label (Super G3 label) 1
13. Chart 1
14. Cap A (black) 2
15. Cap B (white) 2
16. Power cord * 1
17. Connector cover 1
18. IR Cover 1
19. Mounting screw 1
20. Spacer A 1
21. Spacer B 1
22. Power cord instruction * 1
23. Panel pen 1
After unpacking, be sure to get rid of the
packaging materials and keep them out of
the reach of children.
Putting the head in the plastic bag
involves danger of suffocation.

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V. Unpacking the machine
1. Open the shipping box and take out the IU ship-
ping box and packaging material.
Note:
• Save the slope and cushion removed here for
later use.
• When storing or moving the IU, be sure to face
the TOP side up.
2. Remove the fixing material (upper).
3. Hold onto the handle of the machine and tilt the
machine to the right and left. Under this condition,
remove the mirror mat and fixing material (lower).
4. Separate the cushion into two and install them to
the pallet (at two places).
5. Take out the slope and protective tape and
remove nails from the plastic bag.
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Cushion
IU
Slope
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6. Position the slope as illustrated and drive nails in
to fix the slope in position.
Note:
Insert the nails in the outer holes.
7. Holding onto the front cover and the back panel
of the machine, slide the machine down along the
slope.
Note:
Machine mass: 207 kg (456-1/4 lb)
• Perform this step on a level, stable site and
assign an adequate number of persons.
• When sliding the machine down, do not hold
onto the IR portion.
• Do not insert your leg under the slope.
VI. Removing protective tape, packing and
other shipping materials
1. Remove the protective tape and protective mate-
rial.
Note:
After removing protective tape B, be sure to lock
the lever.
A0P0IXC020DA
A0P0IXC021DA
A0P0IXE069DC
<Viewed from point A>
A
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B
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2. Remove the protective material.
3. Remove the reinforcement plate (four screws).
4. Remove the packing bracket.
Note:
Do not loosen or remove the shoulder screw from
the portion on which the packing bracket A is
mounted.
5. Pull the tray 1 out and remove the protective tape
from the tray.
6. Pull the tray 2 out and remove the protective tape
from the tray.
7. Pull trays 3 and 4 out and remove the desiccant
and protective sheet.
A0P0IXC045DA
A0P0IXC046DA
A0P0IXC047DA
Packing
bracket A
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A0P0IXC049DA
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8. Remove the protective tape from trays 3 and 4.
VII. Installing the IU
1. Open the lower front door.
2. Remove the waste toner box fixing lever and the
waste toner box.
3. Tilt the IU to the right and, in that condition, shake
it over a small stroke twice. Then, tilt the IU to the
left and, in that condition, shake it over a small
stroke twice.
Note:
• Perform this step only for the color IU (Y, M,
and C).
• Shake the IU adequately. Otherwise, it may
cause trouble.
4. Remove protective tape of the IU.
5. Remove the protective sheet.
A0P0IXC023DB
A0P0IXC007DA
A0P0IXC008DA
A00JIXC028DB
A00JIXC228DA
A00JIXC030DC
Protective sheet

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6. Unlock the IU fixing lever.
7. Keeping the IU in the level position, insert it all
the way as far as it will go.
Note:
Make sure that the color is same between insert-
ing port and the IU.
8. Push the IU all the way in.
Note:
Make sure that the IU is pushed all the way in.
9. Fix the IU in position using the IU fixing lever.
10. Using the same procedure, install all IUs.
11. Remove the tape and the mounting bracket from
the position shown below of the developing unit.
12. Remove two springs and a shutter, which are
used in step 15, from the bag.
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13. Hold the developing unit upside down and
remove the cap.
14. Remove the protective tape.
Note:
Be careful that developer does not spill from the
hole on the developing unit.
15. Attach the two springs and the shutter removed
in step 12 to the developing unit.
16. Remove the protective material.
17. Slide out the rail from the machine.
18. Remove one shoulder screw.
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A0P0IXC082DA
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19. While aligning part A of the developing unit with
the screw hole on the rail, pass part B of the
developing unit under the rail.
20. Align part A of the developing unit with part B of
the rail and place the developing unit on the rail
of the machine.
Note:
Make sure that the positioning metal bracket of the
rail fits in the cutout in the developing unit.
21. Fix the developing unit to the rail using the
shoulder screw removed in step 18.
22. Remove the caps from the front and rear ends of
the drum unit.
A0P0IXC080DA
Part A
Part B
A0P0IXC037DB
Part A
Part B
Cutout
Positioning
metal bracket
A0P0IXC038DB
A0P0IXC039DA

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23. Put the drum unit on the developing unit.
Note:
• Do not tilt the drum unit when putting it on the
developing unit. (Keep the drum unit level.)
• Position the drum unit so that part A of the drum
unit is inserted into part B of the developing
unit.
• Position the drum unit so that part C of the
drum unit is inside the mylar located on the
main body rail. (Check that Part C is not on the
top of the rail.)
24. Peel off the protective sheet of the drum unit.
25. Secure the drum unit to the developing unit with
the two levers.
Note:
• Push the front and back levers in the direction
of the arrow at a time to secure the drum unit.
• Check that the front lever of the drum unit is
parallel to the vertical line marked on the label
on the developing unit.
A0P0IXC071DA
Part A
Part B
A0P0IXC085DA
Mylar
OK NG
Part C
A0P0IXC041DB
A0P0IXC040DC
Front lever
Parallel
Label (Vertical line)

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26. Insert the drum unit into the machine.
27. Tighten one shoulder screw to secure the drum
unit to the machine.
28. Remove the protective tape and protective
material from the waste toner box that has been
removed in step 2.
29. Reinstall the waste toner box.
30. Close the lower front door.
VIII. Installing the toner cartridge
Note:
Since cartridge is not furnished with the machine,
purchase toner cartridge (of different colors) sepa-
rately.
1. Open the upper front door.
2. Shake the toner cartridge up and down five to ten
times.
Note:
Shake the cartridge adequately. Otherwise, it may
cause trouble.
3. Remove protective tape of the toner cartridge.
A0P0IXC042DA
A0P0IXC043DA
A0P0IXC009DA
A00JIXC017DA
A00JIXC018DA
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4. Insert the toner cartridge into the machine.
Note:
Make sure that the color is same between insert-
ing port and the toner cartridge.
5. Push the toner cartridge all the way in.
Note:
Make sure that the toner cartridge is pushed all the
way in.
6. Using the same procedure, install the toner car-
tridges for other colors of toner.
7. Close the upper front door.
IX. Connecting the power cord and
mounting the accessory parts
1. Connect the power cord.
2. Plug the power cord into the power outlet.
3. To remove moisture from the paper in the tray,
turn ON the switch shown in the illustration.
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A00JIXC139DA
A0P0IXE075DA
C4004U139CA
A0P0IXE076DA
Switch

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4. Attach the cap A and B furnished with the
machine.
5. Install the IR cover furnished with the machine
(one mounting screw furnished with the
machine).
6. Attach the connector cover furnished with the
machine.
7. Install the spacer A furnished with the machine.
8. Install the spacer B furnished with the machine.
9. Set the panel pen in the pen holder at the control
panel.
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A0P0IXC051DA
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A0P0IXC053DA
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X. Installing the user’s guide holder
Install the user’s guide holder.
XI. Installing the set guide for banner
paper
Open the manual bypass tray and set the set guide
for banner paper.
* Omit this step for markets where the set guide for
banner paper (MK-715) is not available as an
option.
XII. Adjusting touch panel
1. Turn ON the Main Power Switch and then Sub
Power Switch.
2. Press the accessibility key.
3. Touch “Touch Panel Adjustment.”
4. Using the panel pen, lightly touch the center of
the + markers at four places on the touch panel.
(Any specific marker can be the first one.)
Note:
Pressing the touch panel hard may cause dam-
age.
* When all the markers at four places have been
touched, the start key turns blue and lights up
steadily blue.
5. Press the start key.
6. Touch “Close.”
XIII. Checking the image position and
magnification
1. Set the chart to the document feed tray (with the
side with an arrow facing up), and take the sam-
ple copy at the same magnification.
2. Set the chart face down and take the sample
copy (duplex mode).
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A0P0IXC084DA
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3. Measure the values “a”, “b” and “c” of the chart
and the sample copy.
When measuring the value 'a', use the sample
copies which printed in step 1 and 2.
4. Check to make sure that the difference of the
chart and the sample copy is within the specified
range.
Specifications a: 0 ± 2.0 mm for the first and the
second page
Specifications b: 0 ± 2.0 mm
Specifications c: 0 ± 1.0 mm
5. If the results do not fall within the specified range,
make adjustments by following the steps speci-
fied in “XIV. Adjusting skew feed” and “XV.
Adjusting the document stop position”.
XIV. Adjusting skew feed
1. Close the reverse automatic document feeder.
2. Plug the power cord into the power outlet and
turn on the machine.
3. Check how the edges of the chart are misaligned.
The amount of the deviation of the chart will be X.
4. Place the chart in the document feeding tray (with
the side having an arrow facing up).
5. Make copies 5 times repeatedly in single side
mode.
6. Fold all 5 sample copies as illustrated and check
for any deviation.
Deviation on the sample will be Y.
9J07IXE050DA
a
b (When using the A4 paper)
c
b (When using the letter paper)
9J07IXC043DA
XX
Deviation in + (plus) Deviation in - (minus)
A01HIXC011DC
9J07IXC043DA
YY
Deviation in + (plus) Deviation in - (minus)

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7. Obtain the difference between the deviation of
the chart and the deviation of the sample.
Difference of the deviation = Y - X
Specifications: 0 ± 2 mm
* If the difference of the deviation does not fall
within the specified range, perform the following
adjustment.
8. Loosen the mounting screw on the right hinge
viewed from the front.
9. When the difference of the deviation is + (plus),
turn the screw counterclockwise to adjust.
Note:
• When turning the screw, be sure not to raise the
reverse automatic document feeder until in an
upright position.
• When the adjusting plate is set far left, do not
tighten any further.
* To prevent the adjustment screw breakage, be
sure to follow the above instructions.
10. When the difference of the deviation is - (minus),
turn the screw clockwise to adjust.
Note:
When turning the screw, be sure not to raise the
reverse automatic document feeder until in an
upright position.
* To prevent the adjustment screw breakage, be
sure to follow the above instructions.
11. After the adjustment is completed, tighten the
mounting screws on right side hinge securely
with screwdriver.
A0P0IXC056DA
Adjusting plate
Mounting
screw
A01HIXC013DA
A0P0IXC057DA
Mounting
screw

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XV. Adjusting the document stop position
1. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
2. Touch “ADF.”
3. Touch “Feed Zoom.”
4. Touch “Auto Adjust.”
5. Place the chart in the document feeding tray (with
the side having an arrow facing up).
6. Press the Start key.
7. Check that “Adjustment Result” is “OK” and then
touch “SET.”
8. Touch “END.”
9. Touch “Mixed Original Size.”
10. Place the chart in the document feeding tray
(lengthwise).
11. Press the Start key.
12. Check that “Adjustment Result” is “OK” and then
touch “SET.”
13. Touch “END.”
14. Touch “Auto Stop Position Adjustment.”
15. Touch “Sub Scanning Direction 1-Side.”
16. Place the chart in the document feeding tray
(with the side having an arrow facing up).
17. Press the Start key.
18. Make sure that “Adjustment Result” is “OK.”
Then, touch “SET.”
19. Touch “Sub Scanning Direction 2-Side.”
20. Place the chart in the document feeding tray
(Make sure that the blank surface of the chart
faces up).
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21. Press the Start key.
22. Check that “Adjustment Result” is “OK” and then
touch “SET.”
23. Touch “Main Scanning (Front).”
24. Place the chart in the document feeding tray
(with the side having an arrow facing up).
25. Press the Start key.
26. Check that “Adjustment Result” is “OK” and then
touch “SET.”
27. Touch “Main Scanning (Back).”
28. Place the chart in the document feeding tray
(with the side having an arrow facing up).
29. Press the Start key.
30. Check that “Adjustment Result” is “OK” and then
touch “SET.”
31. Touch “END.”
32. Touch “Exit” on the Service Mode screen.
33. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.
34. When all the adjustments are completed, per-
form the steps specified in “XIII. Checking the
image position and magnification” to check the
image position and magnification once again.
XVI. Setting gradation adjust
1. Set that A3 or Ledger paper is loaded in
the tray.
Note:
If the A3 or Ledger paper is not readily
available, use A4 or Letter paper.
2. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
3. Touch “Imaging Process Adjustment.”
4. Touch “Gradation Adjust.”
5. Touch “Stabilizer” and press the start key.
* When the start key lights up blue, go to step 6.
Note:
When a maintenance call occurs, see the service
manual.
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<If A3 or Ledger paper is set in step 1>
6. Touch “Print”, select “A3 /11×17 ”, and
press the start key.
A test pattern will then be produced on the A3
or Ledger paper.
7. Place the test pattern face down on the original
glass.
8. Place about ten sheets of A3 or Ledger
paper on the test pattern placed on the original
glass.
Lower the cover.
9. Press the start key.
The machine will start reading the test pattern.
10. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
11. Repeat steps from 6 through 9 to let the
machine read the test pattern two times.
12. Touch “Copy”, and press the start key.
A test pattern will then be produced on the
A3 or Ledger paper.
13. Place the test pattern face down on the original
glass.
14. Place about ten sheets of A3 or Ledger
paper on the test pattern placed on the original
glass.
Lower the cover.
15. Press the start key.
The machine will start reading the test pattern.
16. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
17. Repeat steps from 12 through 15 to let the
machine read the test pattern two times.
18. Touch “END.”
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Magenta
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A0P0IXC061DA
Cyan
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<If A4 or Letter paper is set in step 1>
6. Touch “Print”, select “A4 /8½×11 ”, and
press the start key.
A test pattern will then be produced on the two
A4 or Letter papers.
7. Place the test pattern face down on the original
glass.
8. Place about ten sheets of A3 or Ledger
paper on the test pattern placed on the original
glass.
Lower the cover.
9. Press the start key.
The machine will start reading the test pattern.
10. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
11. Repeat steps from 6 through 9 to let the
machine read the test pattern two times.
12. Touch “Copy” and press the start key.
A test pattern will then be produced on the two
A4 or Letter papers.
13. Place the test pattern face down on the original
glass.
14. Place about ten sheets of A3 or Ledger
paper on the test pattern placed on the original
glass.
Lower the cover.
15. Press the start key.
The machine will start reading the test pattern.
16. When the machine completes reading the test
pattern, the “Gradation Adjust” screen will reap-
pear.
17. Repeat steps from 12 through 15 to let the
machine read the test pattern two times.
18. Touch “END.”
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Magenta
A00JIXC024DA
A0P0IXC061DA
Cyan
A00JIXC024DA