KraftPowercon PRM1 User manual

KraftPowercon Sweden AB, Hjalmar Petris väg 49, 352 46 Växjö, Sweden, Tel: [phone], Fax: [phone],
www.kraftpowercon.com
You must read this manual before installation, use or work on the product.
This product contains dangerous voltages that when touched can cause electric shock, burns
or death.
The product must be installed by qualified personnel and according to the installation
instructions. Service may only be performed by authorized service personnel. The equipment
housing may only be removed by authorised personnel when all power has been cut to the
equipment for at least five minutes. The protective covers and contact safety devices inside the
equipment may only be removed by authorised service personnel.
The power must always be disconnected in a safe way before starting any service/maintenance.
Warning for reverse voltage. Power is supplied from several sources.
Manual for
charging rectifier
type PRM1
SAFETY INSTRUCTIONS
Manual: 9-1718-A
P/n: 0001138

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KraftPowercon Sweden AB, Hjalmar Petris väg 49, 352 46 Växjö, Sweden, Tel: [phone], Fax: [phone],
www.kraftpowercon.com
We reserve the right to make changes to the content of this manual without prior notification.

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KraftPowercon Sweden AB, Hjalmar Petris väg 49, 352 46 Växjö, Sweden, Tel: [phone], Fax: [phone],
www.kraftpowercon.com
CONTENTS
1PRESENTATION.............................................................................................. 5
2SAFETY INSTRUCTIONS............................................................................... 6
3TECHNICAL DATA ........................................................................................ 7
3.1 ELEKTRICAL DATA.............................................................................................................................. 7
3.1.1 Assortment .......................................................................................................................................... 7
3.1.2 Common electrical input data .......................................................................................................... 7
3.1.3 Common electrical output data ........................................................................................................ 7
3.1.4 Electrical data for rectifier module................................................................................................... 8
3.2 ENVIRONMENTAL DATA .................................................................................................................. 8
3.3 MECHANICAL DATA .......................................................................................................................... 8
3.4 CONFORMITY WITH STANDARDS .................................................................................................. 9
4FUNCTIONAL DESCRIPTION.................................................................... 10
4.1 GENERAL .............................................................................................................................................. 10
4.2 APPLICATION EXAMPLE ................................................................................................................. 10
4.3 LIKRIKTARMODULER ....................................................................................................................... 11
4.4 RACK FOR RECTIFIER MODULES AND OPERATOR PANEL................................................... 11
4.5 TEST CONTACTS ................................................................................................................................. 11
4.6 I/O UNIT ................................................................................................................................................ 11
4.7 FUNCTIONS.......................................................................................................................................... 11
4.7.1 General............................................................................................................................................... 11
4.7.2 Float charging ................................................................................................................................... 12
4.7.3 Equalization charging...................................................................................................................... 12
4.7.4 Battery circuit test............................................................................................................................. 12
5OPERATION ................................................................................................... 13
5.1 GENERAL .............................................................................................................................................. 13
5.2 OPERATOR PANEL............................................................................................................................. 13
5.3 RECTIFIER MODULES ........................................................................................................................ 13
5.4 MAINS SUPPLY.................................................................................................................................... 13
5.5 TEST CONTACTS ................................................................................................................................. 14
6INSTALLATION INSTRUCTIONS ............................................................. 15
6.1 SAFETY INSTRUCTIONS ................................................................................................................... 15
6.2 GENERAL .............................................................................................................................................. 15
6.3 STORAGE AND PROTECTION ......................................................................................................... 15
6.4 MOUNTING .......................................................................................................................................... 15
6.4.1 General............................................................................................................................................... 15
6.4.2 Rack .................................................................................................................................................... 15
6.4.2.1 I/O Unit ......................................................................................................................................... 15
6.5 ELECTRICAL INSTALLATION ......................................................................................................... 15
6.5.1 General............................................................................................................................................... 15
6.5.2 Earthing ............................................................................................................................................. 16
6.5.3 Mains voltage.................................................................................................................................... 16
6.5.3.1 External fuse rating ..................................................................................................................... 16
6.5.3.2 Connection.................................................................................................................................... 16
6.5.4 Battery/Load...................................................................................................................................... 16

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KraftPowercon Sweden AB, Hjalmar Petris väg 49, 352 46 Växjö, Sweden, Tel: [phone], Fax: [phone],
www.kraftpowercon.com
6.5.5 Rectifier modules.............................................................................................................................. 17
6.5.6 I/O Unit.............................................................................................................................................. 17
6.5.6.1 General .......................................................................................................................................... 17
6.5.6.2 Communication cable ................................................................................................................. 17
6.5.6.3 Power supply ............................................................................................................................... 17
6.5.7 Operator panel.................................................................................................................................. 18
6.5.8 Test contacts ...................................................................................................................................... 18
7STARTING UP ................................................................................................ 19
7.1 SAFETY INSTRUCTIONS ................................................................................................................... 19
7.2 PREPARATORY INSPECTION .......................................................................................................... 19
7.2.1 General............................................................................................................................................... 19
7.3 POWERING UP..................................................................................................................................... 19
7.3.1 DC....................................................................................................................................................... 19
7.3.2 AC....................................................................................................................................................... 19
7.4 CHECKING THE CHARGING VOLTAGE ...................................................................................... 19
7.5 CHECKING THE SETTINGS .............................................................................................................. 20
7.6 CHECKING THE OUTPUTS............................................................................................................... 20
8MAINTENANCE............................................................................................ 21
8.1 ANNUAL INSPECTION...................................................................................................................... 21
8.1.1 General............................................................................................................................................... 21
8.1.2 Checking the charging voltage ....................................................................................................... 21
8.1.3 Checking the cooling capacity........................................................................................................ 21
9FAULT TRACING.......................................................................................... 22
9.1 SAFETY INSTRUCTIONS ................................................................................................................... 22
9.2 FAULT TRACING FOLLOWING ALARM....................................................................................... 22
9.3 OTHER FAULT TRACING.................................................................................................................. 22
Bilagor
A LAYOUT AND DIMENSION, PRM1
B CIRCUIT DIAGRAM, PRM1

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KraftPowercon Sweden AB, Hjalmar Petris väg 49, 352 46 Växjö, Sweden, Tel: [phone], Fax: [phone],
www.kraftpowercon.com
1PRESENTATION
PRM1 is a complete charge rectifier with built-in monitoring, intended for mounting in a 19”
rack.
The system is built on a modular basis for easy service and high flexibility. Its compact design
allows it to be used even in confined spaces. The clear display and well-arranged system of
menus of the monitoring unit make it easy and pleasant to work with. The rectifiers are of
“plug-in” type and can be connected in parallel to increase capacity and availability.
This description primarily deals with all installation, commissioning, service, maintenance
and technical data and is principally aimed at the personnel who are responsible for these
areas. An equivalent description of the parts of the equipment that relate to the monitoring
unit are detailed in the Manual for monitoring unit type PCM2.
Operation is handled primarily via the monitoring unit described in the Manual for monitoring
unit type PCM2. This is therefore chiefly aimed at the personnel that have the day to day
responsibility for the plant, but also to other personnel who have cause to work with the D.C.
system.
For a complete description, this manual is to be used together with the description for the
monitoring unit, Manual for monitoring unit type PCM2.