Kranzle D 16/220 User manual

Operating manual
Read and conform
safety instructions
before use
High pressure cleaners
GB
D 16/220

2
Description
technical
specifications
D 16/220
10 - 220 bar
240 bar
at 1800 rpm
16 l/min
70 °C
2,5 m
10 m
15 m
Yanmar L100AE-S
26 kg
103 dB(A)
2,2 m/s²
approx. 38 Nm
Permissible tolerance for figures ± 5 % in accordance with VDMA uniform sheet 24411
operating pressure,
steplessly adjustable
permissible
overpressure
water output
hot water input up to
suction height
high pressure hose
with hose drum
engine
weight
Guaranteed sound
level LWA
Vibrations at lance
recoil at lance
Dear Customer
We would like to congratulate you on your new portable/mobile high
pressure cleaner and to thank you for the purchase.
To ease your introduction to the use of the cleaner, we have provided the
following pages of explanations, tips and hints.
The equipment will assist you professionally in all cleaning tasks, e.g.:
- facades
- flagstones
- terraces
- vehicles of oll
types
- sheds
- channels
- barrels and
containers
- machines
- streets

Item
3
water
8
9
6 Injector for cleaning agents
7 High pressure hose
8 Spray gun assembly
9 Interchangeable lance
10 Regulator nozzle
1 Water inlet connection with filter
2 Suction hose with filter
(special accessory) order No. 15.038 3
3 High pressure pump
4 Pressure gauge with glycerin filling
5 Unloader valve - safety valve
TheKRÄNZLED16/220-highpressurecleaners
aremobilemachines. The design can beseenfrom the diagram.
Construction
DescriptionDescription
DescriptionDescription
Description
1
2
3
4
5
6
7
10

4
The machine can only be operated when the safety trigger is squeezed.
When the lever ist squeezed, the spray gun opens. The liquid is then pumped to the
nozzle. The spray pressure increases and quickly reaches the selected operating
pressure.
When the trigger ist released, the trigger gun closes and any further spraying of
liquid from the lance ist stopped.
The increase in pressure when the trigger gun is closed causes the unloader valve-
safety valve to open. The pump remaines switched on and continues to pump liquid
through the pump at reducated pressure.
When the trigger gun ist opened, the unloader valve - safety valve closes and the
pump ressumes pressure spraying from the lance.
The trigger gun is a safety device. Repairs should only be performed by
qualified persons. Should replacement parts be required, use only
components authorized by the manufacturer.
Lance with trigger gun
The unloader valve - safety valve protects the machine from a build-up of excess
pressure, and is designed not to permit an excess pressure to be selected for
operating. The limit nut on the handle is sealed with a spray coating.
The operating pressure and spray rate can be steplessly adjusted by tuning the
handle.
Replacements, repairs, new adjustments and sealing should only be
performed by qualified persons.
Unloader valve - safety valve
Environmental, refuse disposal and water protection
regulations must be observed !
Water - and Cleang - Care System
Water can be connected at mains pressure to the high pressure pump or it can be
sucked directly from a storage tank.
The water is then forced under pressure by the high pressure pump to the lance.
The high pressure jet is formed by the nozzle at the end of the lance.
Cleaning and caring agents can be mixed with the water by a low pressure injector.
DescriptionDescription
DescriptionDescription
Description

DescriptionDescription
DescriptionDescription
Description
For the motor follow the YFor the motor follow the Y
For the motor follow the YFor the motor follow the Y
For the motor follow the Yanmaranmar
anmaranmar
anmar
operating manual onlyoperating manual only
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..
.
Motor-safety:
(see Yanmar operating manual)
5
Yanmar motors are safe and reliable if they are operated correctly. Read the
operating manual carefully before using the motor and try to understand the
contents of the manual completely.
Not following this advice could lead to injuries or damage of the
equipment.
To avoid a possible fire hazard and to ensure the necessary ventilation
the motor has to be operated at a distance of at least 1 m from buildings
and objects. Inflammable objects have to be kept away from the
surrounding area of the motor.
Children and pets have to be kept away from the motor, as there is a
danger of suffering burns from hot motor parts and to be injured by
equipment driven by the motor.
Get to know the motor and especially learn how to switch it off quickly.
Do not allow persons to operate the motor who are not familiar with it.
When running your high pressure cleaner with hot water of 70°C raised
temperatures occur.
Do not touch the machine without safety gloves.
CAUTION !
Never use liquid containing solvents such as paint thinners, petrol, oil or
similar liquid matter. Pay attention to the instructions of the
manufacturers of the cleaning agents. The seals in the
machine are not resistant to solvents. The spray of solvents is
inflammable, explosive and poisonous.
Neither set up and operate the machine in rooms where there is a risk of
fire or explosion nor put it into puddles. Do not use the machine under
water.
CAUTION !
Setting up: Location

6
DescriptionDescription
DescriptionDescription
Description
Brief operating instructions
1. Connect the high pressure hose with spray gun
and machine.
2. Connect the suitable water supply.
3. Flush the air from the pump (open and close the spray gun
several times).
4. Switch on the motor while the spray gun is open and commence
cleaning.
5. After completing the work, completely empty the pump
(switch the motor on for approximately 20 seconds without the
suction and pressure hose).
Afterwards you can roll up the high pressure hose.
- Only use clean water ! Protect from frost !
CAUTION !
Please pay attention to the regulations of your waterworks company.
In accordance with EN 61 770, the machine may not be directly connected to the
public drinking water supply lines.
A brief connection however ist permissible according to DVGW (German
Association for Gas and Water Affairs) if a tube ventilator with check valve
(KRÄNZLE Order-No. 41.016 4) is built into the water supply.
Also indirect connection to the public drinking water supply lines is permissible by
way of free emission in accordance with EN 61 770; e.g. by using a reservoir with a
float valve.
Direct connection to a non-drinking water supply line is permissible.
High pressure hose and spray device
The high pressure hose and spray device supplied with the machine are made of
high grade material, they are also optimized for the machine and marked as
required by the appropriate regulations.
If replacement parts are required, only such parts that are authorized by
the manufacturer and which bear the markings required by the
appropriate regulations may be used. The high pressure hose and spray
device must be connected in a pressure-tight manner. The high pressure
hose may not be driven over, pulled excessively, or twisted. The hose
may under no circumstances be pulled over sharp edges, since
otherwise the guarantee is automatically void.

7
Always aim the
underbody lance. Note
when using an angle
underbody lance, like
for example lance
No. 41.075, that there
is a certain amount of
torque (twisting
motion) in the recoil.
(See also notice on
page 2).
As to the recoil -
see notice on page 2.
Apply the safety catch on the
spray gun after each use, in
order to prevent
unintentional spraying.
Safety notesSafety notes
Safety notesSafety notes
Safety notes

8
This is what you´ve purchased :This is what you´ve purchased :
This is what you´ve purchased :This is what you´ve purchased :
This is what you´ve purchased :
1. Spray lance with regulator and
high pressure nozzle, flat spray
2. Spray gun with insulated pistol
grip and screw connection
3. KRÄNZLE - High pressure cleaner
D16/220
4. High pressure hose 10 m
15 m HP-hose for cleaners
with hose drum
5. Operating instructions pump
Operating instructions motor
6. Water inlet components

9
1. Oil-measuring stick
Prepare for usePrepare for use
Prepare for usePrepare for use
Prepare for use
2. Connect the high pressure
lance to the spray gun.
3. Unwind the high pressure hose
without leaving kinks or "nooses"
and connect it to the spray gun and
pump. When using extension
hoses, use max. 20 m high
pressure hose, or 2 x 10 m with
hoseconnectors.
The high pressure hose
connected from the machine to
the lance.

10
Water
CAUTION !
5. Maximum induction height 2.5 m
- see technical data
on page 2.
Please make
sure that the filter is
clean before using
your
high pressure cleaner.
4. The machine can be connected
to a pressurised water line with cold
or 60 °C respectively 70 °C hot water
(see page 2).
Ensure that the water supply ist clean
when sucking from external sources.
The hose cross section must be
at least 1/2" = 12.7 mm (free
passage). Filter 1 must
always be clean.
Preparation for usePreparation for use
Preparation for usePreparation for use
Preparation for use
When running your high pressure cleaner with hot water of 70°C raised
temperatures occur.
Do not touch the machine without safety gloves.

11
Preparation for usePreparation for use
Preparation for usePreparation for use
Preparation for use
1. Switch off the machine
2. Cut off the water supply
3. Open the spray gun briefly until the pressure is released
4. Apply the safety catch on the spray gun
5. Remove the water hose and high pressure hose
6. Drain the pump: switch on the motor for approx. 20 seconds
7. Winter: store the pump in rooms above 0° C
8. Clean the water filter
To shut down the pump:
Adjusting the pressure
Thisisaccomplished by turning the handwheel.
Thedefault setting is maximum pressure.

12
This is prohibitedThis is prohibited
This is prohibitedThis is prohibited
This is prohibited
Never allow
children to use the
high pressure
cleaner !
Never direct the
water jet at the
machine itself !

13
Never direct the
water jet at people
or animals !
Never pull the high
pressure hose if it
has formed kinks or
"nooses"!
Never pull the hose
over sharp edges !
This is prohibitedThis is prohibited
This is prohibitedThis is prohibited
This is prohibited

14
Additional KRÄNZLE accessoriesAdditional KRÄNZLE accessories
Additional KRÄNZLE accessoriesAdditional KRÄNZLE accessories
Additional KRÄNZLE accessories
Environmental, refuse disposal and water
protection regulations must be observed
when using the accessories.
Rotary scrubbing brush
OrderNo.41.0501
Sandblaster
Order No. 41.068 1
Underbody lance, new
Order No.41.075
Flat brush
Order No.41.073
Drain and pipe
cleaning hose
8 m - Order No. 41.051
15 m - Order No. 41.058
Dirtkiller
B 10/200
Order No. 41.073 8
B13/150
Order No. 41.072 5
Turbokiller
B 16/220
Order No. 41.072 4

15
for further combination possibilitiesfor further combination possibilities
for further combination possibilitiesfor further combination possibilities
for further combination possibilities
Car cleaning, glass, caravan, boat etc.:
rotary washing brush with 40 cm extension
and
ST 30 nipple M 22
Cleaning cars and all smooth surfaces:
brush with ST 30 nipple M 22.
Underbody cleaning of cars, trailers and
equipment: lance 90 cm with high pressure
nozzle and ST 30 nipple. The lance must
be aimed when spraying. Blasting old paint, rust and facades:
sandblasting injector with suction lance and
3 m PVC hose and ST 30 nipple M 22.
Rotary point sprayer for extreme soiling:
dirt killer with 40 cm extension and
ST 30 nipple M 22.
Cleaning pipes, channels and drains: Pipe
cleaning hose with KN nozzle and
ST 30 nipple M 22.
When sandblasting you must
wear protection clothes! Pay
attention to the instructions of
the manufacturer of the
abrasive.

16
Small repairs –Small repairs –
Small repairs –Small repairs –
Small repairs –
The pressure gauge shows a 10% higher pressure than the
working pressure.
The injector may be dirty
and you
should first
remove
the hose.
Now turn on the water
and you should get a
powerful stream of water,
but if you
only get a weak
flow of water
then straighten
a paper clip,
and release the
injector with an
open-ended
spanner.
Check that it
is clean.
Reconnect the hose, and you are
ready to continue
your work.
You only get a weak flow of water or no water at all !
Remove the injector
together with the
spring and return
valve.
Cleaning the injector through
from both sides and replace
the return valve.

17
The nozzle is blocked !
No water but the gauge shows full pressure.
Rinse the hose through
first.
You should now have
a powerful stream of
water,
remove the lance and
clean the
nozzle.
Using the flat spray lance
you only have to clean the front
nozzle.
Straighten a paper clip
and clean the nozzle.
Insert pointed opject
into the hole
and pull the cap back!
Check visually whether the
nozzle is clean. Now it works as well
as before.
Do it yourself !Do it yourself !
Do it yourself !Do it yourself !
Do it yourself !
but if you only
get a few drops
of water from
the lance,

18
Small repairs - Do it yourself !Small repairs - Do it yourself !
Small repairs - Do it yourself !Small repairs - Do it yourself !
Small repairs - Do it yourself !
Valve dirty or sticky !
Pressure gauge does not show full pressure.
Water comes out in spurts.
If you do not use the high pressure cleaner for some time the valves can stick.
Straighten a
paper clip...
the gauge
shows little
pressure or
no
pressure
at all.
or the high
pressure
hose vibrates!
Open the
valves with a
socket wrench...
remove the
valve screw, the
valve and the
O-ring.
Rplace the rubber
O-ring.
and remove the dirt
from the valve - the
inside must be
closed.
Retighten the
valve screw,
and repeat an
all 6 valves. Now it works as
well as before.
The high-pressure hose
vibrates.
When a valve is blocked.

19
General rulesGeneral rules
General rulesGeneral rules
General rules
The machine must be inspected according to the "Guidelines for Liquid
Spray Devices" at least once every 12 months by a qualified person, to
ensure that continued safe operation is guaranteed. The results of the
inspection are to be recorded in writing. This may be done in any form.
Inspections:
The machine is designed for accidents to be impossible if used correctly.
The operator is to be notified of the risk of injury from hot machine parts and
the high pressure water jet. The "Guidelines for Liquid Spray Devices" must
be complied with. (see page 12 and 13)
Accident prevention
Check the oil level with the oil-measuring stick prior to each use.
(Ensure horizontal position!)
Oil change D16/220:
The oil of your high pressure pump should be changed after approx. 40
hours of operation, or no later than when it takes an a grey or whitish colour.
Open the oilplug over a container and drain off all the oil. The oil must be
caught in a contianer and disposed of in a responsible, legal manner.
New oil: 1,0 l - Castrol Formula RS
Guarantee
The guarantee is only valid for material and manufacturing errors.
Wearing does not fall within this gurantee.
The instructions in our operating manual must be complied with.The operating
instructions form part of the guarantee. The Guarantee isvoid if other parts are
used than genuine Kränzle accessory parts or genuine Kränzle spare parts.
For high-pressure cleaners sold to the user the guarantee period is 24 month.
For high-pressure cleaners sold for industrial use the guarantee period is 12
month. In the case of a guarantee please contact your dealer or authorized seller
delivering accessories and your purchase receipt. You can find them in the
internet under www.kraenzle.com.
The guarantee is also void if the machine is used with exceeding the temperature
and speed limits, a voltage below the required rating, with less than the required
amount of water or with dirty water. Pressure gauge, nozzle, valves, sleeves, high
pressure hose and spray equipment are wear parts and are not covered by the
warranty.

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Complete AssemblyComplete Assembly
Complete AssemblyComplete Assembly
Complete Assembly