Kranzle W 11/135 User manual

W 11/135
W 13/230
W 15/200
W 19/160
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Dear Customer
We would like to congratulate you on your new high pressure cleaner and to
thank you for the purchase.
To ease your introduction to the use of the cleaner, we have provided the follow-
ing pages of explanations, tips and hints, which we ask you to read before using
for the first time.
The equipment will assist you professionally in all cleaning tasks, e.g.:
Description
- vehicles of all types
- barrels and containers
- machines etc. - Removing old
paint
Operating pressure
steplessly adjustable
Permis. overpressure
Water output
Hot water input
High pressure hose
Electrical ratings
Connect. Watt. Input
Output
Weight
Dimensions
Sound lever accord.
to DIN 45 635 (rel. to
working place)
with dirtkiller
Recoil at lance
Torque
Oder No.
10 - 135 bar
150 bar
11l/min.
at 1400 rpm
max. 70 °C
10 m
230 V ; 50 Hz ;
13,5 A
P1: 3,3 kW
P2: 2,4 kW
76 kg
730 x 410 x 350
89 dB
84 dB
approx. 25 Nm
26 Nm
41 312
Kränzle
W 11 / 135
Technical
specifications Kränzle
W 19 / 160
Kränzle
W 15 / 200
Kränzle
W 13 / 230
10 - 180 bar
200 bar
19l/min.
at 1400 rpm
max. 70 °C
10 m
400 V ; 50 Hz ;
12 A
P1: 7,5 kW
P2: 5,5 kW
90 kg
730 x 410 x 350
89 dB
93 dB
approx. 22 Nm
24,3 Nm
41 310
10 - 220 bar
250 bar
15l/min.
at 1400 rpm
max. 70 °C
10 m
400 V ; 50 Hz ;
12 A
P1: 7,5 kW
P2: 5,5 kW
90 kg
730 x 410 x 350
89 dB
93 dB
approx. 25 Nm
28,8 Nm
41 309
10 - 250 bar
270 bar
13l/min.
at 1400 rpm
max. 70 °C
10 m
400 V ; 50 Hz ;
12 A
P1: 7,5 kW
P2: 5,5 kW
90 kg
730 x 410 x 350
89 dB
93 dB
approx. 27 Nm
28,8 Nm
41 308
(Assumed length of lance: 0,9 m)
Permissible tolerance for figures ±5% in accordance with VDMA, uniform sheet 24411
2

3
Preparation for use
Stationary cold water high pressure cleaner:
The stationary wall-mounted systems are supplied with a stainless steel housing.
Equipped with an AQ pump, 10m steel fabric heavy duty hose, pressure fully ad-
justable, automatic total-stop feature and adjustable after-running. 1-5 bar ad-
vance pressure required (not self-intake).
The control is switched via a flow detector and controlled via a time relay. After
the gun is closed, the device continues to run for a time and then cuts out. It re-
starts when the gun is opened. Incorrect operation by unauthorised persons is
therefore not possible. Time setting of 1 to 180 seconds is possible. The factory
setting is 30 seconds. The device is connected to a water supply with advance
pressure. Temperatures of up to 70 °C are possible.
Features
Stainless steel housing,
10 m heavy duty hose with gun
Lance 800 mm
Control nozzle and HD nozzle.
Start-up
Open the water tap.
Set the black turn-knob to 1, and the device is in WAIT mode.
The high pressure pump starts if you then press the gun.
After closing the gun, it continues to run for approx. 30 seconds, and then
switches back to WAIT mode.
The device continues to run if the gun is pressed during the 30 seconds.
Green lamp: device in operation
Red lamp : malfunction

4
Description
Water and Cleaning System
The water is fed to the high pressure pump under pressure.The water is then
forced under pressure by the high pressure pump to the lance. The high pressure
jet is formed by the nozzle at the end of the lance.
The machine can only be operated when the safety trigger is squeezed.
The machine can only be operated when the safety trigger is squeezed. When the
leve r is squeezed, the spray gun opens. The liquid is then pumped to the nozzle.
The spray pressure increases and quickly reaches the selected operating
pressure.(Not with W 11/135).
When the trigger is released, the trigger gun closes and any further spraying of
liquid from the lance is stopped and the manometer must show 0 bar.
The increase in pressure when the trigger gun is closed causes the unloader
valve-safety valve to open. The pump remains switched on and continues to
pump liquid through the pump at reduced pressure. When the trigger gun is
opened, the unloader valve - safety valve closes and the pump ressumes pres-
sure spraying from the lance.
The trigger gun is a safety device. Repairs should only be
performed by qualified persons. Should replacement parts be
required, use only components authorized by the manufacturer.
Lance with trigger gun
The unloader valve - safety valve protects the machine from a build p of excess
pressure, and is designed not to permit an excess pressure to be selected for
operation. The limit nut on the handle is sealed with a spray coating.
The operating pressure and spray rate can be steplessly adjusted by turning the
handle.
Replacements, repairs, new adjustments and sealing should only
be performed by qualified persons.
Unloader valve - safety valve
Environmental, refuse disposal and water protection
regulations must be observed !

5
Description
With delayed motor cut-out
Frequent, work-necessitated switching on and off of motors on
machines of this size puts a heavy load on the power network
and causes increased wear on internal electrical parts. That’s why the motor on
the new KRÄNZLE switches itself off 30 seconds after the trigger is released, and
switches itself back on again when the trigger is pressed.
When running your high pressure cleaner with hot water of 80° C
raised temperatures occur. Do not touch the machine without
safety gloves!
CAUTION !
CAUTION !
Never use liquid containing solvents such as paint thinners, petrol, oil
or similar liquid matter. Pay attention to the instructions of the
manufacturers of the cleaning agents. The seals in the machine are
not resistant to solvents. The spray of solvents is inflammable, explo-
sive and poisonous.
Setting up
Location
Neither set up and operate the machine in rooms where there is a risk
of fire or explosion nor put it into puddles. Do not use the machine
under water.
Replacements and inspection work should only be performed by
qualified persons when the machine is disconnected from the
power supply, i.e. pull out the plug from the electrical socket.

6
Description
Electrical connection
The machine is supplied with an electrical power cord with plug.
The mains plug must be fitted to a standard grounded socket with a
30mA residual current operated device.
The socket must be protected with a 16A delay action fuse on the
mains side.
When using an extension cable, this must have an earthed lead which
is properly connected to the socket. The conductors in the extension
cable must have a minimum cross section of 1.5 mm². Plug connec-
tions must be of a spray-proof design, and may not be located on a
wet floor.
(with extension cables of more than 10 m - 2.5 mm2)
CAUTION !
The use of extension cables which are too long may lead to malfunctions and
start up difficulty.

7
Description
Brief operating instructions:
1. Connect the high pressure hose with spray gun and machine.
2. Connect to suitable water supply.
3. Flush the air from the pump (open and close the spray gun several
times).
4. Make the electrical connection - (400 Volt three-phase current).
5. Switch on the machine and commence cleaning.
6. After having completed the work switch off the tap and completely empty the
pump.
(Switch on the motor for approx. 20 sec. without the water hose and gun).
Afterwards you can roll up the high pressure hose.
- Only use clean water ! - Protect from frost !
CAUTION !
Please pay attention to the regulations of your waterworks company.
In accordance with DIN 1988, the machine may not be directly connected to the
public drinking water supply lines.
A brief connection however is permissible according to DVGW (German Associa-
tion for Gas and Water Affairs) if a tube ventilator with check valve (Kränzle Or-
der-No. 410 164) is built into the water supply.
Also indirect connection to the public drinking water supply lines is permissible by
way of free emission in accordance with DIN 1988, part 4; e.g. by using a reser-
voir with a float valve.
Direct connection to a non-drinking water supply line is permissible.
High pressure hose and spray device
The high pressure hose and spraying device supplied with the machine are made
of high grade material, they are also optimized for the machine and marked as
required by the appropriate regulations.
If replacement parts are required, only such parts that are authorized
by the manufacturer and which bear the markings required by the ap-
propriate regulations may be used. The high pressure hose and spray
device must be connected in a pressure-tight manner.
The high pressure hose may not be driven over, pulled excessively, or
twisted. The hose may under no circumstances be pulled over sharp
edges, since otherwise the guarantee is automatically void.
High pressure hose lines and spraying equipment must not be repaired, but
replaced by a new hose or spraying equipment.

8
Safety notes
As to the recoil - see no-
tice on page 2!
Apply the safety catch on the
spray gun after each use, in order
to prevent unintentional spraying!
Always aim the underbody
lance. Note when using an
angled underbody lance,
like for example lance No.
41.075, that there is a cer-
tain amount of torque in
the recoil.
(See also notice on page 2)

9
Operation
Adjusting the pressure at the gun
Simply turn the adjustment ring.
(not with W 11/135).
The machine is set to operate at maximum pressure.

10
This is prohibited !
Never allow children
to use the high
pressure cleaner !
Never direct the
water jet at the
machine itself !
Never direct the
water jet at a power
socket !

11
This is prohibited !
Do not damage the
power cord or repair
it incorrectly !
Never direct the
water jet at people or
animals !
Never pull the high
pressure hose if it has
formed kinks or
“nooses”!
Never pull the hose
over sharp edges !

12
Valve housing

13
Spare parts list
Spare parts list
Valve housing for AQ-pump
No Description Qty. Ord.-No 1 Ventilgehäuse 1 40.502 2 O-Ring 18 x 2 6 40.016 3 Einlaß- / Auslaß- Ventil 6 42.024 4 O-Ring 21 x 2 6 42.025 5 Ventilstopfen 6 42.026 6 Sicherungsring 4 40.032 7 Innensechskantschraube M 12 x 45 4 40.504 13 Gewebemanschette 3 40.023 14 Backring 20 mm 6 40.025 15 O-Ring 31,42 x 2,62 3 40.508 16 Leckagering 20 x 36 x 13,3 3 40.509 17 Cu-Dichtring 21 x 28 x 1,5 1 42.039 18 Gummimanschette 3 40.512 19 Verschlußschraube R 1/2" 1 42.032 20 Distanzring mit Abstützung 3 40.507 21 Cu-Dichtring 17 x 22 x 1,5 1 40.019 22 Verschlußschraube R 3/8" 1 40.018 23 Druckring 3 40.021 24 Zwischenring 3 40.516
Repair kit for sleeves and brass parts 40.065 1 consisting of: 3x Pos. 13; 6x Pos. 14; 3x Pos. 15; 3x Pos. 16; 3x Pos. 18; 3x Pos. 20; 3x Pos. 23 Repair kit for sleeves 40.517 consisting of: 3x Pos. 13; 6x Pos. 14; 3x Pos. 15; 3x Pos. 18; 3x Pos. 23 Repair kit valves 40.062 1 consisting of: 6x Pos. 2; 6x Pos. 3; 6x Pos. 4 Valve housing compl. 40.515

14
Motor

15
Spare parts list
Spare parts list
Motor BG 112
No Description Qty. Ord.-No 1 Stator 112 5,5 kW 400V / 50Hz 1 40.540 2 A-Lager Flansch 1 40.530 3 Rotor 112 400V / 50Hz 1 40.531 4 Lüfterrad BG112 1 40.532 5 Lüfterhaube BG 112 1 40.533 6 Klemmkasten 1 40.534 7 Flachdichtung 1 43.030 8 Lüsterklemme 2,5 mm² 4-polig 1 43.031 1 9 PG-Verschraubung PG 13,5 1 40.539 10 Kegelrollenlager31306 1 40.103 11 Öldichtung 35 x 47 x 7 1 40.080 12 Paßfeder 8 x 7 x 32 1 40.104 13 Kugellager 6206 - 2Z 1 40.538 14 Innensechskantschraube M 6 x 30 4 43.037 16 Blechschraube 2,9 x 16 1 43.036 17 Vierkantmutter M 5 2 41.416 18 Schraube M 5 x 14 2 40.536 19 Schraube M 4 x 12 4 41.489 20 Schelle für Lüfterrad BG112 2 40.535 21 Schraube M 4 x 12 4 41.489 22 Erdungsschraube kpl. 1 43.038
Motor with terminal box 400 V / 50 Hz 24.060 Motor with terminal box 3x 220 V / 50 Hz 24.060 2

16
Drive unit AQ

17
Spare parts list
Spare parts list
Drive unit AQ
No Description Qty. Ord.-No 1 Ölgehäuse 1 40.501 2 CU_Dichtung 1 40.052 3 Ölablaßschraube 1 40.051 4 Innensechskantschraube M 8 x 25 6 40.053 5 Sicherungsscheibe 6 40.054 6 Flachdichtung 1 40.511 7 Öldichtung 20 x 30 x 7 3 40.044 1 8 Wellenscheibe 1 40.043 9 Axial-Rollenkäfig 1 40.040 10 AS-Scheibe 1 40.041 11.1 Taumelscheibe AQ 12,0° bei 19 l/min 1 40.042 1-12,0 11.2 Taumelscheibe AQ 10,4° bei 15 l/min 1 40.042 1-10,4 11.3 Taumelscheibe AQ 8,5° bei 13 l/min 1 40.042 1-8,5 11.4 Taumelscheibe AQ 7,0° bei 11 l/min 1 40.042 1-7,0
please specify the degree of the swash plate
12 Plungerfeder 3 40.506 13 Federdruckscheibe 3 40.510 14 Plunger 20 mm (lang) 3 40.505 15 Sprengring 3 40.048 16 O-Ring 14 x 2 2 43.445 17 Ölschauglas M 18 x 1,5 1 42.018 1 18 Flachdichtung 1 41.019 3 19 Deckel 1 41.023 1 20 Innensechskantschraube M 5 x 12 4 41.019 4 21 Ölschraube M 18 x 1,5 1 41.022 1 22 Stützscheibe für Plungerfeder 3 40.513
Drive unit complete with plunger without swash plate 40.514

18
Power-Colt

19
Spare parts list
Spare parts list Power Colt
W 13 / 230; W 15 / 200; W 19 / 160
No Description Qty. Ord.-No
1 Ventilkörper kunststoffumspritzt 1 12.375 1
2 Griffhülle 1 12.376
3 Regulierring 1 12.377 1
5 Lanze 1 12.379
6 Überwurfmutter ST 30 M 22 x 1,5 IG 1 13.276 1
7 Abzug-Hebel 1 12.380
8 Sicherungshebel 1 12.381
9 Regulierkolben 1 12.386
10 Außen-Sechskant-Nippel R1/4" IG 1 13.277 1
11 Parbaks 7 mm 2 15.013
12 Abschlußschraube 1 12.247
13 Stopfen 1 12.287
14 Gewindeführungshülse 1 12.250
15 Aufsteuerbolzen 1 12.284
16 Stift 1 12.148
17 Stift 1 12.253
18 Edelstahlfeder 1 12.246
19 Edelstahlkugel 8,5 mm 1 12.245
20 Edelstahlsitz 7 mm 1 13.146
20.1 Sicherungsring 1 12.258
No Description Qty. Ord.-No
21 Sprengring 1,3 x 18 1 12.384
22 O-Ring 9,3 x 2,4 1 13.273
23 O-Ring 11 x 1,44 1 12.256
24 O-Ring 3,3 x 2,4 1 12.136
26 Druckstück 1 12.252
27 Blechschraube 3,9 x 8 2 12.297
29 Aluminium-Dichtring 4 13.275
30 O-Ring 15 x 1,5 1 12.129 1
Power-colt with pressure regulation 12.390
for W 13 / 230; W 15 / 200; W 19 / 160
Power-colt without pressure regulation 12.391
for W 11/135
Repair kit
Power-colt with pressure regulation 12.299 4
consisting of 2x Pos.11; Pos. 15; Pos. 19;
Pos. 20; Pos. 20.1; Pos. 22; Pos. 23; Pos. 24;
Pos. 29; Pos. 30
Power-colt without pressure regulation 12.299
consisting of Pos. 15; Pos. 19;
Pos. 20; Pos. 20.1; Pos. 22; Pos. 23; Pos. 24;
Pos. 29; Pos. 30

20
ULH 250