Kranzle quadro 1200 TS User manual

High PrHigh Pr
High PrHigh Pr
High Pressuressur
essuressur
essure Cleanerse Cleaners
e Cleanerse Cleaners
e Cleaners
Operating manualOperating manual
Operating manualOperating manual
Operating manual
Read and conformRead and conform
Read and conformRead and conform
Read and conform
safety instructionssafety instructions
safety instructionssafety instructions
safety instructions
before usebefore use
before usebefore use
before use
GB

30 - 180 bar
200 bar
21 l/min
19 l/min
2507
08
16 l
max. 70 °C
60 °C
2,5 m
yes
20 m
400 V/50 Hz
12A
1400 U/min
P1: 7,5 kW
P2: 5,5 kW
89 kg
770 x 570 x
990
79 dB
85 dB
ap. 22 N
40.422
2
Operating pressure,
steplessly adjustable
Perm. overpressure
Water outputat 0 bar
at nominal pressure
Nozzle size (Flat jet)
(Turbokiller)
Volume
Water tank
Max.inletwatertemperature
to water tank
Max.temperature
for direct suction
Direct suction height
Hose drum
High pressure hose
Electrical ratings
Motor speed adjustm.
Connect. wattage inp.
output.
Weight (incl. accessories
with empty water tank
Dimensionsincluding
handleLxWxH inmm
Sound level acc. to
45 635 (rel. to
working place)
with Turbokiller
Recoil at lance
Order n°.
30 - 220 bar
250 bar
17,5 l/min
15,6 l/min
2505
055
16 l
max. 70 °C
60 °C
2,5 m
yes
20 m
400 V/50 Hz
12A
1400 U/min
P1: 7,5 kW
P2: 5,5 kW
89 kg
770 x 570 x
990
79 dB
85 dB
ap. 20 N
40.421
quadro
1000 TST
Technical
data quadro 1200 TST
Technical data
30 - 250 bar
270 bar
15 l/min
13,5 l/min
2504
045
16 l
max. 70 °C
60 °C
2,5 m
yes
20 m
400 V/50 Hz
12A
1400 U/min
P1: 7,5 kW
P2: 5,5 kW
89 kg
770 x 570 x
990
79 dB
85 dB
ap. 20 N
40.423
quadro
800 TST
Permissible tolerance for figures ± 5 % in acc. with VDMA uniform sheet 24411
*1 Min. water quantity to be supplied to the high pressure cleaner!
(1-8 bar admission pressure)
*2 Direct suction is possible through by-passing of water tank!
(see page 5)
30 - 180 bar
200 bar
21 l/min
19 l/min
2507
16 l
max. 70 °C
60 °C
2,5 m
no
10 m
400 V/50 Hz
12A
1400 U/min
P1: 7,5 kW
P2: 5,5 kW
82 kg
770 x 570 x
990
79 dB
85 dB
ap. 22 N
40.422 1
30 - 220 bar
250 bar
17,5 l/min
15,6 l/min
2505
16 l
max. 70 °C
60 °C
2,5 m
no
10 m
400 V/50 Hz
12A
1400 U/min
P1: 7,5 kW
P2: 5,5 kW
82 kg
770 x 570 x
990
79 dB
85 dB
ap. 20 N
40.421 1
quadro
1000 TS quadro 1200 TS
*1
*2

Dear customer
We would like to congratulate you on your new high pressure cleaner with
integrated water tank and to thank you for the purchase.
Toeaseyourintroductionto the useof the cleaner,wehave providedthefollowing
pages of explanations, tips and hints, which we ask you to read before using for the
first time.
The equipment will assist you professionally in all cleaning tasks, e.g.:
- facades
- flagstones
- terraces
- vehicles of all types
- containers
- machines etc.
- barrels and containers
- channels
DescriptionDescription
DescriptionDescription
Description
Contents Side
Technical data .................................................... 2
Constructionand components................................ 4
Water system ........................................................ 5
Detergent / caring system...................................... 5
Lanceand spay gun............................................... 5
Highpressure hoseand spraydevice..................... 6
Unloadervalve-safetyvalve ................................... 6
Delayedmotor cut-out............................................ 7
Safetycut-out ........................................................ 7
Setting up / Location.............................................. 7
Electricalconnection ............................................. 8
Brake..................................................................... 9
Briefoperating instructions..................................... 9
Thisis whatyou’ve purchased................................10
Howto assemble and furnishyour HP cleaner .......11
Preparationforuse.................................................12
External suction.....................................................13
Whenusing detergents ..........................................14
To shut down the pump / Frost protection ..............14
Safetynotes „Thisis prohibited!“ ...........................15
Additionalaccessories...........................................18
Smallrepairs..........................................................20
Spare parts lists ....................................................22
Generalrules .........................................................39
Inspectionreport ....................................................40
Declarationofconformity........................................43 3

1
2
3
4
5
8
9
6 Detergentvalve
7 High pressure hose
8 Spraygun
9 Interchangeable lance with Turbokiller
10 Interchangeable lance with flat jet
nozzleandnozzleprotection
1 Water inlet connection with filter
2 Cover for water tank
3 Highpressurepump
4 Press.gaugewithglycerinfilling
5 Unloadervalve-safety valve
400 V / 50 Hz
Construction
TheKRÄNZLE quadro800TST,1000TSTand1200 TSTTSThigh pressureclean-
ersare mobile machines with hosedrum and 20m industrialhose.The KRÄNZLE
quadro1000 TS und1200TS - highpressure cleaners aremobilemachines without
hosedrum, however with 10m industrialhose. The schematic principlecanbe seen
fromthe illustration.
Components
Description
10
7
6
4

Water system
Thewatermust be lead to the high pressurecleanerunderpressure (1 – 8 bar ad-
mission pressure). A float valve regulates the water inlet. Then, the water is sucked
by the high pressure pump from the water tank and supplied to the lance under the
set pressure. The high pressure jet is formed by the nozzle at the end of the lance.
Description
6
5
Lance with spray gun
Themachine can only be operatedwhen the safety triggerissqueezed.
When the lever is squeezed, the spray gun opens. The liquid is then pumped to the
nozzle. The spray pressure increases and quickly reaches the selected operating
pressure.
When the trigger is released, the trigger gun closes and any further spraying of
liquid from the lance is stopped and the manometer must show 0 bar.
Theincrease in pressurewhen the triggergun is closedcauses the unloadervalve-
safetyvalve to open. Thepump remains switched onand continues to pumpliquid
throughthe pump at reducedpressure. When the spraygun is opened, theunloader
valve- safety valve closesand the pump ressumesspraying from the lancewith the
selectedoperating pressure.
The spray gun is a safety device. Repairs should only be per-
formed by qualified persons. Should replacement parts be re-
quired, use only components authorized by the manufacturer.
Detergent and caring system
The high pressure pump can also suck a deter-
gent/caring agent and mix it with the high
pressurejet. The additive issucked through the
pump and brought in with the set pressure.
Insertthe detergent hoseintothe detergent
containerandopen thedetergentvalve(6).
Thedetergent discharges with thewater at the
highpressure nozzle.
Open the dosing valve, if the chemistry sieve is placed in a
liquid. Sucked air leads to destruction of the pump seals!!!
The rules concerning the environment, refuse and ground water
protection must be complied with!

High pressure hose and spraying device
Thehigh pressure hoseand spraying devicesupplied with themachine are madeof
highgrade material. They arealso optimized for themachine and marked asre-
quiredby theappropriate regulations.
If replacement parts are required, only such parts that are authorized by
themanufacturer and whichbearthe markings requiredby the appropri-
ateregulations may be used.The high pressure hoseand spraying
device must be connected in a pressure-tight manner.
Thehigh pressure hosemaynot be drivenover,pulled excessivelyor
twisted.Hose lines are wearparts. Guarantee is acceptedonly for
manufacturingerrors, notfor externaldamages.
Description
6
Unloader valve - safety valve
Theunloader valve-safety valveprotects the machinefrom abuildup ofexcess
pressure, and is designed not to permit an excess pressure to be selected for
operation. The limit nut on the handle is sealed with a spray coating.
The operating pressure and spray rate can be steplessly adjusted by
turningthe handle.
Replacements, repairs, new adjustments and sealing
should only be performed by qualified persons.
High pressure hose lines and spraying equipment must not
be repaired, but replaced by a new hose or spraying
equipment.

7
Description
Delayed motor cut-out
Frequent, work-necessitated switching on and off of motors on
machines of this size puts a heavy load on the power network and
causesincreasedwearoninternalelectricalparts.Thereforethemotor
of the new KRANZLE device only switches off 30 seconds after closing the gun and
then goes to stand still. By opening the gun, the device is started again.
Safety cut-out
If the device is accidentally not turned off after use or the pistol is not used for 20
minutes, the device automatically goes into the safety state via deactivating. By
operatingthe main switch again,the device is activatedagain.
Whenrunning your highpressurecleaner with hotwater of 70°Craised
temperatures occur. Do not touch the machine without safety
gloves!
CAUTION !
Never suck in liquid containing solvents such as paint thinners, petrol, oil
or similar liquid matter. Pay attention to the instructions of the
manufacturers of the cleaning agents. The seals in the ma-
chineare not resistant to solvents!The spray of solventsisinflammable,
explosiveandpoisonous.
CAUTION !
Neither set up and operate the machine in rooms where there is a risk of
fire or explosion nor put it into puddles. Do not use the machine under
water.Thedevice mustnot standinthespray areaof thehigh pressurejet.
Replacementsandinspectionworkshould onlybeperformedbyqualified
persons when the machine is disconnected from the power
supply, i.e. the plug pulled out from the electrical socket.
Setting up
Location

Description
400 V / 50 Hz
Electrical connection
The machine is supplied with an electrical power cord with plug.
The mains plug must be fitted to a standard grounded socket with a 30mA residual
current operated device. The socket must be protected with a 16A delay action
fuse on the mains side.
KRÄNZLE quadro = 400 Volt / 50 Hz (phase-sequence not significant)
When using an extension cable, this must have a grounded lead which is properly
connected to the socket. The conductors in the extension cable must have a
minimum cross section of 1.5 mm². Plug connections must be of a spray-proof
design and may not be located on a wet floor.
CAUTION !
The use of extension cables which are too long may lead to malfunctions and start
updifficulty.
When using a cable drum, always keep the cable wound as far as possible.
8

9
Description
Brief operating instructions
1. Connect high pressure hose with spray gun.
2. Connect to suitable water supply.
3. Connect current - (400 Volt three-phase current)
4. Switch on machine and start cleaning.
5. After having completed the cleaning process, put main switch in zero
position and by opening the gun, reduce the pressure in the high
pressurehose.
Then, the high pressure hose can be rolled up
- Only use clean water ! Protect from frost !
CAUTION !
Please pay attention to the regulations of your waterworks company.
Because of the water tank, the device can be connected to any drinking water line
withoutworries.
Brake not applied
Brake applied
Brake

This is what you’ve purchased:
1. Turbokiller
Lance with nozzle
protection and high
pressure nozzle
Flat jet 25°
2. Spray gun Starlet with
insulated grip and
screw connection
3.KRÄNZLE -High pressurecleaners
quadro 800 TST, 1000 TST and quadro 1200 TST with hose drum
quadro 1000 TS and quadro 1200 TS without
hosedrum
4. Operating
instructions
5. High pressure hose, 20 m NW 8
on hose drum
8. Water inlet part
(filter is already installed)
7.Crosstipscrewdriver
Fixing screw for crank
6. Crank for hose drum
10
ÿ

How to assemble and furnish your high pressure cleaner
Removethe screwfromthe driveshaft of thehose
drum. Unpack the crank and insert it onto the
hexagonhead. Tighten thecrankagain with the
screw.
To check the oil level, loosen the oil
cover screw and take out the oil dip
stick. The oil level must be between
the two markings.
11
Tocontrol the highpressure cleaner
put
1. the foot against the tilt bases and
then pull the device
2. towards you.

Preparation for usePreparation for use
Preparation for usePreparation for use
Preparation for use
1. Check oil level.
There are two
possibilitiesfor checking the
oil level of the pump:
a) Oil must be visible in the viewing
window
b) The oil state must be between
the two markings on the oil
measuring rod.
3. Unroll hose without kinks and
connect with handgun and pump.
Use max. 20 m HP hose.
4. Connection of high pressure
hose from device to lance
2. Connect the high pressure lance
or Turbokiller to the spray gun.
a
b
12

Preparation for usePreparation for use
Preparation for usePreparation for use
Preparation for use
5. The machine must be connected to the water line
with cold water or up to 70°°
°°
°C warm water (see
page 2).
The hose cross section must be at least 3/4" =
16 mm (free passage). Filter 1 must always be
clean.
Please make sure that the filter is clean before
using your high pressure cleaner.
CAUTION !
Whenrunning yourhighpressure cleanerwith hot waterof 70°Craised
temperaturesoccur.
Do not touch the pump without safety gloves!
13
1
Undercarriage Undercarriage
External suction If water is to be
suckedfrom an
externalcontainerfor
thehigh pressure
cleaner,the
connectionhose
betweenthehigh
pressurepumpand
the water tank must
bescrewedoffand
the suction hose
must be connected
directly to the pump.
Make sure that the water is clean. Use the Kränzle suction hose with suction filter.
(OrderN°.15.0383)
Maximum suction height 2.5 m, maximum water temperature for direct
suction:60°C
(see technical data on page 2)

14
To shut down the pump
1. Switch off the machine. Device switch to „0“ position.
2. Cut off the water supply.
3. Open the spray gun briefly until the pressure is released.
4. Apply the safety catch on the spray gun.
5. Remove the water hose and spray gun.
6. Pull the plug from the socket.
7. Winter: store the pump in rooms above 0°C.
8. Clean the water filter.
To shut down the pump:
Frost protection
Normally after operation, there is still some water in the device. Thus, you must
take special measures to protect the device from frost.
-Completely drain the device
For this purpose, separate the device from the water supply. Then, turn on the
main switch and open the gun. Now, the pump presses the remaining water from
the water tank and the pump. However, do not allow the device to operate without
water for longer than one minute.
- Fill the device with antifreeze agent
If the device is not operated for longer periods, especially over the winter, you
should pump an antifreeze agent through the device. For this purpose, fill the anti
freeze agent into the water box and turn on the device. Wait with opened gun,
until the agent comes from the nozzle.
However, the best way to protect the device from frost is
to store it at a frost-free location.
When using
detergents:
Put chemistry sieve number 5 into the detergent
container. Openthe detergentvalve, thenthe
detergent is sucked in. When closing the
detergentvalve, the chemistry supplyis auto-
matically closed. Allow detergent to act and
thenwash off. (seepage5).
Note that you must always comply
with the instructions provided by the
manufacturerof the detergent(e.g.
instructions concerning safety
clothing)and the waterprotection
regulations!

Safety notes
As to the recoil -
see notice on page 2!
Apply the safety catch on the
spray gun after each use, in
order to prevent uninten-
tional spraying!
15

16
This is prohibited !
Never direct the
water jet at people
or animals !
Do not damage the
power cord or repair
it incorrectly !
Never pull the high
pressure hose if it
has formed kinks or
“nooses”!
Never pull the hose
over sharp edges !

17
Never direct the
water jet at the
machine itself !
Never direct the
water jet at a power
socket !
Never allow children
to use the high
pressure cleaner !
This is prohibited !

Additional accessories for ...
(on demand)(on demand)
(on demand)(on demand)
(on demand)
Rotaryscrubbingbrush
Order No. 41.050 1
Drain and pipe cleaning hose
10 m - Order No. 41.058.1
15 m - Order No. 41.058
Environmental, refuse disposal and water protection
regulations must be observed when using the accessories!
18

... further combination possibilities
Car cleaning, glass, caravan, boat etc.:
rotary washing brush with 40 cm extension
and ST 30 nipple M22 x 1.5
Cleaning pipes, channels and drains: pipe
cleaning hose with KN nozzle and ST 30
nipple M22 x 1.5
Rotary point sprayer for extreme soiling:
Turbokiller with 40 cm extension and ST 30
nipple M22 x 1.5
Cleaning cars and all smooth surfaces:
brush with ST 30 nipple M22 x 1.5
19

20
Small repairs ...
The nozzle is blocked!
No water but the gauge shows full pressure !
Rinsethehosethrough
first. Youshouldnowhave a
powerfulstream
ofwater,
butifyou
only get a few
drops of water
fromthe
lance
removethelance andclean
thenozzle. Using the flat spraylanceyou
onlyhavetocleanthefront
nozzle.
Straightenapaper
clipandcleanthe nozzle.Insertpointed object
intothe holeandpull
thecapback!
Checkvisuallywhetherthe
nozzleisclean. Now it works as well
asbefore.