Krautzberger 200-0203 User manual

T-Dok-242-GB-Rev.0
GB Hand-held Spray Gun Dekor
Operating instructions
200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128
Translation of the original operating instructions

Thank you for selecting a Krautzberger product.
This product has been manufactured following state-of-the-art manufacturing procedures and
extensive quality assurance measures. We promise you a product of the highest quality.
If you have questions, requests or suggestions, please contact us. We are always glad to assist
you.
Information about the operating manual
This manual provides important information on how to work with the device safely and efficiently.
The manual is part of the device and must always be kept in the immediate proximity of the device
so that it is accessible to the personnel at all times.
The personnel must have read and understood this manual before starting any work. Compliance
with all specified safety information and instructions is a basic requirement for safe working condi-
tions.
In addition, the local occupational safety regulations and general safety rules apply for the area of
application of the device.
Due to optional finishing variants, it is possible that the figures shown in this operating manual
deviate from your device.
Information about explosion protection
Many of our competitors have been marking their products with the Ex symbol as a matter of prin-
ciple for some time now.
At Krautzberger we do not do that.
We engineer and manufacture our products in line with currently applicable directives.
If the labelling on the product is required, it is affixed to the product as the result of the necessary
analysis of ignition sources. If no labelling is affixed, the analysis of ignition sources and previous
experience with the assessment of the suitability of products for use in a potentially explosive area
have shown that the product described in this operating manual does not represent a potential
source of ignition, with the exception of an electrostatic charge.
Taking into account the potential equalisation (provided by proper earth connection), the use in an
area at risk for explosions is permitted in accordance with the currently valid directives.
[email protected], www.krautzberger.com
GB–2

Table of contents
1 Function and identification................................................................................................ 5
1.1 Function....................................................................................................................... 5
1.2 Identification................................................................................................................. 5
2 Using this operating manual............................................................................................. 7
2.1 Symbols in this manual................................................................................................ 7
2.2 Personnel requirements............................................................................................... 8
2.3 Personal protective equipment.................................................................................... 9
3 Safety and responsibility................................................................................................. 12
3.1 General safety instructions........................................................................................ 12
3.2 Intended use.............................................................................................................. 13
3.3 Predictable misuse.................................................................................................... 13
3.4 Responsibility of the owner........................................................................................ 14
3.5 Residual risks............................................................................................................ 14
3.6 Course of action in an emergency............................................................................. 14
4 Transport and storage..................................................................................................... 15
4.1 Transport................................................................................................................... 15
4.2 Storage...................................................................................................................... 15
4.3 Packaging.................................................................................................................. 15
5 Overview............................................................................................................................ 16
6 Installation......................................................................................................................... 17
6.1 Safety......................................................................................................................... 17
6.2 General installation information................................................................................. 17
6.3 Connections of the hand-held spray gun................................................................... 18
7 Operation........................................................................................................................... 19
7.1 Safety......................................................................................................................... 19
7.2 General information about start-up / commissioning................................................. 20
7.3 Operation................................................................................................................... 20
7.4 Adjusting the spray pattern........................................................................................ 22
7.5 Shutting down............................................................................................................ 23
7.5.1 Temporary shut-down............................................................................................. 23
7.5.2 Long-term shut-down.............................................................................................. 24
8 Maintenance...................................................................................................................... 25
8.1 Safety......................................................................................................................... 25
8.2 General maintenance information.............................................................................. 26
8.3 Maintenance schedule............................................................................................... 26
8.4 Cleaning the hand-held spray gun............................................................................. 27
8.5 Retighten the sealing screw....................................................................................... 29
Hand-held Spray Gun Dekor ENGLISH
200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128
GB–3

8.6 Changing the seal package....................................................................................... 31
9 Spare parts........................................................................................................................ 34
10 Accessories...................................................................................................................... 35
11 Disassembly and disposal............................................................................................... 36
11.1 Safety....................................................................................................................... 36
11.2 Disassembly............................................................................................................ 36
11.3 Disposal................................................................................................................... 36
12 Technical data................................................................................................................... 37
12.1 Dimensions and weight............................................................................................ 37
12.2 General specifications............................................................................................. 37
12.3 Dimensions.............................................................................................................. 38
13 Declaration of conformity................................................................................................ 39
14 Notes.................................................................................................................................. 40
15 Index.................................................................................................................................. 43
Operating instructions T-Dok-242-GB-Rev.0
[email protected], www.krautzberger.com GB–4

1 Function and identification
1.1 Function
The hand-held spray gun Dekor is designed for detail work and is ideal for touch-up work or for
decorative paint jobs. The ceramics industry and toy industry are the main areas of application.
The hand-held spray gun Dekor is available in two options:
nCoating material supply via gravity feed cup
nCoating material supply via suction cup
The relatively large suction cup (20-25ml volume) is advantageous for the coating of larger areas.
It attaches on the side of the gun and can be changed quickly. However, for detail paint jobs the
size may be cumbersome.
The design with the gravity feed cup is suitable for detail paint jobs. It is available in sizes ranging
in volume from 1ml, 3ml, 10ml and 40ml.
The materials used in the hand-held spray gun are:
nMain element made of galvanic nickel-plated brass
nSeals made of leather
nFluid needle made of stainless steel
nFluid nozzles optionally made of brass or stainless steel
nAir nozzles made of nickel-plated brass
nSuction or gravity feed cup made of brass, copper or aluminium.
1.2 Identification
Scope of delivery Type Product number
Dekor Flow design n200-0203
n
Dekor Suction version n200-0204
n
Dekor set Flow design
Includes:
nEach with a gravity feed cup (1, 3 ,10 ml)
nTwo nozzle sets
nBend
n1x tool set
200-0127
Hand-held Spray Gun Dekor ENGLISH
200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128
GB–5

Scope of delivery Type Product number
Dekor set Suction version
Includes:
nwith three suction cups (glass)
nTwo nozzle sets
n1x tool set
200-0128
Operating manual T-Dok-242
Serial number
The serial number of the hand-held spray gun is located on the main element. It serves as a
unique identifier.
Operating instructions T-Dok-242-GB-Rev.0
[email protected], www.krautzberger.com GB–6

2 Using this operating manual
2.1 Symbols in this manual
Safety instructions
This manual uses symbols to identify safety instructions. The safety instructions are preceded by
signal words that indicate the severity of the hazard.
DANGER!
This combination of symbol and signal word indicates an immediate dangerous situation,
which will cause death or severe injuries if it is not averted.
WARNING!
This combination of symbol and signal word indicates a possibly dangerous situation which
can cause death or severe injuries if it is not averted.
CAUTION!
This combination of symbol and signal word indicates a possibly dangerous situation which
can cause slight injuries if it is not averted.
NOTICE!
This combination of symbol and signal word indicates a possibly dangerous situation which
can cause property and environmental damage if it is not averted.
ENVIRONMENT!
This combination of symbol and signal word indicates potential dangers to the environment.
Tips and recommendations
This symbol highlights useful tips and recommendations as well as information for efficient
and trouble-free operation.
Hand-held Spray Gun Dekor ENGLISH
200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128
GB–7

Example for safety instructions in operating instructions
Safety instructions can refer to specific, individual operating instructions. Such safety instructions
are embedded in the operating instructions so that they do not disrupt the reading flow during the
execution of the action. The signal words described above are used.
1. Unfasten screw.
2.
CAUTION!
Pinching hazard at the cover!
Carefully close cover.
3. Tighten screw.
Special safety instructions
The following symbols are used in safety instructions to draw the attention to specific hazards:
Warning signs Type of danger
Warning – danger zone.
Additional identifications
The following symbols are used in this manual to highlight operating instructions, results, lists, ref-
erences, and other elements:
Identification Explanation
Step-by-step instructions
ðResults of procedural steps
References to sections in this manual and other applicable docu-
ments
Lists without specified order
[Pushbuttons] Operating elements (e.g. pushbuttons, switches), display ele-
ments (e.g. signal lights)
‘Display’ Screen elements (e.g. pushbuttons, assignment of function keys)
2.2 Personnel requirements
This manual identifies the qualifications of the personnel for the different scopes of work as listed
below:
Qualified personnel
Due to their specialised professional training, knowledge, and experience as well as knowledge of
the industry-specific standards and regulations, qualified personnel are in a position to perform
assigned tasks and to identify and avert potential risks on their own.
Operating instructions T-Dok-242-GB-Rev.0
[email protected], www.krautzberger.com GB–8

Specialised personnel
Due to their specialised professional training, knowledge, and experience as well as knowledge of
the industry-specific standards and regulations, qualified personnel are in a position to perform
assigned tasks and to identify and avert potential hazards on their own.
User
The user is familiar with the basic regulations on occupational safety and accident prevention.
2.3 Personal protective equipment
Personal protective equipment is used to protect persons against adverse impacts on their occupa-
tional health and safety.
The personnel must wear personal protective equipment while carrying out the different tasks and
while working with the device.
The selection of the protective equipment depends on the environmental conditions at the site
of the system owner and the utilised coating material. To ensure the proper selection of per-
sonal protective equipment, the information provided by the spray material manufacturer indi-
cated on the safety data sheet must be adhered to.
Description of the personal protective equipment recommended by Krautzberger
The personal protective equipment is described below:
Protective work clothing
Protective work clothing are tight fitting work clothes with low tear resistance, with tight sleeves,
and without any protruding parts.
Ear protection
Ear protection provides protection against hearing damage.
Hand-held Spray Gun Dekor ENGLISH
200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128
GB–9

Light respiratory protection
The light respiratory protection is used as a protection against hazardous dusts.
Safety goggles
Safety goggles are used to protect the eyes from flying parts and splashes of liquid.
Protective gloves
Protective gloves protect hands from friction, abrasion, puncture wounds, or deeper injuries, as
well as from contact with hot surfaces.
Safety shoes
Safety shoes protect the feet against crushing, falling parts or slipping on slippery ground.
Operating instructions T-Dok-242-GB-Rev.0
[email protected], www.krautzberger.com GB–10

Safety helmet
The helmet protects the head against injuries from falling parts and oscillating loads as well as in
tight spaces.
Hand-held Spray Gun Dekor ENGLISH
200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128
GB–11

3 Safety and responsibility
3.1 General safety instructions
WARNING!
Life threatening risk of injury or property damage through the application of hazardous
media!
The application of hazardous media can lead to death, serious injuries or property damage.
– Ensure the resistance of the machine against the medium that is to be applied.
– Always adhere to the safety data sheet of the medium that is to be applied.
CAUTION!
Risk of injury through compressed air!
Uncontrolled leaks of compressed air can lead to serious injuries!
– Prior to any work on the device, all compressed-air lines must be closed and bleed if nec-
essary.
CAUTION!
Risk of injury through tripping over hoses and cables!
Hoses and cables are slipping and tripping hazards. A fall can cause injuries.
– Always pay attention to hoses and cables in the working environment.
– If possible, run hoses and cables outside of the work area.
WARNING!
Vibrations caused by pulsation-generating compressor unit!
Vibrations caused by pulsation-generating compressor units (pumps, compressors) can be
transferred to the spray gun via hose lines and lead to neurological or vascular disorders.
– Take breaks between spray processes.
– Use pulsation-dampening devices (pressure compensation container, etc.).
Operating instructions T-Dok-242-GB-Rev.0
[email protected], www.krautzberger.com GB–12

Outdoor operation and operation in exterior areas!
Use suitable measures to protect the device during the operation from environmental impacts
in an exterior area through:
–Moisture
–UV radiation
–Frost, etc.
3.2 Intended use
The hand-held spray gun Dekor is used for detailed processing, touch-up work or decorative
paint jobs. The ceramics industry and toy industry are the main areas of application.
The intended use also includes the compliance with all the information in this operating manual.
3.3 Predictable misuse
Any use beyond the intended use or any other use constitutes misuse.
nOnly carry out installation and commissioning in accordance with the steps described in this
operating manual.
nEnsure that the utilised hose lines fulfil the requirements with respect to pressure, chemical,
and mechanical loads.
nAlways observe the applicable country-specific safety, accident prevention, occupational
safety, and environmental protection regulations etc. for the area of use for the hand-held
spray gun.
nDo not use sharply abrasive, chemically aggressive, very hot or very cold spray media without
first consulting with and receiving approval from Krautzberger GmbH.
nAdhere to the spray media manufacturer's safety data sheets.
nOnly use the manufacturer's OEM parts.
nOnly operate the hand-held spray gun in compliance with the values specified in (
Ä Chapter
12 ‘Technical data’ on page 37).
nMake sure that the connected compressed air is oil-free and free from solid matter.
nOperate the hand-held spray gun with processed, dried compressed air (air quality pursuant
to DIN ISO 8573-1: quality class 5).
nAvoid open flames, glowing parts, as well as equipment, tools, and parts that can generate
ignitable sparks in the work area when working with solvent paints.
nNever point the compressed air or the spray jet at living beings.
nDo not operate the hand-held spray gun in areas that are at risk for explosions.
WARNING!
Misuse of the hand-held spray gun can cause dangerous situations.
No claims of any kind can be asserted due to damage resulting from misuse!
Hand-held Spray Gun Dekor ENGLISH
200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128
GB–13

3.4 Responsibility of the owner
Owner
The owner is the person, who directly operates the machine for commercial or economical pur-
poses or who allows a third-party to use/apply it and who is responsible for the legal product stew-
ardship for the protection of the user, the personnel or third parties.
Owner responsibilities
The machine is used in an industrial environment. The owner of the machine is therefore subject to
the obligations as stipulated by the Occupational Health and Safety Act.
In addition to the safety information in this manual, the country-specific safety, accident prevention
guidelines and environmental protection regulations, applicable at the site of implementation of the
machine must be adhered to.
Furthermore, the owner is responsible for making sure that the machine is always in perfect tech-
nical condition. Therefore, the following applies:
nThe owner must ensure that the maintenance intervals described in this operating manual are
adhered to.
nThe owner must have all safety equipment checked regularly for functionality and complete-
ness.
3.5 Residual risks
Devices, machines or systems made by Krautzberger GmbH have been manufactured based on
state-of-the-art technology and in compliance with technical safety regulations.
Nonetheless, their use may pose a threat to the life or health of users or third parties, or harm the
device, the machine, the system or other material assets.
nMechanical hazards (crushing, shearing, cutting, jamming, burning, etc.) are possible at any
time during the installation, during operation as well as during maintenance work and serv-
icing.
3.6 Course of action in an emergency
In principle, the applicable national, regional and internal company regulations concerning the
course of action in case of an emergency must be adhered to and if necessary respective
safety measures must be taken on the system owner's side.
Operating instructions T-Dok-242-GB-Rev.0
[email protected], www.krautzberger.com GB–14

4 Transport and storage
4.1 Transport
nThe hand-held spray gun is protected by cardboard packaging.
nThe cardboard packaging can be reused for storage.
4.2 Storage
Store the hand-held spray gun under the following conditions:
nStore the hand-held spray gun in the original packaging.
nDo not store outside.
nStore in a dry and dust-free environment.
nKeep away from any aggressive media.
nProtect from UV radiation.
nAvoid mechanical shocks.
nStorage temperature: 15 to 40 °C.
nRelative atmospheric humidity: max. 60%.
4.3 Packaging
The hand-held spray gun is packaged in accordance with the anticipated transport conditions and
the packaging needs to protect it against transport damage, corrosion, and other damage.
nRemove packaging material.
nRemove potentially present transport safety restraints.
Hand-held Spray Gun Dekor ENGLISH
200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128
GB–15

5 Overview
Fig. 1: Overview
1 Air nozzle
2 Gravity feed cups
3 Pull lever
4 Main element
5 Stop screw needle stroke
6 Suction cups
7 Compressed air connection
Operating instructions T-Dok-242-GB-Rev.0
[email protected], www.krautzberger.com GB–16

6 Installation
6.1 Safety
Personnel:
nSpecialised personnel
Protective equipment:
The selection of the protective equipment depends on the installation conditions on site. Always
observe the applicable country-specific safety, accident prevention, occupational safety, and envi-
ronmental protection regulations for the proper selection of the protective equipment.
WARNING!
Risk of injury due to improper installation!
Improper installation may cause serious personal injury or material damage.
Note:
– Ensure ample of space for the installation prior to starting any work.
– Carefully handle open, sharp-edged components.
– Maintain order and cleanliness at the installation site. Components that are loosely
stacked or are scattered around can cause accidents.
– Assemble components properly. Adhere to specified screw tightening torque.
– Secure components against tipping or falling.
– Ensure that the utilised hose lines meet the requirements for pressure, chemical and
mechanical loads. At the same time, adhere to the spray media manufacturer's specifica-
tions in the safety data sheet.
6.2 General installation information
Adhere to the following general information for the installation:
nOnly carry out installation and commissioning in accordance with the steps described in this
operating manual.
nEnsure that the utilised hose lines fulfil the requirements with respect to pressure, chemical,
and mechanical loads.
nMixing up the air or fluid connections can lead to permanent damage to the hand-held spray
gun.
nRecommended pressure: 1 - 2 bar
nMake sure that the connected compressed air is oil-free and free from solid matter.
nOperate the hand-held spray gun with compressed air or carbonic acid.
nNever point the compressed air at living beings.
Hand-held Spray Gun Dekor ENGLISH
200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128
GB–17

6.3 Connections of the hand-held spray gun
Fig. 2: Connections Dekor
1. Connect the compressed air supply to the compressed air connection ( Fig. 2/3) of the
hand-held spray gun.
2. Screw on or insert fluid cup ( Fig. 2/1 or 2) into the hand-held spray gun.
Operating instructions T-Dok-242-GB-Rev.0
[email protected], www.krautzberger.com GB–18

7 Operation
7.1 Safety
Personnel:
nUser
nSpecialised personnel
Protective equipment:
The selection of the protective equipment depends on the utilised medium of the system owner.
The information provided by the medium manufacturer indicated on the safety data sheet must be
adhered to in order to ensure the proper selection of protective equipment.
WARNING!
Risk of death, risk of injury or property damage due to hazardous media!
Potential consequences: The application of hazardous media can lead to death, severe inju-
ries or property damage.
When handling hazardous substances, ensure that the current safety data sheets of the haz-
ardous substance manufacturer are available. The necessary measures can be derived from
the content of the safety data sheet. Since the hazardous potential of a material can be reas-
sessed at any time due to lessons learned, the safety data sheet must be checked regularly
and replaced if necessary.
The system owner is responsible for the presence and the up-to-date status of the safety data
sheet and the associated generation of the risk assessment of the effected workstations.
CAUTION!
Risk of injury caused by compressed air!
Uncontrolled leaks of compressed air can lead to serious injuries.
Note:
– Prior to any work on the device/machine, all compressed-air lines must be closed and
disconnected.
– Never point compressed air at living beings.
Hand-held Spray Gun Dekor ENGLISH
200-0203 ￭ 200-0204 ￭ 200-0127 ￭ 200-0128
GB–19

WARNING!
Risk of fatal injury, risk of injury or property damage due to damaged or disconnected
lines!
Damaged or disconnected lines can cause death, serious injuries or property damage due to
whip-like movements and the spraying of fluids.
Therefore:
– Check the material pressure lines for damage and a tight fit prior to every work process.
7.2 General information about start-up / commissioning
Adhere to the following general information for commissioning:
nOnly carry out the installation and commissioning of the hand-held spray gun in accordance
with the steps described in this operating manual.
nCheck the compressed air hose lines for damage and tight fit before each use.
nAlways observe the applicable country-specific safety, accident prevention, occupational
safety, and environmental protection regulations etc. for the area of use for the hand-held
spray gun.
nDo not use sharply abrasive, chemically aggressive, very hot or very cold spray media without
first consulting with and receiving approval from Krautzberger GmbH.
nAdhere to the safety data sheets of the spray media manufacturer.
nOnly operate the hand-held spray gun in compliance with the values specified in (
Ä Chapter
12 ‘Technical data’ on page 37).
nNever point the compressed air or the spray jet at living beings.
7.3 Operation
Prior to commissioning, put some solvent into the fluid container and spray through the hand-
held spray gun.
Operating instructions T-Dok-242-GB-Rev.0
[email protected], www.krautzberger.com GB–20