Kreg KHI-CDIJ User manual

English 2
French (N. America) 13
Spanish (N. America) 25
French 37
Spanish 49
German 61
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WARNING Every user must read and follow instructions and safety precautions in this manual.
Failure to do so could result in serious injury. Save manual for future reference.
Cabinet Door Mounting Jig
Manual applies to Item # KHI-CDIJ and KHI-CDIJ-INT

2
Safety Precautions
WARNING Before using a power tool with this product, read and follow the tool manufacturer’s
instructions and safety precautions in addition to the safety precautions below to reduce the risk
of serious injury from hazards such as re, electric shock, or rotating drill bit.
■Always follow the written safety instructions for using your jig.
■Follow your drill manufacturer’s safety guidelines.
■Always wear personal protective equipment certied as such, including safety glasses,
hearing and respiratory protection. When using a power tool, always follow the manufacturer’s
personal protective equipment requirements.
■Do not allow familiarity gained from frequent use of your tools to replace safe work practices.
A moment of carelessness is sufcient to cause severe injury.
WARNING Follow your clamp manufacturer’s safety guidelines. Ensure that the jig is clamped
securely prior to hanging the cabinet door.
WARNING Do not exceed the rated weight limit capacity of the jig. Exceeding the weight limit
with doors over 25 lbs. may cause the product to fail which can result in serious injury.
WARNING When mounting doors, take special care to avoid injury. Ensure the cabinet door is
properly placed on the jig and supported with one hand.
WARNING Avoid awkward hand positions where a sudden slip could cause contact with the
rotating bit.
WARNING Do not operate this tool or any machinery while under the inuence of drugs, alcohol,
or medications.
WARNING This product can expose you to chemicals including Carbon 1333-86-4 and other
chemicals, which are known to the State of California to cause cancer and reproductive harm.
Formore information go to www.P65Warnings.ca.gov.
Table of Contents
Safety Precautions . . . . . . . . . . . . . 2
Pre-Assembly . . . . . . . . . . . . . . . . 3
Recommended Tools/Materials . . . . . 3
Product Description . . . . . . . . . . . 3
Assembly . . . . . . . . . . . . . . . . . . 4
Before you Begin. . . . . . . . . . . . . 4
Jig Setting and Shim Use Chart . . . . . 6
Operation . . . . . . . . . . . . . . . . . . 8
Using the Jig . . . . . . . . . . . . . . . 8
Maintenance . . . . . . . . . . . . . . . . 10
Care and Cleaning . . . . . . . . . . . . . 10
Troubleshooting. . . . . . . . . . . . . . . 10
Adjusting for Cabinet Door Weight. . . . 10
Recommended Accessories (Not Included)10

3
Pre-Assembly
Review this section before you begin. Ensure you have all tools/materials on hand and compare
the package with the items listed in the Product Description section. If any item appears missing
or lost, do not use this product. Contact Technical Support or return product to place of purchase.
Recommended Tools/Materials
Clamp Pencil
Product Description
C
A
B
D
Part Description Part Description
A Shim A C Cabinet Door Mounting Jig
B Shim B D Support Arm

4
Assembly
Before you Begin
Note This jig can be used to mount doors for both wall cabinets and base cabinets.
a. Mount your hinges on your doors.
b. Use the chart on page 6 to identify the correct jig setting and shims to use for your desired
overlay (how much your door will overlap your cabinet frame or faceframe).
1 Attach the Support Arm to the Jig
a. Determine the correct orientation of the support arm (D) to the jig (C) for your application.
C
D
D
For right cabinet door mounting,
the support arm should extend to
the right of the jig.
For left cabinet door mounting, the
support arm should extend to the
left of the jig.

5
b. Insert the pegs (1) of the support arm (D) into the correct jig setting (see chart on page 6).
c. Slide the support arm (D) horizontally to secure in place.
D
C
1
Note To remove the support arm, slide horizontally and pull away from the jig. Flip the support
arm and reattach to the same jig setting for the opposite door.
2 Optional: Add Shims to the Support Arm
Depending on how far you want to the door to overlay the opening, you can use the support arm
alone, or add one or both shims. Use the chart on page 6 to determine which shims to use.
a. Apply the shim (A or B) to the end of the support arm.
Note To remove, pull the shim(s) off the end of the support arm.
A B A
B

6
Jig Setting and Shim Use Chart
Overlay Shim Jig Setting
Inset — 1
1/4" (6.5 mm) — 2
5/16" (8 mm) A + B
3
3/8" (9.5 mm) A
7/16" (11 mm) B
1/2" (13 mm) —
9/16" (14 mm) A + B
4
5/8" (16 mm) A
11/16" (17.5 mm) B
3/4" (19 mm) —
13/6" (20.5 mm) A + B
5
7/8" (22 mm) A
15/16" (24 mm) B
1" (26 mm) —
1-1/16" (27 mm) A + B
6
1-1/8" (28.5 mm) A
1-3/16" (30 mm) B
1-1/4" (31.5 mm) —
Overlay Shim Jig Setting
1-5/16" (33 mm) A + B
7
1-3/8" (35 mm) A
1-7/16" (36.5 mm) B
1-1/2" (37.5 mm) —
1-9/16" (40 mm) A + B
8
1-5/8" (41 mm) A
1-11/16" (43 mm) B
1-3/4" (45 mm) —
1-13/16" (46 mm) A + B
9
1-7/8" (47.5 mm) A
1-15/16" (49 mm) B
2" (50 mm) —

7
3 Position the Jig
a. Align the jig (C) on the bottom edge of the cabinet as close as possible to the door opening.
C
4 Clamp the Jig
Warning Follow your clamp manufacturer’s safety guidelines. Ensure that the jig is clamped
securely prior to hanging the cabinet door.
a. Clamp the jig (C) in place.
C

8
Operation
Using the Jig
This jig is recommended for use with cabinet doors weighing 25 lbs. or less.
Warning When mounting doors, take special care to avoid injury. Ensure the cabinet door is
properly placed on the jig and supported with one hand.
a. Align the cabinet door at a 90-degree angle to the front of the cabinet.
b. Rest the bottom corner of the door on the support arm (D) and hold the door in place with
one hand.
D

9
c. Use your other hand to mark, drill, or screw the hinge plate in the correct location.
d. Repeat with top hinge.
D
TIP For concealed hinges, make sure to mount the screw in the center of the mounting slot of the
plate to allow for additional adjustment.

10
Maintenance
Keep all parts clean of dust and debris.
Care and Cleaning
To clean, wipe with a clean rag or blow compressed air on the jig.
Troubleshooting
Problem Possible Cause Solution
The cabinet door is not aligned to
the correct overlay.
The support arm is not in the
correct jig setting.
Check the jig setting placement and
realign the cabinet door.
The cabinet door is too heavy for
the jig setting.
Move the support arm up one
setting or add shims.
The support arm is bent or
damaged. Call Technical Support.
Adjusting for Cabinet Door Weight
While mounting doors that weigh more than 15 lbs., additional adjustment or shims may be
required for proper placement. Do not use with doors that exceed 25 lbs.
Recommended Accessories (Not Included)
Clamp