KROHNE OPTISONIC 6300 User manual

Ultrasonic Clamp-on Flowmeter
OPTISONIC 6300 Quick Start

OPTISONIC 6300
7.30959.22.002
General safety notes
You can find additional information on the CD-ROM provided, in the
manual, the data sheet, special manuals and certificates.
Installation, mounting, commissioning, and maintenance can be
performed only by trained personnel.
Responsibility for suitability and intended use of this instrument rests
solely with the user.
The supplier accepts no liability for inappropriate use by the customer.
Improper installation and operation may lead to loss of warranty.
Moreover, the "general terms and conditions" on the back of the bill
apply, which form the basis for the sales contract.
If you have to send the device back to the manufacturer or supplier, fill
out the form contained on the CD-ROM and enclose it with the device.
Unless this form is completely filled out, it will unfortunately not be
possible for KROHNE to perform repair or inspection.
Respect general and local electrical safety requirements.

OPTISONIC 6300
www.krohne.com 3
Scope of delivery
1Signal converter, wall version or field version
2Quick Start
3CD-ROM (including Handbook, Quick Start, Technical Datasheet, Support database, movie)
4Factory calibration report
5Sensor OPTISONIC 6000 plus cover
6Metal strap
7Mineral coupling grease
8Signal cable plus connector cap
UFC300
0% 50 100
X3
m
h
3
OPTISONIC6000
Manufactured:2006
Tm:-40 ... +120C
Ta=-40... +70C
IP66/67 accordingto EN 60529
S/N:A06xxxxx
Calibrationnr.:xxxxxxxxx
Altometer,Dordrecht
NL- 3313 LC
1
2
5
6
7
8
43
OPTISONIC6000
Manufactured:2006
Tm:-40 ... +120C
Ta=-40... +70C
IP66/67 accordingto EN 60529
S/N:A06xxxxx
Calibrationnr.:xxxxxxxxx
Altometer,Dordrecht
NL- 3313 LC

OPTISONIC 6300
7.30959.22.004
Additionally for large version:
12nd sensor OPTISONIC 6000 plus cover
290 degree screw driver
34 fixing units
4positioning tool
52 metal straps
6signal cable plus connector cap
7cable box plus signal cable
OPTISONIC6000
Manufactured:2006
Tm:-40 ... +120C
Ta=-40... +70C
IP66/67 accordingto EN 60529
S/N:A06xxxxx
Calibrationnr.:xxxxxxxxx
Altometer,Dordrecht
NL- 3313 LC
OPTISONIC6000
Manufactured:2006
Tm:-40 ... +120C
Ta=-40... +70C
IP66/67 according to EN 60529
S/N:A06xxxxx
Calibrationnr.: xxxxxxxxx
Altometer,Dordrecht
NL- 3313 LC
12
67
3
45

OPTISONIC 6300
www.krohne.com 5
Visual check
•Visual check at rail 1and flow converter 2(IO sticker is inside the
converter housing).
NOTE!
Rail is marked Ta in most cases. Only for dual path / dual pipe
versions you receive a second rail marked Tb.
If you ordered a large version, you receive two rails, both marked
with Ta!
2
1
(FE)
PE
POWERINPUT / OUTPUT
L(L+)
N(L-)
A = Active
CG 34 xxxxxx S/N: A06 xxxxx
P = Passive NC = Not connected
P
P
P
P
PULSE OUT / STATUS OUT
Imax = 100 mA@f<= 10 Hz; = 20 mA@f<=12 kHz
Vo = 1.5 V @ 10 mA; Umax = 32 VDC
A
STATUS OUT
STATUS OUT / CONTROL IN
Imax = 100 mA; Vmax = 32 VDC
Imax = 100 mA
Vmax = 32 VDCVon > 19 VDC, Voff < 2.5 VDC;
CURRENT OUT ( HART )
Active
Passive
( Terminals A & A+);
( Terminals A & A- );
RLmax = 1 kohm
Vmax = 32 VDC
D -
C
D
C -
B -
B
A +
A -
A
UFC300
0% 50 100
X3
m
h
3
Manufactured: 2006
S/N Ta:
S/N Tc:
S/N Tb:
Altometer, Dordrecht
NL - 3313 LC
UFC300
www.krohne.com
100-230 V AC
A06 xxxxx
A06 xxxxx
A06 xxxxx
50-60 Hz 22 VA
OPTISONIC 6000 yyy
Manufactured: 2006
Tm: -40 ... +120C
Ta= -40 ... +70C
IP66/67 according to EN 60529
S/N: A06 xxxxx
Calibration nr.: xxxxxxxxx
Altometer, Dordrecht
NL - 3313 LC
OPTISONIC6000
Manufactured:2006
Tm:-40 ... +120C
Ta=-40... +70C
IP66/67 according to EN 60529
S/N:A06 xxxxx
Calibrationnr.: xxxxxxxxx
Altometer,Dordrecht
NL- 3313 LC

OPTISONIC 6300
7.30959.22.006
Inlet, outlet and recommended mounting area
1Min. 10 DN
2Min. 5 DN
3OK, 120°

OPTISONIC 6300
www.krohne.com 7
General mechanical installation
Installation of the rails with the metal straps
Installation of the rails with the metal strapsInstallation of the rails with the metal straps
Installation of the rails with the metal straps
NOTE!
This chapter explains the basic handlings that are used
throughout this Quick Start. Do not execute them at first reading!

OPTISONIC 6300
7.30959.22.008
•7: Repeat steps 1...6at the other side of the rail.
Change the position of the transducer
Change the position of the transducerChange the position of the transducer
Change the position of the transducer
•Unlock the floating transducer 2by turning the locking knob 1counter
clockwise.
•Slide the transducer 2to the advised mounting distance 3(menu X9.4).
6

OPTISONIC 6300
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•Lock the transducer by turning the locking knob 1clockwise.
Greasing the transducer surfaces
Greasing the transducer surfacesGreasing the transducer surfaces
Greasing the transducer surfaces

OPTISONIC 6300
7.30959.22.0010
Mounting the cover
Mounting the coverMounting the cover
Mounting the cover

OPTISONIC 6300
www.krohne.com 11
General instructions for programming
Human machine interface (HMI)
Human machine interface (HMI)Human machine interface (HMI)
Human machine interface (HMI)
1Product name
2X shows optical button is activated
3Indication of menu number
4Block indicates the menu level
50...100%
6Infrared sensor
7Operating keys (see table below for description)
8np: scroll
1
2
3
8
7
4
5
6

OPTISONIC 6300
7.30959.22.0012
Start installation menu
Start installation menuStart installation menu
Start installation menu
•Connect converter to power supply and power up converter.
First and second page appear intermittently
Key Description Used symbol
start installation, select
menu
>
return ^
down p
up n
+ escape > + n

OPTISONIC 6300
www.krohne.com 13
•Keep left button ">" pressed, until in display appears "release key now"

OPTISONIC 6300
7.30959.22.0014
Installation menu
Installation menuInstallation menu
Installation menu
•>pn^
X1...X7
X1 language >select from list using np> ^
X2 GDC IR interface >activate / cancel ^
X3 units >X3.1, X3.2, …np
X3.1 size >select from list using np> ^
X3.2 volume flow >select from list using np> ^
X3.3 velocity >select from list using np> ^
X3.4 density >select from list using np> ^
X3.5 viscosity >select from list using np> ^
X4 number of pipes >1 pipe / 2 pipes np ^
(X5 becomes active if one pipe
one pipeone pipe
one pipe is selected in X4)
X5 number of paths >1 path / 2 paths np ^
(underneath X6 becomes active if one pipe
one pipeone pipe
one pipe is selected in X4)
(Note: the measurement results of path 1 and path 2
path 1 and path 2path 1 and path 2
path 1 and path 2 are averaged !)
(underneath X6 and X7 become active if two pipes
two pipestwo pipes
two pipes are selected in X4)
X6 pipe data / pipe data 1 >X6.2, X6.3, …np
X6.2 pipe tag >fill in 12 pos using np> ^
X6.3 diameter >fill in using np> ^
X6.4 pipe material >select from list using np> ^
X6.5 VoS pipe material >read advise or fill in using n
p>
^
X6.6 wall thickness >fill in using np> ^
X6.7 liner material >select from list using np> ^

OPTISONIC 6300
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X6.8 VoS liner material >read advise or fill in using n
p>
^
X6.9 liner thickness >fill in using np> ^
X6.10 fluid >select from list using np> ^
X6.11 VoS fluid >read advise or fill in using n
p>
^
X6.12 density >read advise or fill in using n
p>
^
X6.13 viscosity >fill in using np> ^
X7 pipe data 2 >np
X7.1 copy pipe 1 data >start to copy ? np
if no: copy pipe 1
data appears
Go to X7
Fill in menu
X7.2 up to
X7.13: is
similar to X6.2
up to X6.13
^
if yes: copy pipe 1
data appears
after copy
process
^

OPTISONIC 6300
7.30959.22.0016
X9...X10
X9 install transd. 1 >X9.1, X9.2,…np
X9.1 transducer set >read preset Ta,Tb,Tc
/ confirm or overrule
using np>
X9.2 calibration number read ^
X9.3 number of
traverses
>read preset 1,2,4 /
confirm or overrule
using np>
X9.4 mount transducers
at
read advise ^
please wait: decounting 30 seconds
X9.5 act. flow,
preliminary
read ^
X9.6 check signal read (0 - 100 %) ^
X9.7 actual distance >fill in using np> ^
(start optimization loop)
X9.8.1 optimize distance ? yes/no ^
if no: go to X9.9
if yes: continue with X9.8.2
X9.8.2 act. VoS fluid read ^
X9.8.3 continue ? yes/no ^
if no: go to X9.9
if yes: continue with X9.8.4
X9.8.4 VoS fluid read / confirm or
overrule using np>
^
X9.8.5 mount transducers
at
read advise ^
(end optimization loop; next menu appearing is X9.8.1)
(underneath X10 becomes active if two pipes or two paths
two pipes or two pathstwo pipes or two paths
two pipes or two paths are selected in X4 or X5)
X10 install transd. 2 >np

OPTISONIC 6300
www.krohne.com 17
submenus identical
to X9.1 up to X9.12
^

OPTISONIC 6300
7.30959.22.0018
Instrument versions
The OPTISONIC 6300 Flowmeter is available for three diameter ranges as
small, medium and large version. The procedure to install a large version
differs from the procedure for a small and medium version.
1Rail, small version
2Rail, medium version
3Choose for V-mode or ...
4Choose for W-mode
5Make settings in converter
NOTE!
For the small and medium version, proceed with the chapter
"instructions for small and medium version" for specific
instructions.

OPTISONIC 6300
www.krohne.com 19
1Enter the values for the installation menu, X1...X9.8.4
2Read the advised mounting distance in menu X9.8.5
3Choose for Z-mode (default) or ...
4Choose for V-mode
5Finish the installation menu
NOTE!
For the large version, proceed with the chapter "instructions for
large version" for specific instructions.
UP
UP
DOWN
DOWN
DOWN
X.1 ... X.9.8.4 X.9.8.5
150mm
UP

OPTISONIC 6300
7.30959.22.0020
Installation instructions for small and medium version
1Small version: single pipe / single path
2Medium version: single pipe / single path
3Small version: single pipe / dual path
4Medium version: single pipe / dual path
5Small version: dual pipe / single path
6Medium version: dual pipe / single path
12
34
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