KROHNE OPTIWAVE 1010 User manual

Radar (FMCW) Level Transmitter for bypass chamber
and magnetic level indicator
OPTIWAVE 1010
OPTIWAVE 1010OPTIWAVE 1010
OPTIWAVE 1010 Quick Start
Quick StartQuick Start
Quick Start
© KROHNE 06/2015 - 4003537801 - QS OPTIWAVE 1010 R01 en

CONTENTS
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OPTIWAVE 1010
1 Safety instructions 3
2 Installation 4
2.1 Intended use ..................................................................................................................... 4
2.2 Scope of delivery............................................................................................................... 4
2.3 Visual Check ..................................................................................................................... 5
2.4 Storage ............................................................................................................................. 6
2.5 Transport .......................................................................................................................... 7
2.6 Pre-installation requirements ......................................................................................... 7
2.7 Installation........................................................................................................................ 8
2.7.1 Pressure and temperature ranges......................................................................................... 8
2.7.2 Recommended mounting position........................................................................................ 11
2.7.3 Mounting restrictions............................................................................................................ 12
3 Electrical connections 13
3.1 Safety instructions.......................................................................................................... 13
3.2 Electrical installation: 2-wire, loop-powered ................................................................ 13
3.3 Non-Ex devices............................................................................................................... 14
3.4 Devices for hazardous locations .................................................................................... 14
3.5 Minimum power supply voltage ..................................................................................... 15
3.6 Protection category ........................................................................................................16
4 Start-up 17
4.1 How to start the device................................................................................................... 17
4.1.1 Start-up checklist ................................................................................................................. 17
4.1.2 How to start the device ......................................................................................................... 17
4.2 Operating concept ..........................................................................................................17
4.3 Remote communication with PACTware™ .................................................................... 18
4.3.1 General notes........................................................................................................................ 18
5 Technical data 20
5.1 Technical data................................................................................................................. 20
5.2 Measuring accuracy ....................................................................................................... 24
6 Notes 25

SAFETY INSTRUCTIONS 1
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Warnings and symbols used
HANDLING
• This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
iRESULT
RESULTRESULT
RESULT
This symbol refers to all important consequences of the previous actions.
Safety instructions for the operator
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
CAUTION!
Installation, assembly, start-up and maintenance may only be performed by appropriately
trained personnel. The regional occupational health and safety directives must always be
observed.
LEGAL NOTICE!
The responsibility as to the suitability and intended use of this device rests solely with the user.
The supplier assumes no responsibility in the event of improper use by the customer. Improper
installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of
Sale" apply which form the basis of the purchase contract.
INFORMATION!
• Further information can be found on the supplied CD-ROM in the manual, on the data sheet,
in special manuals, certificates and on the manufacturer's website.
• If you need to return the device to the manufacturer or supplier, please fill out the form
contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer
cannot repair or inspect the device without the completed form.

2 INSTALLATION
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2.1 Intended use
This radar level transmitter measures distance and level of liquids or the top of a float. It does
not touch the measured product.
This radar level transmitter can only be used if it is correctly installed and aligned on a bypass
chamber. The bypass chamber must be metallic and electrically conductive.
2.2 Scope of delivery
CAUTION!
Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
Figure 2-1: Scope of delivery
1 Device and measuring chamber
2 Quick Start
3 DVD-ROM (including Handbook, Quick Start, Technical Datasheet and related software)

INSTALLATION 2
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2.3 Visual Check
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
Figure 2-2: Visual check
1 Device nameplate (for more data, refer to the handbook)
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.

2 INSTALLATION
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2.4 Storage
•Store the device in a dry and dust-free location.
•Store the device in its original packing.
INFORMATION!
For more data about the magnetic level indicator, refer to the handbook for the BM 26 Basic /
Advanced.
Figure 2-3: Storage conditions
1 When you put the device into storage, do not keep it in a vertical position
2 Put the device on its side. We recommend that you use the packaging in which it was delivered.
3 Storage temperature range: -40...+85°C / -40...+185°F

INSTALLATION 2
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2.5 Transport
Depending on the version, the device will weight approx. 6.7...9.8 kg / 14.8...21.6 lb.
2.6 Pre-installation requirements
•Make sure that there is sufficient space on all sides.
•Protect the signal converter from direct sunlight.
•Do not subject the signal converter to heavy vibrations.
WARNING!
OPTIWAVE1010 attached to a magnetic level indicator
OPTIWAVE1010 attached to a magnetic level indicatorOPTIWAVE1010 attached to a magnetic level indicator
OPTIWAVE1010 attached to a magnetic level indicator
The indicator column is made of Pyrex
® glass. If you do not lift the device carefully, you can
cause damage to the magnetic level indicator.
Figure 2-4: Transportation
INFORMATION!
For more data about the magnetic level indicator, refer to the handbook for the BM 26 Basic /
Advanced.
INFORMATION!
Obey the precautions that follow to make sure that the device is correctly installed.

2 INSTALLATION
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2.7 Installation
2.7.1 Pressure and temperature ranges
DANGER!
If the ambient temperature is more than +70
° C / +158 ° F, there is a risk of injury if you touch the
device. Use a protective cover or metallic grid to prevent injury.
Figure 2-5: Pressure and temperature ranges
1 Bypass chamber temperature
Non-Ex devices: Depends on the device versions and the seal material. Refer to the table that follows.
Ex devices: see supplementary operating instructions
2 Ambient temperature
Non-Ex devices: -40...+85°C / -40...+185°F
Ex devices: see supplementary operating instructions
3 Process pressure
Depends on the type of seal and process connection. Refer to the table that follows.

INSTALLATION 2
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Aluminium housing for non-Ex and Ex i-approved devices
Stainless steel housing for non-Ex , Ex i-, Ex d- and Ex t-approved devices
Version Seal Distance piece Bypass chamber
temperature
Process pressure
[°C] [°F] [barg] [psig]
Metapeek FKM/FPM with
Metapeek
without -30...+100 -22...+212 -1...16 -14.5...232
Kalrez®6375
with Metapeek
without -20...+100 -4...+212
EPDM with
Metapeek
without -40...+100 -40...+212
Metaglas®
and
distance
piece
FKM/FPM with
Metaglas®
with -30...+150 -22...+302 -1...40 -14.5...580
Kalrez®6375
with Metaglas®
with -20...+150 -4...+302
EPDM with
Metaglas®
with -40...+150 -40...+302
Version Seal Distance piece Bypass chamber
temperature
Process pressure
[°C] [°F] [barg] [psig]
Metaglas®FKM/FPM with
Metaglas®
without -30...+120 -22...+248 -1...40 -14.5...580
Kalrez®6375
with Metaglas®
without -20...+120 -4...+248
EPDM with
Metaglas®
without -40...+120 -40...+248

2 INSTALLATION
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The maximum ambient temperature for non-Ex devices is +85°C / +185°F. The process
connection temperature must agree with the temperature limits of the gasket material.
Ambient temperature / process temperature, in °C
Figure 2-6: Ambient temperature / process temperature, in °C
Ambient temperature / process temperature, in °F
Figure 2-7: Ambient temperature / process temperature, in °F
1 Maximum ambient temperature, °C
2 Maximum process temperature, °C
3 Maximum ambient temperature, °F
4 Maximum process temperature, °F
5 Device with aluminium housing
6 Device with stainless steel housing
7 Device with aluminium housing and distance piece