KSB AMTRONIC R1300 User manual

42813895
User instructions
Ref. 8514.8371/8- EN AMTRONIC
R1300
Remote indication and control box
for pneumatic actuators
AMTRONIC R1300 can be fitted directly on all the range ACTAIR/DYNACTAIR pneumatic actuators, and forany type of VDI / VDE
pneumatic actuator by external pipe.

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AMTRONIC R1300

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Utem Designation Materials
160 Cover Polycarbonate SM60/0
160.1 Distributor cover Polycarbonate SM60/0
163.1 Bonnet Polycarbonate SM60/0
191.2 Bonnet Nickel plate brass
198.1 Connection plate
210.1 Shaft Polycarbonate SM60/0
314.1 Friction washer Stainless steel 304L
410.1 Profile joint NBR 70
410.2 Profile joint NBR 70
410.3 Profile joint NBR 70
410.4 Profile joint NBR 70
410.5 Profile joint NBR 70
410.7 Profile joint NBR 70
410.8 Profile joint NBR 70
410.11 Profile joint NBR 70
412.1 Profile joint NBR 70
412.2 O--ring NBR 70
412.3 O--ring NBR 70
462.1 Conical washer
486.1 Ball Steel
554.1 Washer Stainless steel
554.2 Washer Stainless steel
554.4 Safety device Steel
62.2 Sub- unit adjustable cam
629 Sub- unit pointer
69- 12 Case Polycarbonate SM60/0
74- 6.1 Distribution plate
74- 7.1 Pneumatic valve
74- 7.2 Pilot
745.1 Filter
745.2 Filter Bronze
747.1 Profile joint check valve
79- 11 Flow control 1/8”
81- 33 Detection plate Steel
81- 84.1 Wiring diagram
816 Sub- unit angle sensor
817.1 Packing gland
82- 2.1 Printed circuit board
82- 2.2 Printed circuit board
82- 2.3 Printed circuit board electro valve
88- 5 Silencer Bronze
96- 2.1 Padlockable plate Polycarbonate SM60/0
96- 3 Manual override Polycarbonate SM60/0
890 Base Polycarbonate SM60/0
900.1 Screw A2- 70
900.2 Screw A2- 70
900.3 Screw A2- 70
900.4 Screw A2- 70
900.5 Screw A2- 70
900.6 Screw A2- 80
903.1 Plug
916.1 Screwed plug
916.2 Protection plug Rubber
932.1 Circlip Steel
932.2 Self- locking retainning ring Steel
950.1 Valve spring
950.2 Lockable override spring Stainless steel
970.1 Identity plate Adhesive polyester

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Installation and commissioning of the electropneumatic actuators must be
carried out in accordance with instrumentation professional standards, and
in particular:
Warnings
CAUTION!
Piping:
When commissioning a new or modified installation, the piping must be
blown through before connecting the actuator in order to clear the circuit
of any impurities, which cannot be avoided during construction (iron filings,
scale, Teflon, welding flux, etc.).
Electric wiring: The power supply voltage and the value of the control
signal must be chec- ked before final connection.
AMTRONIC R001300 box:
The cover and housing of the unit must be properly closed to protect the
contents from humidity and, generally, from the outer atmosphere
(”aggressive” atmosphere, dust, etc.) and any incidents which could damage
the internal parts.
Connection by cable gland:
When the electric connection is made through a cable gland, make sure
that:
- the cable gland is suitable for the cable diameter
- the cable gland is correctly tightened on the cable
- if just one of the 2 cable glands is used, replace the unused cable gland
with a watertight plug or seal the cable gland
The pneumatic connection must be made according to the product specifications.
(see V - 1 Pneumatic connection)
Never exceed the values indicated in this manual!
This box is an electrical device which contains pressurized gas components. As such, it can present a dan-
ger for property, or even personnel. Exceeding the values shown can cause damage.
Never uncouple or disassemble the AMTRONIC unit or its accessories when pressurized or powered.
Always make sure that the actuator reservoirs are decompressed by actioning the push- buttons on the pilot emer-
gency controls before disassembling the distributor, its solenoid valves or the unit itself. Also, always check that the
power supply cables are disconnected from their source before dismantling.
During workshop or on -site verifications, the valve associated with the actuator and its AMTRONIC unit
shall be operated from full opening to full closing position.
This operation may be a highly significant injury hazard for personnel if the safety steps required are
not taken to prevent access between the disc and the seat.

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C onten t
Page
I - Introduction 6
I- 1 General 6
I- 2 Technical characteristics 6
II - Assembly on pneumatic actuator 7
II -1 ACTAIR 3 to 200, ACTAIR NG 2 to 160, DYNACTAIR 1.5 to 100 and DYNACTAIR NG 1 to 80 7
II -2ACTAIR NG 240 to 700 and DYNACTAIR NG 120 to 350 8
II -3ACTAIR 400 to 1600 and DYNACTAIR 200 to 800 and other ¼ turn actuators 9
II - 4 Linear actuators 10
III - Assembling the AMTRONIC/Actuator assembly on the valve 12
IV - Safety position on loss of current 12
V - Pneumatic supply 14
V - 1 Pneumatic connection 14
V - 2 Mechanical adjustment of the operating time 15
VI - Electric connections 16
VI -1 General 16
VI -2 Solenoid valve connection 17
VI -3 Position detection connection 18
VI- 3- 1 Contacts and standard DPI 18
VI- 3- 2 Other contacts and detectors 20
VI -4 Angle sensor connection (option) 21
VI -5 Feed- back position (option) 22
VI- 5- 1 Electrical characteristics 22
VI -6 Heating resistance connection (option) 23
VI- 6- 1 Electrical characteristics 23
VII - Pneumatic distribution 23
VII -1 Monostable distributor 23
VII -2 Bistable distributor 23
VII -3 4/3 distributor 24
VII -4 Use of emergency manual controls 25
VIII - Position detection 27
Adjusting limit switches or contacts 27
IX - Position recopy (option) 28
Adjustment of 0% and 100% 28
X - Operating faults - Causes and solutions 29
XI - Codifications 30
XII - Spare parts kit 33

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I - Introduction
I -- 1 General
The AMTRONIC is especially suited to any ¼ turn VDI/VDE 3845 pneumatic actuator in particular the ACTAIR 3 to 200
series and DYNACTAIR 1.5 to 100 thanks to direct pneumatic distribution (without piping).
Command control functions
All versions of this box include the following electrical and pneumatic functions:
- On/off position detection using switches or proximity detectors,
- Pneumatic distribution by built in electro distributor (4 ports/2 positions or 4/ports/3 positions),
- Adjustment of open and close operating time, by air flow limiter on the exhaust.
Different options can be mounted on the unit and are included in this notice.
I - 2 Technical characteristics
Environment
Standard protection class IP 67 according to EN 60529
Electromagnetic Compatibility Complies with European directive CEM 2004/108/EC in accordance with NF
EN 61000- 6- 2 and NF EN 61000- 6- 4
Climatic class - Storage temperature: - 30 ° C to + 80 ° C
- Working temperature: - 20 °C to + 80 ° C
Vibrations - According to IEC 68- 2- 6 Test Fc
Box
Material PC 20% Fiberglass
Position signaling By visible pointer on the cover
Pneumatic connection 2 times 1/4” gas
Electric connection - by 2 M20 metallic or plastic cable glands for cable ø 6 to 12 mm,
- by 1 M12 5 pin female connector and a male connector
- by 2 Quick- On connectors
Internal connectors - Length to be stripped : 7 mm
- Cross- section of rigid or flexible conductor: 0.14mm2 to 1.5 mm2
- Cross- section of flexible conductor with end connector without insulating
entry cone: 0.25 mm2 to 1.5 mm2
- Cross- section of flexible conductor with end connector with insulating
entry cone: 0.25 mm2 to 0.5 mm2
Weight 1,70 Kg
Pneumatic distribution
Pressure connection Port 1/4” gas marked ”P” equipped with an internal filter
Exhaust connection Port 1/4” gas marked ”E” equipped with a silencer or connectable to exhaust
network
Operating pressure 3 to 8 bar (44 to 115 psi)
Filtration level ISO 8573-1 (2001) classe 7 (< 40  m)
Dew point ISO 8573-1 (2001) classe 5 (<7 °C and in all cases <5 ° C at ambient temperature)
Lubrication ISO 8573-1 (1991) classe 5 (< 25mg/m3)
Maximum flow rate 400 Nl/min
Consumption when idle none
Dimensions (mm)
F
153 97
View from F
51
122
69

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II - Assembly on pneumatic actuator
II - 1 ACTAIR 3 to 200, ACTAIR NG 2 to 160,
DYNACTAIR 1.5 to 100 and DYNACTAIR 1 to 80
Adaptation kit for
Actair NG and
Dynactair NG
A- Check that the actuator has both plugs (item 1) on the external supply holes.
B- Remove the two screws with seals (item 2) (TORX T20 screwdriver).
C- Separate the unit (item 10) from the base (item 5) by unscrewing the 6 screws (item 11) (TORX T20 screwdriver).
D- Remove distribution plate A or B (item 8) with both gaskets, item 9.
E- Attach the base (item 5) to the actuator with the 4 screws (item 6) (TORX T20 screwdriver).
Tightening torque = 2.5 Nm
Check the correct position of the seal, item 4.
F- Reposition distribution plate A or B (item 8) with its two seals, item 9
Check the correct position of the seal, item 9.
G- Position the unit (item 10) on the base (item 5) taking care to engage the column (item 12) with the actuator shaft
(item 3) and tighten the 6 M4 screws (item 11) (TORX T20 screwdriver).
Check the correct position of the seal, item 7.

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II – 2 ACTAIR NG 240 to 700 and DYNACTAIR NG 120 to 350
Adaptation kit for
Actair NG and
Dynactair NG
A- Position the adaptations elements for Actair NG and Dynactair NG
B- Fix the adapter kit plate to the actuator interface with 4 M5 screws
C- Separate the unit (item 9) from the base (item 4) by unscrewing the 6 screws (item 10) (TORX T20
screwdriver).
D- Remove distribution plate A or B (item 7) with its two seals (item 5).
E- Fix the base (item 4) to the actuator using 4 M5 screws + seals + washers (item 5) (TORX T20 screwdriver).
Tightening torque = 2.5 Nm
Check the correct position of the seal (item 3).
F- Reposition distribution plate A or B (item 7) with its two seals (item 8).
Check the correct position of the seal (item 8).
G- Position the unit (item 9) on the base (item 4) taking care to engage the column (item 11) with the adapter and tighten the 6
M4 screws (item 10) (TORX T20 screwdriver).
Check the correct position of the seal (item 6).

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II - 3 ACTAIR 400 to 1600 and DYNACTAIR 200 to 800 and other ¼ turn actuators
These instructions only relate to pneumatic ¼ turn actuators whose flange complies with VDI/VDE 3845 with the
following dimensions: A = 80 mm; B = 20 mm (actuator shaft height).
For the other VDI/VDE dimensions, please contact us.
10
A – Check that the base (item 1) supplied with the unit is intended for this type of actuator.
It must have two ¼” gas pneumatic openings (item 2 - connections not supplied) on the side, to supply the actuator chambers).
B – Separate the unit (item 3) from the base (item 1) by unscrewing the 6 M4 screws (item 4) (TORX T20 screwdriver).
C – Remove distribution plate A or B (item 5) with its two seals (item 6)
D – Fix the base (item 1) to the actuator using 4 M5 screws + seals + washers (item 7) (TORX T20 screwdriver)
E – Reposition distribution plate A or B (item 5) with its two seals (item 6)
Check that the seal is correctly positioned (item 8)
F – Position the unit (item 3) on the base (item 1) taking care to engage the white shaft of the unit with the shaft (item 9) of the
actuator and tighten the 6 M4 screws (item 4) (TORX T20 screwdriver)
G – The openings of the base (2 x ¼’’ G) (item 2) must be connected to the pneumatic actuator (item 10) as shown in the actuator
instructions.
1
2
3
4
5
6
7
8
9

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II - 4 Linear actuators
1
1’
3
4
5
6
10
8 - 9
11
7
2
12
25
28 - 27
26
22 - 23
13 - 14
15 – 15’
16 - 17
18
19
20
21
24

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These instructions only relate to linear pneumatic actuators which comply with VDI/VDE 3847 with rod-shaped pillars:
For the other actuator types, please contact us.
A – Check that the base (item 1) supplied with the unit is intended for this type of actuator.
It must have two ¼” gas pneumatic openings (item 2 - connections not supplied) on the side, to supply the actuator
chambers).
B – Separate the unit (item 3) from the base (item 1) by unscrewing the 6 M4 screws (item 4) (TORX T20 screwdriver).
C – Remove distribution plate A or B (item 5) with its two seals (item 6)
D – Fit a washer (item 9) and an O-ring (item 8) on each of the 4 M5 screws (item 7)
E – Tighten these 4 screws onto the base (item 1) with the 4 low-profile nuts (item 11)
F – Fix the base (item 1) to the plate (item 12) by tightening the 4 screws (item 7) and the washers (item 13) and nuts (item 14)
The base can be positioned every 180° according to requirements/ constraints
G – Mount the fluted rivet (item 15’) on the driver (item 15). Mount the unit onto the shaft (item 1’) and tighten with the nut (item
17) and washer (item 16)
H – Reposition distribution plate A or B (item 5) with its two seals (item 6)
Check that the seal is correctly positioned (item 10)
I – Position the unit (item 3) on the base (item 1) taking care to engage the white shaft of the unit with the shaft (item 1) of the
base and tighten the 6 M4 screws (item 4) (TORX T20 screwdriver)
J – Mount the sub-assembly (item 18) fitted with the washer (item19) on the plate (item 20) by tightening it onto the counterplate
(item 21)
K – Fix the assembled plate (item 20) onto the valve slider (item 24) with the screws (item 22) and washers (item 23).
L – Fix the plate (item 12) to one of the actuator pillars using the plate (item 25) by tightening the 4 screws (item 26) and the
washers (item 27) and nuts (item 28)
Adjust the position of the plate (item 12) and the sub-assembly (item 18) so that the sub-assembly (item 18) slides in the driver
(item 15) (without exiting) over the entire valve stroke.

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III - Assembling the AMTRONIC R1300/Actuator assembly on the valve
Use of an angle sensor with no mechanical stops makes it easier to assemble the positioner on the valve.
You must carry out a complete opening/closing cycle to the actuator mechanical stops to ensure that the angle sensor is in the
correct position.
Assembly N Assembly M
Pipe Valve
Valve Actuator +
Amtronic Pipe
Actuator + Amtronic
IV - Safety position on loss of current
The safety position on loss of current of the AMTRONIC is configured in the factory according to the order.
It can be modified by changing the distribution plate (Plate A or B) or by changing the type of the solenoid
valves 4/3 center closed.
Position of the plate A or B
Plate A
The 2 plate types
Plate B
Depending on the plate used (A or B) and depending on the actuator size, we obtain different safety positions on loss of
current.

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- Distributor monostable
Actuator Safety position on loss of current
Plate A Plate B
ACTAIR 3 to 200 (End-stops on closing) Closing Opening
ACTAIR NG 2 to 160 (End-stops on closing Closing Closing
ACTAIR 3 to 200 (End-stops on opening) Opening Closing
ACTAIR NG 2 to 160 (End-stops on opening) Opening Closing
DYNACTAIR 1.5 to 25 (Air fail close) Closing
DYNACTAIR 1.5 to 25 (Air fail open) Opening
DYNACTAIR 50 and 100 (Air fail close) Closing
DYNACTAIR NG 1 to 80 (Air fail close) Closing
DYNACTAIR 50 and 100 (Air fail open) Opening
DYNACTAIR NG 1 to 80 (Air fail open) Opening
Other actuator: plate A
- Distributor bistable
Always plate A
In case of power failure, the box remains in the last commanded position (open or closed).
- Distributor 4/3 center closed
Always plate B
The safety position in case of power failure is defined by the type of solenoid valve NO (Normally Open) or NC
(normally closed).
Safety position on loss of current
A
ct
ua
t
o
r
EV1 (NC)
EV2 (NC) EV1 (NO) EV2 (NC) EV1 (NC) EV2 (NO)
ACTAIR 3 to 200 (End-stops on closing) STOP Closing Opening
ACTAIR NG 2 to 160 (End-stops on closing) STOP Closing Opening
ACTAIR 3 to 200 (End-stops on opening) STOP Opening Closing
ACTAIR NG 2 to 160 (End-stops on opening) STOP Opening Closing
DYNACTAIR 1.5 to 25 (Air fail close) STOP Closing Opening
DYNACTAIR 1.5 to 25 (Air fail open) STOP Opening Closing
DYNACTAIR 50 and 100 (Air fail close) STOP Opening Closing
DYNACTAIR NG 1 to 80 (Air fail close) STOP Opening Closing
DYNACTAIR 50 and 100 (Air fail open) STOP Closing Opening
DYNACTAIR NG 1 to 80 (Air fail open) STOP Closing Opening

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V - Pneumatic supply
V - 1 Pneumatic connection
Before making any pneumatic connections, check that there are no impurities in the piping, especially when starting the
installation. As a measure of safety, the box is equipped with a filter in the input port in order to prevent the clogging of the
distributor with impurities.
This filter can be cleaned: remove and clean it with solvent or compressed air.



The connection is made on the AMTRONIC box
Operating pressure: 3 to 8 bar (44 to 115 psi)
Pressure connection: hole ”P”
Exhaust connection: port marked ”E” equipped with a silencer or connectable to
an exhaust network.
Caution: To avoid any premature wear of mechanical parts, particularly
for the actuator, it is recommended to use a lubricated air (between 5
and 25 mg/m3.
Attention: If severe vibrations are expected or excessive tensile strain
(max. 80 kg) needs to be prevented at the ¼" gas thread connections,
the use of flexible tubing is strongly recommended for pneumatic connection.
To be connected to the
hole
4
of the actuator
Power supply
To be connected to the
hole
2
of the actuator
Exhaust
Power supply
Exhaust
Direct pneumatic connection
Pneumatic connection by piping

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Single-acting actuators
Type
Min. operating time
DYNACTAIR 1.5 2 seconds
DYNACTAIR 3 2 seconds
DYNACTAIR 6 2 seconds
DYNACTAIR 12 4 seconds
DYNACTAIR 25 6 seconds
DYNACTAIR 50 10 seconds
DYNACTAIR 100 15 seconds
DYNACTAIR 200 45 seconds
DYNACTAIR 400 90 seconds
DYNACTAIR 800 180 seconds
Single-acting actuators
Type
Min. operating time
DYNACTAIR NG 1 1 second
DYNACTAIR NG 2 1 second
DYNACTAIR NG 4 1 second
DYNACTAIR NG 6 3 seconds
DYNACTAIR NG 8 3 seconds
DYNACTAIR NG 12 4 seconds
DYNACTAIR NG 16 6 seconds
DYNACTAIR NG 25 8 seconds
DYNACTAIR NG 35 11 seconds
DYNACTAIR NG 50 16 seconds
DYNACTAIR NG 80 23 seconds
DYNACTAIR NG 120 14 seconds
DYNACTAIR NG 160 16 seconds
DYNACTAIR NG 240 27 seconds
DYNACTAIR NG 350 37 seconds
V - 2 Mechanical adjustment of the operating time
It is possible to adjust the valve operating time by actioning the screws at the base of the box.
Procedure:
Adjust the adjustment screws depending on the type of actuator used (see figure below). For example, we recommend
the following operating times:
Double-acting actuators
Type Min. operating time
ACTAIR 3 1 second
ACTAIR 6 1 second
ACTAIR 12 2 seconds
ACTAIR 25 4 seconds
ACTAIR 50 5 seconds
ACTAIR 100 6 seconds
ACTAIR 200 9 seconds
ACTAIR 400 25 seconds
ACTAIR 800 50 seconds
ACTAIR 1600 90 seconds
Double-acting actuators
Type Min. operating time
ACTAIR NG 2 1 second
ACTAIR NG 5 1 second
ACTAIR NG 10 1 second
ACTAIR NG 15 2 seconds
ACTAIR NG 20 2 seconds
ACTAIR NG 30 2 seconds
ACTAIR NG 40 3 seconds
ACTAIR NG 60 3 seconds
ACTAIR NG 80 5 seconds
ACTAIR NG 120 7 seconds
ACTAIR NG 160 9 seconds
ACTAIR NG 240 17 seconds
ACTAIR NG 340 18 seconds
ACTAIR NG 500 30 seconds
ACTAIR NG 700 40 seconds

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Distributor - Solenoid valve unit
Adjustment screw R2
Adjustment
screw R1
ACTAIR 3 to 200 and ACTAIR NG 2 to 160 R1 R2
S
t
o
p
o
n
c
l
o
s
i
n
g
(st
anda
r
d
ve
rs
i
on
)
C
l
o
s
i
n
g
t
ime
Open
i
n
g
t
ime
S
t
o
p
o
n
o
pen
i
n
g
(
up
o
n
r
eq
u
e
st
)
Open
i
n
g
t
ime
C
l
o
s
i
n
g
t
ime
DYNACTAIR 1.5 to 100 and
DYNACTAIR NG 1 to 80
Sa
f
e
t
y
po
s
i
t
i
o
n
o
n
l
o
s
s
o
f
pneumatic supply R1 R2
DYNACTAIR 1.5 to 25
C
l
o
s
e
d
Closing time Opening time
DYNACTAIR 50 and 100
Ope
n
DYNACTAIR NG 1 to 80
Ope
n
DYNACTAIR 1.5 to 25
Ope
n
Opening time Closing time
DYNACTAIR 50 and 100
C
l
o
s
e
d
DYNACTAIR NG 1 to 80
C
l
o
s
e
d
VI - Electric c onnection s
VI - 1 General
L’AMTRONIC is shipped with 2 IP67 plugs
- Use of cable glands:
To access the electrical connection terminals,
unscrew the 4 TORX screws (T20) from the
connection housing.
Tightening torque: 2Nm
Cable gland (option):
- 2 M 20 plastic cable glands (polyamide) for cable ø 6 to 12,
- 2 M 20 metallic cable glands (nickel- plated brass) for cable ø 7 to 12.
Connection on unpluggable connector:
- Length to be stripped: 7 mm
- Cross- section of rigid or flexible conductor: 0.14mm2 to 1.5 mm2
- Cross- section of flexible conductor with end connector without insulating entry cone: 0.25 mm2 to 1.5 mm2
- Cross- section of flexible conductor with end connector with insulating entry cone: 0.25 mm2 to 0.5 mm2

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VI - 2 Solenoid valve connection
Monostable distributor: only connect to EV1 solenoid valve
4/3 and bistable distributor: connect the EV1 and EV2 solenoid valves
EV1 EV2
To understand the EV1 and EV2 solenoid valves, refer to chapter VII - Pneumatic distribution.
- Electrical characteristics:
Function Nominal voltage Nominal power Inrush current
3/2 NC 24 VDC 1 W 40 mA
3/2 NC 24 VAC 1 W 118 mA
3/2 NC 48 VAC 1 W 38,5 mA
3/2 NC 110 VAC 1 W 23 mA
3/2 NC 230 VAC 1 W 9 mA
3/2 NO 24 VDC 2 W 80 mA
The U pilot operating voltage tolerance is nominal -15% and + 10%.
The stated current values are given to  10%.

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VI - 3 Position detection connection
VI - 3 - 1 Contacts and standard DPI
- 1/O and 1/C
- Additional detection (Option)
Crouzet dry contacts
IFM XC0035 detectors
Crouzet dry contacts
IFM XC0035 detectors

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- Crouzet mechanical contacts
Manufacturer: Crouzet
Material: Body
Button
Contact
Membrane
Polyester UL94V0
Polyester
Plated Ag/Ni
Silicone
Rating: Cut- off capacity 6 A under 24 VDC and 250 VAC
Endurance, lifetime: Electrical
Mechanical
under I = 5 A 7 x 104 cycles
under I = 1 A 3 x 105 cycles
under I = 0,2 A 106 cycles
2 x 106 cycles
Resistance to vibrations: CEI 60068- 2- 6 standard / 3axi / 50g from 10 to 500 Hz
Electromagnetic compatibility: EN 50081- 2, EN 50082- 2
Electric connection: Welded on circuit
Protection level: IP 67
- Inductive detectors IFM XC0035
Manufacturer: IFM
Housing material: Polybutylenethèréphtalate
Power supply voltage: 5 à 36 V courant continu
Maximum output current:
- inrush:
- continuous:
200 mA
200 mA
Minimum output current: 4 mA
Maximum voltage drop: 4,6 V
Residual current: 0,8 mA
Maximum switching frequency: 2 kHz
Operation indication: By yellow LED

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VI - 3 - 2 Other contacts and detectors
All mechanical contacts
All detectors 2 wires
All detectors 3 wires
* Technical Characteristics: available online on the manufacturer website.